Vega VEGAWELL 52 Operating Instructions Manual
Submersible pressure transmitter with ceramic measuring cell
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Also See for VEGAWELL 52:
- Operating instructions manual (40 pages) ,
- Mounting instructions (17 pages) ,
- Operating instructions manual (17 pages)
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Summary of Contents for Vega VEGAWELL 52
- Page 1 Operating Instructions Submersible pressure transmitter with ceramic measuring cell VEGAWELL 52 4 … 20 mA/HART Pt 100 Document ID: 35402...
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Page 2: Table Of Contents
Maintenance ........................26 Rectify faults ........................26 Shorten suspension cable ....................27 Shorten suspension cable - Version with housing ............27 How to proceed if a repair is necessary ................29 Dismount..........................30 VEGAWELL 52 • 4 … 20 mA/HART Pt 100... - Page 3 10.3 Industrial property rights ....................42 Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications. These instructions are attached as documents to each instrument with Ex approval and are part of the operating instructions. Editing status: 2022-10-21 VEGAWELL 52 • 4 … 20 mA/HART Pt 100...
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Page 4: About This Document
Symbols used Document ID This symbol on the front page of this instruction refers to the Docu- ment ID. By entering the Document ID on www.vega.com you will reach the document download. Information, tip, note This symbol indicates helpful additional information. -
Page 5: For Your Safety
During work on and with the device, the required personal protective equipment must always be worn. Appropriate use Model VEGAWELL 52 is a pressure transmitter for level and gauge measurement. You can find detailed information about the area of application in chapter " Product description". Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions. -
Page 6: Safety Label On The Instrument
DIN EN ISO 14001. Please help us fulfil this obligation by observing the environmental instructions in this manual: • Chapter " Packaging, transport and storage" • Chapter " Disposal" VEGAWELL 52 • 4 … 20 mA/HART Pt 100... -
Page 7: Product Description
• Suspension cable • Optionally, adjustable screw connection for suspension cable or housing with thread The components are available in different versions. Fig. 1: Example of a VEGAWELL 52 with transmitter 22 mm Transmitter Suspension cable Type label The type label contains the most important data for identification and use of the instrument: VEGAWELL 52 • 4 … 20 mA/HART Pt 100... -
Page 8: Principle Of Operation
Alternatively, you can access the data via your smartphone: • Download the VEGA Tools app from the " Apple App Store" or the " Google Play Store" • Scan the DataMatrix code on the type label of the instrument or •... -
Page 9: Adjustment
Transport inspection The delivery must be checked for completeness and possible transit damage immediately at receipt. Ascertained transit damage or con- cealed defects must be appropriately dealt with. VEGAWELL 52 • 4 … 20 mA/HART Pt 100... -
Page 10: Accessories
With instrument weights of more than 18 kg (39.68 lbs) suitable and approved equipment must be used for lifting and carrying. Accessories VEGABOX 02 The VEGABOX 02 is a breather housing for VEGAWELL 52. The housing contains a filter element for ventilation and optionally a tem- perature sensor for PT 100. VEGABOX 03 The VEGABOX 03 is a breather housing for VEGAWELL 52. -
Page 11: Mounting
DIN/EN/IEC/ANSI/ISA/UL/CSA 61010-1. It can be used indoors as well as outdoors. Transport and mounting Depending on the transmitter, the VEGAWELL 52 is supplied with a protection protective cap or a transport and mounting protection. Fig. 4: VEGAWELL 52, transport and mounting protection... -
Page 12: Mounting Steps With Straining Clamp
Therefore lead the cable end into a dry environment or a suitable terminal housing, for example VEGABOX 03 or VEGADIS 82. Mounting example Fig. 5: Mounting example: VEGAWELL 52 in an open basin with breather hous- ing VEGABOX 03 Mounting steps with straining clamp Fig. -
Page 13: Mounting Steps With Screw Connection For Suspension Cable
1. Weld the welded socket into the vessel top 2. Lower VEGAWELL 52 to the requested height by means on the welded socket G1½ or 1½ NPT on the vessel side 3. Shift the suspension cable from below through the opened threaded fitting 4. -
Page 14: Mounting Steps With Threaded Connection Or Housing
2. Lead the transmitter through the opening of the mounting bracket and the counter nut 3. Fasten counter nut with SW 46 on the thread Seal with resistant material with thread 1½ NPT. VEGAWELL 52 • 4 … 20 mA/HART Pt 100... -
Page 15: Connecting To Power Supply
The instrument is equipped with an integrated overvoltage protection. For additional protection of the signal circuit, we recommend further external overvoltage arresters. • Type B63-48 (use with VEGAWELL 52 with plastic housing) or • Type ÜSB 62-36G.X (use in a separate housing) In hazardous areas you must take note of the respective regulations,... - Page 16 This connection exists either directly via the conductive metallic parts or, in case of instruments with external electronics, via the screen of the special connection cable. You can find specifications on the potential connections inside the instrument in chapter " Technical data". VEGAWELL 52 • 4 … 20 mA/HART Pt 100...
