Related Manuals for ?HC HC8813
Summary of Contents for ?HC HC8813
- Page 1 后生企業有限公司 HO CHIER ENTERPRISE CO., LTD 維護手冊 MAINTENANCE MANUAL SINGLE END NOTCHING MACHINE HC8813...
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Page 2: Table Of Contents
HO CHIER Table of Contents 1. 安全與注意事項 Safety and Precautions ................1 1-1. 安全預警 Security Warning ................... 1 1-2.一般安全指示 General Safety Instructions ..............3 1-2-1 操作機台前注意事項 Precautions Before Operating Machine ......3 1-2-2 例行檢查 Routine Inspection ................... 4 1-3 安裝場所環境 Installation Environment ................ 4 2.警告標示與標誌... - Page 3 HO CHIER 6-1 每日維護保養 Daily Maintenance ................25 6-2 每週維護保養 Weekly Maintenance ................27 6-3 每月維護保養 Monthly Maintenance ................28 6-4 每半年維護保養 Half-year Maintenance ..............29 6-5 每年維護保養 Yearly Maintenance ................31 6-6 清潔與更換、調整 Cleaning and Replacement, Adjustment ........32...
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Page 4: 安全與注意事項 Safety And Precautions
HO CHIER 1. 安全與注意事項 Safety and Precautions 1-1. 安全預警 Security Warning 機台上提供一些安全裝置以保護人員生命安全和機台本身應避免的損壞。操作者不應 該單單靠機台上的安全設施急於操作機台，請務必仔細參閱下列各項敘述，已完全明 白有關機台各項安全預警事項，再進行機台操作。 Some safety devices are provided on the machine to protect the safety of personnel and the damage that the machine itself should avoid. The operator should not rely on the safety facilities on the machine to rush to operate the machine. - Page 5 HO CHIER 7.液壓油、潤滑油、黃油等請使用建議油品或可取代的同質油品，請勿任意添加。 Hydraulic oil, lubricating oil, grease etc please use recommendation oil or replacement of homogenous oil. Please do not add. 8.突然停電或遇斷電時，請即刻將主電源開關關閉。 When Power off or power cut suddenly, please turn off the main power switch suddenly. 9.不可任意更動參數、容量或其它設定!若非必要更動狀況，請記錄先前的數值，方便 後續維修人員改回原始設定. Do not arbitrarily change parameters, capacity or other settings! If it is necessary, Please record the previous values to facilitate subsequent maintenance personnel to change back to the original settings.
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Page 6: 1-2.一般安全指示 General Safety Instructions
HO CHIER 1-2.一般安全指示 General Safety Instructions 1-2-1 操作機台前注意事項 Precautions Before Operating Machine 1.機台運轉中勿以手或手套去觸碰切屑、刀具尖端或移動中的物件. Do not touch the chips, sharp cutting tools with your hand or gloves while the machine is in operation. 2.進行重切削時，小心避免高溫切屑堆積引起火災。 Be careful to avoid high temperature chips when operating heavy cutting which can cause fire. -
Page 7: 例行檢查 Routine Inspection
HO CHIER do this, please be sure to inform the company of the processing, the company will help improve, do not determine by yourself. 1-2-2 例行檢查 Routine Inspection 1.檢查壓力錶指針是否於指定讀數。 Check pressure gauge pointer Whether to specify the reading. 2.檢查馬達及零件是否有異音。 Check the motor and parts for abnormal sound 3.檢查注油機與滑道面是否有足夠的潤滑油量。... - Page 8 HO CHIER Prohibit sharing the power outlet. 5.禁止電源隨意放置地面上。 Do not allow the power to be placed on the ground at will. 6.安裝本機的地方，應於其他機台保持適當的距離。 Where the machine is installed, it should be kept at an appropriate distance from other machines. 7.為保持精度，機台周圍的溼度應一致，以 20°C 的室溫為基準，濕度應在 40~75﹪RH。 In order to maintain accuracy, the humidity around the machine should be consistent.
