molex Avikrimp AT 5762 Manual

Air powered crimp tool head

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AT5762 Air Crimp Head Tool
Air Powered
Crimp Tool Head
Avikrimp   

FEATURES

Quick change tool head for the 19279-0001 (AT-200)
Tooling kit is interchangeable with other kits in the 64001 and 64003 Series
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL, CSA
and Military Class II
Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping.
Single color-coded crimp pocket eliminates the possibility of using the wrong pocket

SCOPE

Products: Avikrimp Female Fully Insulated Quick Disconnect 14–16 AWG. This tool head is intended for use in
the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.

Testing

Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The
following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and
indicates the minimum acceptable force to break or separate the terminal from the conductor.
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.
We will be adding to this list and an up to date copy is available on www.molex.com.
Terminal No.
19002-0024
19002-0028
19002-0031
19002-0034
19002-0037
19002-0040
19002-0042
19277-0005
Doc. No: ATS-640051100
Revision: D
Application Tooling
Specification Sheet
Wire Size (AWG)
16
14
*UL – 310 – Quick Disconnects
Wire Size: 14 – 16 AWG 2.00 – 1.30 mm²
Wire Strip Length
Terminal
Eng No. (REF)
In.
BB-5263
0.25
BB-5269
0.25
BB-5273
0.25
BB-5277
0.25
BB-5281
0.25
BB-5287
0.25
BB-5289
0.25
BB-5263-LIF
0.25
Release Date: 12-10-02
Revision Date: 01-24-11
Order No. 64005-1100
Engineering No. AT 5762
*UL - 310
30
50
Insulation Diameter Maximum
mm
In.
6.35
0.16
6.35
0.16
6.35
0.16
6.35
0.16
6.35
0.16
6.35
0.16
6.35
0.16
6.35
0.16
UNCONTROLLED COPY
mm
3.94
3.94
3.94
3.94
3.94
3.94
3.94
3.94
Page 1 of 6

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Summary of Contents for molex Avikrimp AT 5762

  • Page 1 The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 14 – 16 AWG 2.00 – 1.30 mm²...
  • Page 2 See Figure 2 and 3. Cycle the tool. 4. Remove the crimp and inspect for proper crimp location, and check for insulation closure. Molex offers a Crimp Inspection Handbook for closed barrel industrial product. See our website or contact your sales engineer.
  • Page 3 Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. UNCONTROLLED COPY Doc.
  • Page 4 AT5762 Air Crimp Head Tool PARTS LIST Item Order No Description Quantity 64005-1100 Crimp Tool Head Figure 5 64005-0000 Basic Air Tool Head 64001-0475 Locator Assembly 64001-1170 Tooling Kit Tooling Kit Only 64001-1102 Conductor Punch 64001-1101 Conductor Anvil 64001-1104 Insulation Punch 64001-1103 Insulation Anvil 4mm Diameter by 5.0mm Long Roll Pins...
  • Page 5 AT5762 Air Crimp Head Tool Parts List (Continued) Item Order No. Description Quantity 64005-0000 Basic Air Tool Head Figure 6 64005-0103 Nose Guard 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) M4 by 12 Long Freedrive Pan Head Screw M4 by 30 Long Freedrive Pan Head Screw 3/16”...
  • Page 6 Technician _______________________ Date of Calibration __________________ Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc. No: ATS-640051100 Release Date: 12-10-02 Page 6 of 6...

This manual is also suitable for:

64005-1100

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