molex 64001-5900 Operating Instructions Manual

Hand crimp tool

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64001-5900 Hand Crimp Tool
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Long handles for comfortable crimping with reduced crimping force
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping
position
Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the
requirements of UL, CSA and Military Class II
Single color-coded crimp pocket eliminates the possibility of using the wrong pocket
SCOPE
Products: AviKrimp Male Quick Disconnect Terminal for 10-12 AWG.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the
crimped connections. The following charts show the UL specifications for various wire
sizes. The tensile strength is shown in pounds and indicates the minimum acceptable
force to break or separate the terminal from the conductor.
The following is a partial list of the product part numbers and their specifications that this
tool is designed to run. We will be adding to this list and an up to date copy is available
on www.molex.com.
Terminal No.
19025-0005
Doc No. ATS-640015900
COPY
Page 1 of 8
Revision: B
Revision Date: 12-06-06
Hand Crimp Tool
Operating Instruction Sheet
And Specifications
Part No. 64001-5900
Wire Size (AWG)
12
10
*UL – 310 – Quick Disconnects
Wire Size: 10 – 12 AWG 5.00 – 3.00mm²
Terminal Eng No. (REF)
CMCT-5
*UL - 310
70
80
Wire Strip Length
Insulation Diameter Max.
In
mm
.375
9.53
Release Date: 11-22-05
In
mm
.225
5.70
UNCONTROLLED

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Summary of Contents for molex 64001-5900

  • Page 1 64001-5900 Hand Crimp Tool Hand Crimp Tool Operating Instruction Sheet And Specifications Part No. 64001-5900 FEATURES  A full cycle ratcheting hand tool ensures complete crimps  Long handles for comfortable crimping with reduced crimping force  A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position ...
  • Page 2: Operation

    64001-5900 Hand Crimp Tool JAWS OPEN OPERATION Open the tool by first closing the jaws sufficiently for the TERMINAL ratchet mechanism to release. FRONT Crimping Terminals EDGE 1. Push up on the locator blade and position the terminal BARREL with the barrel facing up into the color-coded nest with front edge of the barrel against the locator.
  • Page 3 64001-5900 Hand Crimp Tool Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool if using unbrazed product, as this will provide higher pull force values. UNCONTROLLED Doc No. ATS-640015900...
  • Page 4: Maintenance

    Do not oil excessively. The 64001-5900 was engineered for durability, but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble-free crimping. A light oil, such as 30 weight automotive oil used at the oil points shown in Figure 4, every 5,000 crimps or 3 months will significantly enhance the tool life and ensure a stable calibration.
  • Page 5: Tool Calibration

    64001-5900 Hand Crimp Tool How to Adjust Tool Preload (See Figure 5) Over the life of the tool, it may be necessary to adjust tool handle preload force. Listed below are the steps required to adjust the crimping force of the hand tool to obtain proper crimp conditions: 1.
  • Page 6 64001-5900 Hand Crimp Tool CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. UNCONTROLLED Doc No. ATS-640015900 Release Date: 11-22-05 COPY Page 6 of 8 Revision: B Revision Date: 12-06-06...
  • Page 7: Parts List

    64001-5900 Hand Crimp Tool PARTS LIST Item Order No. Description Quantity 64001-5900 Hand Crimp Tool Figure 6 64000-0076 Repair Kit (Springs, Pins and E-Rings) 63810-0000 Handle 64001-4875 Locator Assembly 64001-5970 Tooling Kit Tooling Kit Only 64001-5904 Conductor Punch 64001-5905 Conductor Anvil...
  • Page 8: Certificate Of Calibration

    2222 Wellington Ct. 0-78MOLEX 81-462-65-2324 65-6-268-6868 49-89-413092-0 Lisle, IL 60532 U.S.A. rinfo@molex.com feninfo@molex.com fesinfo@molex.com eurinfo@molex.com 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com UNCONTROLLED Doc No. ATS-640015900 Release Date: 11-22-05 COPY Page 8 of 8 Revision: B Revision Date: 12-06-06...

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