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Page 9: 警告標示與標誌 Warning Signs
HO CHIER 2.警告標示與標誌 Warning Signs 於機台上有一些標示、標誌，請注意並了解這些安全標誌，已達操作者人身安全。 There are some marks and signs on the machine. Please pay attention to and understand these safety signs, which help to reach the operator's personal safety. 危險標誌:表示迫近的危險，若無法即時阻止和避免恐造成死亡、重傷的標示 . Dangerous symbol: indicates when you get close to the danger, if It is impossible to stop and avoid and cause the death and serious injury marks. -
Page 10: 銘牌張貼位置 Nameplate Posting Position
HO CHIER 2-1 銘牌張貼位置 Nameplate Posting Position 下列圖示為各種安全警告等銘牌張貼位置: The following illustrations show the location of the nameplates such as various safety warnings:... -
Page 11: 2-2.警告標示銘牌說明 Warning Label
HO CHIER 2-2.警告標示銘牌說明 Warning Label 指示標誌 Indication symbol 標示銘牌：公司 Logo label nameplate: company logo 標示位置：機台外罩 Marking position: Machine cover 說 明 ： 機 台 由 后 生 企 業 有 限 公 司 出 廠。 Description: The machine is manufactured by Ho Chier Enterprise Co., Ltd. - Page 12 HO CHIER Marking position: machine oil pressure unit box 說明：機器各單元使用壓力大小。 Description: The pressure of each unit of the machine is used. 注意標誌 Attention sign 標示銘牌：警示標籤 Label nameplate: warning label 標示位置：機台治具外護罩 Marking position: Machine external cover 說明：警告提醒機械運轉中，勿觸碰 夾治具以免發生危險。 Description: Warning reminds operator not to touch the fixture during mechanical operation to avoid danger.
- Page 13 HO CHIER 危險標誌 Danger sign 標示銘牌：警示標籤 Label nameplate: warning label 標示位置：外罩前門 Marking position: Machine cover’s front door 說明：警告提醒機械運轉中，勿觸碰 以免發生危險。 Description: do not touch the machine while operating. 警告標誌 Warning sign 標示銘牌：警示標籤 Label nameplate: warning label 標示位置：電氣箱 Marking position: Electrical box 說明：危險！電殛！...
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Page 14: 機台搬運及機台尺寸 Machine Transport And Machine Size
HO CHIER 3.機台搬運及機台尺寸 Machine Transport and Machine Size 3-1 機台外型尺寸 Machine External Size... -
Page 15: 機台主要部位名稱 Main Part Name
HO CHIER 3-1-1 機台主要部位名稱 Main Part Name Part name 沖組 Notching group 夾緊座組 Clamp group 底板組 Machine base group 外控箱組立圖 Control panel... -
Page 16: 3-2.地基圖 Base Picture
HO CHIER 3-2.地基圖 Base Picture... -
Page 17: 3-3.搬運注意事項 Transporting Precautions
HO CHIER 3-3.搬運注意事項 Transporting Precautions 3-3-1 搬運前的準備事項 Preparing Before Transporting 1.只有受過訓練並通過驗證的人員才可以操作堆高機、天車或其他類似功能之設 備，以及處理吊索之安置。 Only trained and certified personnel can operate forklift, cranes or other similarly functioning equipment and handle the position of slings. 2.檢查天車的鋼纜或鏈條是否有疲勞現象，如遇有不良現象，禁止使用。 Check if the cable or chain of the crane is fatigued. If there is any problem, it is forbidden to use. - Page 18 HO CHIER 木箱吊運圖 Wooden box lifting diagram...