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Page 17: Connection Procedure
2. Connect the wire ends to the screw terminals according to the wiring plan Connection via VEGABOX Connect the VEGAWELL 52 according to the description in the oper- ating instructions of the respective VEGABOX. Proceed as follows: Connection via housing 1. - Page 18 5 Connecting to power supply Connection via VEGABOX – Fig. 11: Wiring plan VEGAWELL 52 for 4 … 20 mA/HART Pt 100 To voltage supply or the processing system (signal pressure transmitter) To power supply or the processing system (connection cables resistance...
- Page 19 White Yellow Black Connection via housing Fig. 13: Wiring plan VEGAWELL 52 for 4 … 20 mA/HART Pt 100 To voltage supply or the processing system (signal pressure transmitter) To the temperature transmitter (connection cables resistance thermometer Pt 100) Shielding...
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Page 20: Switch-On Phase
(+) blue (-) Shielding Ground terminal Switch-on phase After connecting VEGAWELL 52 to power supply or after a voltage recurrence, the instrument carries out a self-check: • Internal check of the electronics • 4 … 20 mA output jumps to the fault signal After the run-up period (specification see " Technical data"), the... -
Page 21: Set Up With Vegadis 82
Main menu: Basic adjustment, Diagnosis, Service, Info Basic adjustment: Settings, for example on position correction, adjustment, damping Diagnosis: Information, for example, on device status, peak indicator Service: Reset Info: Indication of instrument type and serial number VEGAWELL 52 • 4 … 20 mA/HART Pt 100... -
Page 22: Setup Steps
6 Set up with VEGADIS 82 Setup steps You can find a detailed description of the setup steps for VEGAWELL 52 in the operating instructions manual " VEGADIS 82 - 4 … 20 mA/ HART". VEGAWELL 52 • 4 … 20 mA/HART Pt 100... -
Page 23: Setup With Pactware
With power supply units with integrated HART resistance (internal resistance approx. 250 Ω), an additional external resistance is not necessary (e. g. VEGATRENN 149A, VEGAMET 381/391/624/625, VEGASCAN 693). In such cases, VEGACONNECT can be connected parallel to the 4 … 20 mA cable. VEGAWELL 52 • 4 … 20 mA/HART Pt 100... -
Page 24: Parameter Adjustment With Pactware
In addition, there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves. VEGAWELL 52 • 4 … 20 mA/HART Pt 100... -
Page 25: Saving The Parameterisation Data
It is recommended to document or save the parameter adjustment data. That way they are available for multiple use or service purposes. The VEGA DTM Collection and PACTware in the licensed, profession- al version provide suitable tools for systematic project documentation and storage. -
Page 26: Maintenance And Fault Rectification
24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is manned 7 days a week round-the-clock. Since we offer this service worldwide, the support is only available in the English language. The service is free, only standard call charges are incurred. -
Page 27: Shorten Suspension Cable
3. Hold the hexagon on the screwed socket with SW 46 and loosen with seal screw SW 22 Caution: Seal screw is secured with Loctide pink, mote breakaway torque! VEGAWELL 52 • 4 … 20 mA/HART Pt 100... - Page 28 Cable screening Breather capillaries with filter element Seal cone Suspension cable Cone bushing Sealing screw 6. Cut the suspension cable to the requested length with side cut- ters 7. Remove approx. 10 cm of the cable mantle, strip off approx. 1 cm of the wire ends, insert the filter adapter VEGAWELL 52 • 4 … 20 mA/HART Pt 100...
