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Vega VEGABAR 53 Operating Instructions Manual

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Operating Instructions
Pressure transmitter with metallic
measuring cell
VEGABAR 53
Profibus PA
Document ID: 36723

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Summary of Contents for Vega VEGABAR 53

  • Page 1 Operating Instructions Pressure transmitter with metallic measuring cell VEGABAR 53 Profibus PA Document ID: 36723...

  • Page 2: Table Of Contents

    Setup steps ........................31 Menu schematic ......................40 6.10 Saving the parameter adjustment data ................42 Set up with PACTware and other adjustment programs Connect the PC via VEGACONNECT ................43 Parameter adjustment with PACTware ................44 VEGABAR 53 • Profibus PA...
  • Page 3 10.2 Information on Profibus PA ..................... 59 10.3 Dimensions ........................63 Supplementary documentation Information: Supplementary documents appropriate to the ordered version come with the delivery. You can find them listed in chapter "Product descrip- tion". Editing status: 2015-04-29 VEGABAR 53 • Profibus PA...

  • Page 4: About This Document

    Action This arrow indicates a single action. Sequence of actions Numbers set in front indicate successive steps in a procedure. Battery disposal This symbol indicates special information about the disposal of bat- teries and accumulators. VEGABAR 53 • Profibus PA...

  • Page 5: For Your Safety

    During work on and with the device the required personal protective equipment must always be worn. Appropriate use VEGABAR 53 is a pressure transmitter for measurement of gauge pressure, absolute pressure and vacuum. You can find detailed information about the area of application in chapter "Product description".

  • Page 6: Safety Label On The Instrument

    CE conformity This device fulfills the legal requirements of the applicable EC guide- lines. By attaching the CE mark, VEGA provides a confirmation of successful testing. You can find the CE conformity declaration in the download area of "www.vega.com".
  • Page 7 The environment management system is certified according to DIN EN ISO 14001. Please help us fulfill this obligation by observing the environmental instructions in this manual: • Chapter "Packaging, transport and storage" • Chapter "Disposal" VEGABAR 53 • Profibus PA...

  • Page 8: Product Description

    (optional) – Ex-specific "Safety instructions" (with Ex versions) – if necessary, further certificates Constituent parts The VEGABAR 53 consists of the components: • Process fitting with measuring cell • Housing with electronics, optionally available with plug connector •...
  • Page 9 3 Product description Fig. 1: Example of a VEGABAR 53 with manometer connection G½ A according to EN 837 and plastic housing Housing cover with integrated display and adjustment module (optional) Housing with electronics Process fitting with measuring cell Type label...

  • Page 10: Principle Of Operation

    Software from 3.82 Principle of operation Application area VEGABAR 53 is a pressure transmitter for measurement of overpres- sure, absolute pressure or vacuum. Measured products are gases, vapours and liquids in measuring ranges up to 4000 bar (400 MPa); with front-flush version also viscous liquids in measuring ranges up to 600 bar (60 MPa).

  • Page 11: Operation

    (Electronic Device Description) is also required to enable the full range of sensor functions (also available as a download).A CD with the appropriate files can be ordered via e-mail under info@de.vega. com or by phone from one of the VEGA agencies under the order number "DRIVER.S". Operation The instrument can be adjusted with the following adjustment media: •...

  • Page 12: Accessories And Replacement Parts

    The interface adapter VEGACONNECT enables the connection of communication-capable instruments to the USB interface of a PC. For parameter adjustment of these instruments, an adjustment software such as PACTware with VEGA-DTM is required. You can find further information in the operating instructions "Interface adapter VEGACONNECT" (Document-ID 32628).

  • Page 13: Electronics Module

    The electronics module is a replacement part for pressure transmitter Electronics module VEGABAR. One version is available for each type of signal output. You find further information in the operating instructions "Electronics module VEGABAR series 50 and 60 " (Document-ID 30175). VEGABAR 53 • Profibus PA...

