molex 64001-8800 Manual
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molex 64001-8800 Manual

Hand crimp tool, type 4c
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Tool Kit for AviKrimp
Fully Insulated and-Insulated Quick Disconnect Flags
Tool Kit
Order No. 64001-8870
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
SCOPE
Products: AviKrimp
Testing
Mechanical
The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections. The
following chart shows the UL specifications for various wire sizes. The tensile strength is shown in pounds and
indicates the minimum acceptable force to break or separate the terminal from the conductor.
CONDITIONS:
The following is a partial list of the product part numbers and their specifications that this tool is designed to
crimp. We will be adding to this list and an up to date copy is available on www.molex.com.
Terminal No.
19006-0019
19007-0040
19007-0082
Doc No: ATS-6400188HM Release Date: 04-08-15
Revision: B
Application Tooling
Specification Sheet
Fully Insulated and-Insulated Quick Disconnect Flags 10-12 AWG.
Wire Size (AWG)
*UL – 310 – Quick Disconnects
Wire Size: 10 – 12 AWG 5.00 – 3.30 mm²
Terminal Eng. No. (REF)
C-5211
C-2211
C-2211V
Revision Date: 06-17-15
*UL - 310
12
70
10
80
Wire Strip Length
Insulation Diameter Maximum
In.
mm
.344
8.73
.344
8.73
.344
8.73
UNCONTROLLED COPY
TYPE 4C
Hand Crimp Tool
Order No. 64001-8800
In.
mm
.245
6.22
.260
6.60
.260
6.60
Page 1 of 9

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Summary of Contents for molex 64001-8800

  • Page 1 The following is a partial list of the product part numbers and their specifications that this tool is designed to crimp. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 10 – 12 AWG 5.00 – 3.30 mm²...

  • Page 2: Definition Of Terms

    STRIP LENGTH CONDUCTOR CRIMP CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below:...

  • Page 3: Operation

     Tool Kit for AviKrimp Fully Insulated and-Insulated Quick Disconnect Flags To remove the locator 1. Open the crimp hand tool. 2. Swing the existing locator open and away from the hand tool. 3. Firmly press down on the brass pivot shaft with your thumb, while pulling the locator up.

  • Page 4: Maintenance

     Tool Kit for AviKrimp Fully Insulated and-Insulated Quick Disconnect Flags 4. Remove the crimped terminal. Inspect for proper crimp location, 2.5mm HEX and check for insulation damage. WRENCH 5. Visually inspect the crimped terminal for proper insulation crimp closure. SET SCREW 6.

  • Page 5: Tool Calibration

    12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 6  Tool Kit for AviKrimp Fully Insulated and-Insulated Quick Disconnect Flags The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-1050 Hand Crimp Frame (Short) 63810-1000 Hand Crimp Frame (Long) 64001-8870 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head...

  • Page 7: Hand Tool Parts List

     Tool Kit for AviKrimp Fully Insulated and-Insulated Quick Disconnect Flags HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 64001-8870 Tool Kit with Locator 63811-4773 Locator Base 64001-8875 Locator M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT...

  • Page 8: Power Head Parts List

     Tool Kit for AviKrimp Fully Insulated and-Insulated Quick Disconnect Flags POWER HEAD PARTS LIST Item Order No Engineering No. Description Quantity 63816-0300 63816-0300 Power Crimp Head 64001-8870 64003-1570 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS...

  • Page 9: Certificate Of Calibration

    Technician ______________ Date of Calibration ______________ Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6400188HM Release Date: 04-08-15 Page 9 of 9...

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