molex AT 2080 Application Tooling Specification

molex AT 2080 Application Tooling Specification

Air crimp tool head

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AT2080 Air Crimp Tool Head
Order Number
64005-2500
Engineering No.
AT 2080
FEATURES
Quick-change tool head for the 19279-0001 (AT-200)
Tooling kit is interchangeable with other kits in the 64001 and 64003 Series
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping
SCOPE
Products: Nylon closed-end connectors 8 AWG. This tool head is intended for use in the 19279-0001
(AT-200), either handheld or with optional bench adapter 19078-0307 (ATBA) and foot switch.
Terminal Order No. Terminal Engineering No. (Ref.)
19160-0024
19160-0144
Testing: Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped
connections. The following charts show the UL specifications for various wire sizes. The tensile
strength is shown in pounds and indicates the minimum acceptable force to break or separate the
terminal from the conductor.
Doc No: ATS-640052500
Revision: C
Application Tooling Specification
Wire Size: 8 AWG, 8.50mm²
NC-8
NC-8
Wire Size (AWG)
8
*UL486 C: Closed-end connectors and wire nuts
Release Date: 01-20-03
Revision Date: 06-23-21
Wire Strip Length
Wire Combinations
mm
In.
Varies
Varies
Varies
Varies
*UL486 C
45
UNCONTROLLED COPY
See Chart 1
See Chart 1
Page 1 of 7

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Summary of Contents for molex AT 2080

  • Page 1 AT2080 Air Crimp Tool Head Order Number 64005-2500 Engineering No. AT 2080 Application Tooling Specification FEATURES  Quick-change tool head for the 19279-0001 (AT-200)  Tooling kit is interchangeable with other kits in the 64001 and 64003 Series  A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position ...
  • Page 2: Operation

    AT2080 Air Crimp Tool Head OPERATION Refer to the instruction manual for the 19279-0001 (AT200) for 1/2” mounting this crimp tool head. Wire Preparation For stranded wire, strip leads to approximately 7/8”. Twist the wire combination even and tight. Trim stripped pre-twisted area to 1/2” of an inch and insert into connector and crimp. For more information, follow the Quality Crimping Handbook.
  • Page 3 3. Remove the crimp and inspect for CONDUCTOR PUNCH LOCATOR proper crimp location, and check for insulation closure. Molex offers a Crimp Inspection Handbook for closed PRE-TWISTED CONDUCTOR barrel industrial product. WIRE...
  • Page 4: Maintenance

    All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex would repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
  • Page 5: Parts List

    AT2080 Air Crimp Tool Head PARTS LIST Item Order No. Description Quantity 64005-2500 Crimp Tool Head Figure 5 64005-0000 Basic Air Tool Head 64001-2575 Locator Assembly 64001-2570 Tooling Kit Tooling Kit Only 64001-2501 Conductor Punch 64001-2502 Conductor Anvil M4 LOCKNUT W/ HEX NYLON INSERT Figure 5 Doc No: ATS-640052500...
  • Page 6 AT2080 Air Crimp Tool Head PARTS LIST (CONTINUED) Item Order No. Description Quantity 64005-0000 Basic Air Tool Head Figure 6 64005-0103 Nose Guard 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) — M4 by 12 Long Freedrive Pan Head Screw —...
  • Page 7: Certificate Of Calibration

    Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: ATS-640052500...

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64005-2500

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