  • Page 14: Mounting

    Fig. 3: Measures against moisture ingress Ventilation and pressure The ventilation of the electronics housing as well as the atmospheric compensation pressure compensation for the measuring cell are realised via a filter element in the area of the cable gland. VEGABAR 53 • Profibus PA...
  • Page 15 Make sure that the upper temperature limits stated in chapter "Technical data" for the environment of the electronics hous- ing and connection cable are not exceeded. Fig. 5: Temperature ranges Process temperature Ambient temperature VEGABAR 53 • Profibus PA...

  • Page 16: Mounting Instructions

    We recommend using lock fittings, measuring instrument holders and siphons from our line of accessories. Installation procedure Welding the socket For mounting VEGABAR 53, a welded socket is required. You can find these components in the supplementary instructions manual "Welded socket and seals". Sealing/Screwing in Use the seal corresponding to the instrument: •...
  • Page 17 The socket housing can be displaced by 180° to the wall mounting plate. Warning: The four screws of the socket housing must only be hand screwed. A torque > 5 Nm (3.688 lbf ft) can damage the wall mounting plate. VEGABAR 53 • Profibus PA...

  • Page 18: Connecting To Power Supply

    The ground terminal outside on the housing must be connected to the potential equalisation (low impedance). In systems without potential equalisation, connect the cable screen directly to ground potential at the power supply unit and at the sensor. VEGABAR 53 • Profibus PA...

  • Page 19: Connection Procedure

    11. Tighten the compression nut of the cable entry gland. The seal ring must completely encircle the cable 12. Screw the housing lid back on The electrical connection is finished. VEGABAR 53 • Profibus PA...
  • Page 20 1. Loosen the four screws on the housing base with an Allen key size 4 2. Remove the mounting plate from the housing socket Fig. 8: Components of the external housing Screws Wall mounting plate Cable gland VEGABAR 53 • Profibus PA...

  • Page 21: Wiring Plan, Single Chamber Housing

    Remove approx. 5 cm of the cable mantle, strip approx. 1 cm insulation from the ends of the individual wires. After shortening the cable, fasten the type plate with support back on the cable. VEGABAR 53 • Profibus PA...

  • Page 22: Wiring Plan, Double Chamber Housing

    Electronics compartment Display I ² C 5 6 7 8 Fig. 11: Electronics compartment, double chamber housing Plug connector for VEGACONNECT (I²C interface) Internal connection cable to the connection compartment Terminals for VEGADIS 81 VEGABAR 53 • Profibus PA...

  • Page 23: Terminal Compartment

    Spring-loaded terminals for voltage supply Plug connector for VEGACONNECT (I²C interface) Ground terminal for connection of the cable screen Wiring plan I 2 C Fig. 13: Wiring plan, double chamber housing Voltage supply, signal output VEGABAR 53 • Profibus PA...

  • Page 24: Wiring Plan, Double Chamber Housing Ex D

    Internal connection cable to the connection compartment Terminals for VEGADIS 81 Terminal compartment Fig. 15: Connection compartment, Ex-d-ia double chamber housing Spring-loaded terminals for power supply and cable screen Ground terminal for connection of the cable screen VEGABAR 53 • Profibus PA...

  • Page 25: Wiring Plan - Version Ip 66/Ip 68, 1 Bar

    (+) and blue (-) to power supply or to the processing system Shielding Wiring plan, external housing with version IP 68 Overview Fig. 18: VEGABAR 53 in IP 68 version 25 bar and axial cable outlet, external housing VEGABAR 53 • Profibus PA...
  • Page 26 Fig. 19: Electronics and terminal compartment Spring-loaded terminals for voltage supply Ground terminal for connection of the cable screen Cable gland to the process component For external display and adjustment unit, Slave sensor Plug connector for service interface VEGABAR 53 • Profibus PA...

  • Page 27: Switch-On Phase

    Fig. 21: Wiring plan external electronics Voltage supply Switch-on phase Switch-on phase After VEGABAR 53 is connected to voltage supply or after voltage recurrence, the instrument carries out a self-check for approx. 30 seconds. The following steps are carried out: •...
  • Page 28 Then the current measured value will be displayed and the corre- sponding digital output signal will be outputted to the cable. The values correspond to the actual measured level as well as to the settings already carried out, e.g. default setting. VEGABAR 53 • Profibus PA...