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Page 29: How To Proceed If A Repair Is Necessary
Attach the completed form and, if need be, also a safety data sheet outside on the packaging • Ask the agency serving you to get the address for the return ship- ment. You can find the agency on our homepage. VEGAWELL 52 • 4 … 20 mA/HART Pt 100... -
Page 30: Dismount
If personal data is stored on the old device to be disposed of, delete it before disposal. If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGAWELL 52 • 4 … 20 mA/HART Pt 100... -
Page 31: Supplement
Ʋ transport protection net Materials, transmitter protection Transport protective cap, transmitter ø 22 mm Transport and mounting protection, trans- mitter ø 32 mm Transport and mounting protection, trans- mitter PVDF transport protection net VEGAWELL 52 • 4 … 20 mA/HART Pt 100... - Page 32 0 … 10 bar/0 … 1000 kPa 90 bar/9000 kPa 0 bar abs. 0 … 25 bar/0 … 2500 kPa 130 bar/13000 kPa 0 bar abs. Nominal measuring ranges and overload capacity in psi The specifications are only an overview and refer to the measuring cell. Limitations due to the ma- terial and version of the process fitting are possible. The specifications on the nameplate apply. VEGAWELL 52 • 4 … 20 mA/HART Pt 100...
- Page 33 Tolerance class Range -50 … +100 °C (-58 … +212 °F) Adjustment, external temperature trans- 4 … 20 mA/HART according to -20 … +80 °C mitter (-4 … +176 °F) The data are an excerpt from the WIKA data sheet TE 32.04. You can find the data sheet under www.wika.com VEGAWELL 52 • 4 … 20 mA/HART Pt 100...
- Page 34 Applies to digital HART interface as well as to analogue current output 4 … 20 mA. Specifications refer to the set span. Turn down (TD) is the relation nominal measuring range/set span. Long-term drift of the zero signal < (0.1 % x TD)/year Incl. non-linearity, hysteresis and non-repeatability. VEGAWELL 52 • 4 … 20 mA/HART Pt 100...
- Page 35 Limited by the overload capability max. pressure of the measuring cell. Limited by the overload capability max. pressure of the measuring cell. Limitation by cable entry Tested according to the guidelines of German Lloyd, GL directive 2. VEGAWELL 52 • 4 … 20 mA/HART Pt 100...
- Page 36 Discharge current (8/20 µs) 5 kA Min. response time < 25 ns Potential connections in the instrument Electronics Non-floating Galvanic connection between Transmitter, shielding of the suspension cable as well as metallic process fitting and ground terminal on the housing VEGAWELL 52 • 4 … 20 mA/HART Pt 100...
- Page 37 Networks of overvoltage category III unit Altitude above sea level Ʋ by default up to 2000 m (6562 ft) Ʋ with connected overvoltage protection up to 5000 m (16404 ft) Pollution degree Protection class When used with fulfilled housing protection VEGAWELL 52 • 4 … 20 mA/HART Pt 100...
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Page 38: Dimensions
ø 8 mm (0.32") ø 22 mm (0.87") Fig. 20: VEGAWELL 52, with transmitter 316L/Titanium 22 mm Transmitter with straining clamp Transmitter with screw connection for suspension cable Total length from configurator VEGAWELL 52 • 4 … 20 mA/HART Pt 100... - Page 39 ø 8 mm (0.32") ø 33 mm (1.30") Fig. 21: VEGAWELL 52, with transmitter 316L/Titanium 33 mm Transmitter of titanium with straining clamp Transmitter of titanium with screw connection for suspension cable Transmitter of titanium with thread and plastic housing Total length from configurator VEGAWELL 52 •...
- Page 40 (1.73") (1.26") (1.42") Fig. 22: VEGAWELL 52, with transmitter Duplex steel (1.4462)/PVDF Transmitter Duplex steel (1.4462) standard/double seal with straining clamp Transmitter Duplex steel (1.4462) for deep wells (end cap) with screw connection for suspension cable Transmitter Duplex steel (1.4462) with PE coating Transmitter with screw connection for suspension cable of PVDF Transmitter Duplex steel (1.4462) standard/double seal with thread and plastic housing...
- Page 41 G½ G¼ ø 22 mm (0.87 ") Fig. 23: VEGAWELL 52, with threaded fitting and transmitter Duplex steel (1.4462) Threaded fitting G½ inner G¼ Threaded fitting G1 Total length from configurator VEGAWELL 52 • 4 … 20 mA/HART Pt 100...
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Page 42: Industrial Property Rights
Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com. - Page 43 Notes VEGAWELL 52 • 4 … 20 mA/HART Pt 100...
- Page 44 Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2022 VEGA Grieshaber KG Am Hohenstein 113 Phone +49 7836 50-0 77761 Schiltach E-mail: info.de@vega.com...