  • Page 29: Set Up With The Display And Adjustment Module Plicscom

    4. Screw housing cover with inspection window tightly back on Disassembly is carried out in reverse order. The display and adjustment module is powered by the sensor, an ad- ditional connection is not necessary. VEGABAR 53 • Profibus PA...

  • Page 30: Adjustment System

    Adjustment system Fig. 23: Display and adjustment elements LC display Indication of the menu item number Adjustment keys • [OK] key: Key functions VEGABAR 53 • Profibus PA...

  • Page 31: Time Functions

    PACTware or DTM. VEGABAR 53 can be used for level as well as for process pressure Level or process pres- sure measurement measurement.

  • Page 32: Select Unit

    When switching over to adjustment in a height unit (in the example from bar to m), the density also has to be entered. Proceed as follows: Selection options: mbar, bar, psi, Pa, kPa, MPa, inHg, mmHg, inH VEGABAR 53 • Profibus PA...
  • Page 33 3. Confirm with [OK] and move to min.(zero) adjustment with [->]. Carry out min. adjustment Proceed as follows: 1. Edit the % value in the menu item "Min. adjustment" with [OK]. Selection options: °C, °F. VEGABAR 53 • Profibus PA...
  • Page 34 The editing procedure can be aborted with [ESC] or the displayed limit value can be accepted with [OK]. Process pressure measurement Parameter adjustment Set up VEGABAR 53 in the following sequence: "Process pressure meas- 1. Select application "Process pressure measurement" urement"...
  • Page 35 The actual measured value is displayed in addition to the menu items for Zero/Span adjustment. VEGABAR 53 is preset to application "Level measurement". Proceed Select application "Pro- cess pressure measure- as follows when switching over to application "Process pressure...
  • Page 36 3. Confirm with [OK] and move to min.(zero) adjustment with [->]. Carrying out zero adjust- Proceed as follows: ment 1. Edit the mbar value in the menu item "zero" with [OK]. Selection options: °C, °F. VEGABAR 53 • Profibus PA...
  • Page 37 Corresponding linearisation curves are preprogrammed for these vessels. They represent the correlation between the level per- centage and vessel volume. By activating the appropriate curve, the volume percentage of the vessel is displayed correctly. If the volume VEGABAR 53 • Profibus PA...
  • Page 38 Enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key. Caution: Note the following if the VEGABAR 53 with corresponding approval is used as part of an overfill protection system according to WHG (Water Resources Act): If a linearisation curve is selected, the measuring signal is no longer necessarily linear to the filling height.
  • Page 39 Like basic adjustment, but in addition, special parameters are reset to default values. Peak value indicator The min. and max. distance values are reset to the actual value. Special parameters are parameters which are set customer-specifically on the service level with the adjustment software PACTware. VEGABAR 53 • Profibus PA...

  • Page 40: Optional Settings

    ▼ 0000 mbar 0.0 mbar °C Max. adjustment Damping Linearisation curve Sensor-TAG 100.00 % ▼ Sensor linear 100.00 mbar 0.0 mbar Display Basic adjustment ▶ Display Diagnostics Service Info Displayed value Backlight ▼ PA-Out Switched off VEGABAR 53 • Profibus PA...
  • Page 41 German Copy sensor data? Enable? Select reset Application ▼ Level Info Basic adjustment Display Diagnostics Service ▶ Info Instrument type Date of manufacture Last change using PC Sensor characteristics Software version Display now? Serial number VEGABAR 53 • Profibus PA...

  • Page 42: Saving The Parameter Adjustment Data

    They are thus available for multiple use or service purposes. If VEGABAR 53 is equipped with a display and adjustment module, the most important data can be read out of the sensor into the display and adjustment module.

  • Page 43: Set Up With Pactware And Other Adjustment Programs

    Fig. 25: Connection via VEGACONNECT externally I²C bus (com.) interface on the sensor I²C connection cable of VEGACONNECT VEGACONNECT USB cable to the PC Necessary components: • VEGABAR 53 • PC with PACTware and suitable VEGA DTM VEGABAR 53 • Profibus PA...

  • Page 44: Parameter Adjustment With Pactware

    Saving/printing the project as well as import/export functions are also part of the standard version. In the full version there is also an extended print function for complete project documentation as well as a save function for measured value VEGABAR 53 • Profibus PA...

  • Page 45: Parameter Adjustment With Pdm

    It is recommended to document or save the parameter adjustment data. That way they are available for multiple use or service purposes. The VEGA DTM Collection and PACTware in the licensed, profession- al version provide suitable tools for systematic project documentation and storage.

  • Page 46: Maintenance And Fault Rectification

    24 hour service hotline Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no. +49 1805 858550. The hotline is manned 7 days a week round-the-clock. Since we offer this service worldwide, the support is only available in the English language.
  • Page 47 – Carry out a software update or send software instrument for repair E041 Hardware error, elec- – Exchange the instrument or send it tronics defective in for repair Fault message can also appear if the pressure is higher than the nominal range. VEGABAR 53 • Profibus PA...

  • Page 48: Exchanging The Electronics Module

    The electronics module with serial number includes order- specific data such as factory setting, seal material etc. These are not included in the electronics module without serial number. The serial number is stated on the type label of VEGABAR 53 or on the delivery note. Software update...
  • Page 49 8 Maintenance and fault rectification • Please contact the agency serving you to get the address for the return shipment. You can find the agency on our home page www.vega.com. VEGABAR 53 • Profibus PA...

  • Page 50: Dismount

    Correct disposal avoids negative effects on humans and the environ- ment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal. VEGABAR 53 • Profibus PA...

  • Page 51: Supplement

    Synthetic oil for measuring ranges up to 16 bar, FDA listed for the food processing industry. For measuring ranges up to 25 bar dry measuring cell. Halocarbon oil: Generally in oxygen applications, not with vacuum measuring ranges, not with absolute meas- uring ranges < 1 bar VEGABAR 53 • Profibus PA...
  • Page 52 Ʋ Min. -5 … +95 % Ʋ Max. -5 … +105 % Adjustment range of the zero/span adjustment relating to the nominal measuring range: Ʋ Zero -5 … +95 % Ʋ Span -5 … +105 % VEGABAR 53 • Profibus PA...
  • Page 53 +145.0 psig -14.50 psi 0 … +232.1 psig +1160 psig -14.5 psig 0 … +580.2 psig +1160 psig -14.50 psig 0 … +1450 psig +2901 psig -14.50 psig 0 … +3626 psig +7252 psig -14.50 psig VEGABAR 53 • Profibus PA...
  • Page 54 Deviation with version 0.2 % Ʋ Turn down 1 : 1 up to 5 : 1 < 0.2 % Ʋ Turn down > 5 : 1 < 0.04 % x TD Incl. non-linearity, hysteresis and non-repeatability. VEGABAR 53 • Profibus PA...
  • Page 55 -20 … +80 °C (-4 … +176 °F) (25 bar), connection cable PUR Ʋ Version IP 66/IP 68 (1 bar), connec- -20 … +60 °C (-4 … +140 °F) tion cable PE Up to 60 °C (140 °F). VEGABAR 53 • Profibus PA...

  • Page 56: Process Conditions

    Tested according to the guidelines of German Lloyd, GL directive 2. Tested according to the guidelines of German Lloyd, GL directive 2. Tested according to the guidelines of German Lloyd, GL directive 2. Tested according to EN 60068-2-27. VEGABAR 53 • Profibus PA...
  • Page 57 1000 m (3281 ft) Ʋ Min. bending radius at 25 °C/77 °F 25 mm (0.985 in) Ʋ Diameter approx. 8 mm (0.315 in) Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF. VEGABAR 53 • Profibus PA...
  • Page 58 Operating voltage with illuminated display and adjustment module Ʋ Non-Ex instrument 18 … 32 V DC Ʋ Ex ia instrument 18 … 24 V DC Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF. VEGABAR 53 • Profibus PA...

  • Page 59: Information On Profibus Pa

    Each Profibus instrument gets an unambiguous ident number (ID number) from the Profibus user organisation (PNO). This ID number is also included in the name of the GSD file. For VEGABAR 53 the ID number is 0 x 076F(hex) and the GSD file BR__076F.GSD. As an option to this manufactur- er-specific GSD file, PNO provides also a general so-called profile-specific GSD file.
  • Page 60 Target Source for Scaling Alarms Damping mode Mode scaling PA-Out Select additional cyclic value Fig. 29: VEGABAR 53: Block diagram with AI (PA-OUT) value and Additional Cyclic Value Sensor characteristics PROFIBUS PA-output Failure Target Source for Scaling Alarms Damping mode...
  • Page 61 Fig. 34: Data format of the output signal The status byte corresponds to profile 3.0 "Profibus PA Profile for Process Control Devices" coded. The status "Measured value OK" is coded as 80 (hex) (Bit7 = 1, Bit6 … 0 = 0). VEGABAR 53 • Profibus PA...
  • Page 62 (non-cascade) - active ad- Lo-Alarm visory alarm - low limited 0 x 8a good (non-cascade) - active ad- Hi-Alarm visory alarm - high limited 0 x 8d good (non-cascade) - active crit- Lo-Lo-Alarm ical alarm - low limited VEGABAR 53 • Profibus PA...

  • Page 63: Dimensions

    ø 86 mm ø 86 mm (3.39") (3.39") M16x1,5 M20x1,5 M20x1,5/ ½ NPT M20x1,5/ ½ NPT Fig. 36: Housing in protection IP 66/IP 67, with integrated display and adjustment module the housing is 9 mm ") higher VEGABAR 53 • Profibus PA...
  • Page 64 110 mm x 90 mm (4.33" x 3.54") ~ 66 mm (2.60") 110 mm x 90 mm (4.33" x 3.54") Fig. 37: IP 68 version with external housing - plastic version Lateral cable outlet Axial cable outlet VEGABAR 53 • Profibus PA...
  • Page 65 (1.65") 110 mm x 90 mm (4.33" x 3.54") 40mm (1.57") Fig. 38: External housing - Stainless steel version Lateral cable outlet Axial cable outlet Seal 2 mm (0.079 in) - only with 3A approval VEGABAR 53 • Profibus PA...
  • Page 66 ") Fig. 39: VEGABAR 53 GV = G½ A manometer connection, GF = G½ B front flush, GC = G1 B front flush, GE = G1 B front flush EHEDG, GD = ½ NPT outer, ¼ NPT inner, GN = ½ NPT...
  • Page 67 ") Fig. 40: VEGABAR 53 CC = Clamp 1½" according to DIN 32676, ISO 2852/316L, CA = Clamp 2", LA = hygienic fitting with compression nut, LB = hygienic fitting with tension flange, TB = Tuchenhagen Varivent DN 25, TC = Tuchenhagen Varivent DN 32 VEGABAR 53 •...
  • Page 68 ") Fig. 41: VEGABAR 53, hygienic fitting: RE = slotted nut DN 25/PN 40 according to DIN 11851, RF = slotted nut DN 32/PN 40 according to DIN 11851, RA = slotted nut DN 40/PN 40 according to DIN 11851, RB = slotted nut...
  • Page 69 10 Supplement VEGABAR 53, hygienic fitting 4 ø 65 mm (2.56") ø 84 mm (3.31") ø 105 mm (4.13") Fig. 42: VEGABAR 53, AA = DRD VEGABAR 53 • Profibus PA...

  • Page 70: Industrial Property Rights

    Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec- tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com. VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus- trial. Para mayor información revise la pagina web www.vega.com.
  • Page 71 – Single chamber housing 22 Installation position 14 Zero adjustment 36 Linearisation curve 37 Max. adjustment 34 Min. adjustment 33 Moisture 14 Mounting external housing 16 Operation – System 31 Oxygen applications 16 PA address 31 VEGABAR 53 • Profibus PA...
  • Page 72 Subject to change without prior notice © VEGA Grieshaber KG, Schiltach/Germany 2015 VEGA Grieshaber KG Phone +49 7836 50-0 Am Hohenstein 113...

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