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Page 19: 3-4.機型規格表 Model Specification Sheet
HO CHIER 3-4.機型規格表 Model Specification Sheet Machine specification 產品型號 HC8813 Machine number 項目 規格 備註 Item Specs Note 控制螢幕 按鈕式控制 電控系統 Control table Push-button control 電氣控制 士林可程式控制器 Electric system Electric control Shilin program control 機台電壓 380/ 50Hz Machine power 油壓壓力... -
Page 20: 安裝及準備事項 Installation And Preparation
HO CHIER 4.安裝及準備事項 Installation and Preparation 4-1.準備事項 Preparation 只有受過訓練並通過驗證的人員才可以操作堆高機、天車或其他類似功能之設 備，以及處理吊索之安置。 Only trained and certified personnel can operate the forklift, crane or other similar functions. As long as handle the position of slings. 檢查天車的鋼纜或鏈條是否有疲勞現象，如遇有不良現象，禁止使用。 Check if the cable or chain of the crane is fatigued. If there is any problem, it is forbidden to use. -
Page 21: 4-2.使用環境需求 Environment Requirements
HO CHIER 4-2.使用環境需求 Environment Requirements 1. 機台附近不可以有振動源。 There should be no vibration source near the machine. 2. 機台必須獨力接地，接地線的長度盡可能愈短愈好，電阻亦須低於 100Ω。 The machine should be connected to the ground independently, and ground wire should be as short as possible. The machine resistance must be lower than 100 Ω. 3. -
Page 22: 主要配件 Main Accessories
HO CHIER 5.主要配件 Main Accessories 5-1. 油壓系統 Oil Pressure System 5-1-1. 油壓迴路圖 Oil Pressure Circuit Diagram... - Page 23 HO CHIER...
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Page 24: 5-2.潤滑系統 Lubrication System
HO CHIER 5-2.潤滑系統 Lubrication System 5-2-1.潤滑用油 Lubricating Oil A. 氣壓系統用油(三點組合) Air pressure oil (3 points combination) (1) 定期檢視氣壓系統用油，當油杯內之油量不足時，請適量添加. Regularly check the oil used in the pneumatic system. When the amount of oil in the oil cup is insufficient, please add it in an appropriate amount. (2) 使用油品規格，請參照機台上所貼之潤滑指示銘牌。使用油品規格，請參照機... - Page 25 HO CHIER When the oil quantity is found to be insufficient, please follow the instructions on the nameplate to use only the oil specification and add the hydraulic oil. 用油 給油量 使用油 給油時間 Oil Supply Oil type Time to provide oil 軌道油...
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Page 26: 清潔與維護 Cleaning And Maintenance
HO CHIER 6.清潔與維護 Cleaning and Maintenance 維護保養對於機器加工精度，維持機器使用年限是相當重要，是必須要注意的 因素 。要 保有 如新 及 維持 其特 有的 性能 ， 除了 每次 在啟 動之 前 ，要 做各 項檢 查、 確認之外，最重要就是【定期維護保養與清潔】。 Maintenance for machine machining accuracy, Maintaining the age of the machine is very important and a factor that must be noted. - Page 27 HO CHIER 不要使用壓縮空氣機來清潔機器和其他各項電子控制裝置，因為周圍 環境如果有的髒亂 (如灰塵、油污、鐵屑等 )很容易進入軸承、滾珠導 螺桿， 致機器零件耐用期縮短。 Do not use a compressed air machine to clean the machine and other electronic control devices. If the surrounding environment is dirty (such as dust, oil, iron filings, etc.), it is easy to enter the bearing and the ball lead screw, resulting in shortened durability of the machine spare parts.
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Page 28: 每日維護保養 Daily Maintenance
HO CHIER 6-1 每日維護保養 Daily Maintenance (1) 清除治具平台 、機台內，軸向伸縮護罩上的鐵屑、油汙。 Remove iron filings and oil stains on the fixture platform and the axial expansion caps in the machine. (2) 擦 拭 清 潔 治具平台、 機 台 內 ， 軸向伸 縮 護 罩 上 的 切 削 油 及 細 小 鐵 屑 ， 並 噴上防鏽油。... - Page 29 HO CHIER Clean clip box. (11) 檢查切削液油量，必要時添加，必檢視切削液沖屑水管是否滲漏現象。 Check the amount of cutting fluid and add if necessary. Check whether the cutting fluid is leaking. (12) 檢視全部燈號，異警警示燈號是否正常作用。 Check all the lights, the alarm light is normal. (13) 檢查安全護鎖、緊急停止、低速運轉是否正常。 Check safety lock, emergency stop, low speed operation is normal.
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Page 30: 每週維護保養 Weekly Maintenance
HO CHIER 6-2 每週維護保養 Weekly Maintenance (1) 檢測刀具拉栓是否鬆動，刀把 (SHOKE HOLD)是否清潔。 Check if the tool pull pin is loose and the tool holder (SHOKE HOLD) is clean. (2) 清潔主軸內孔是否清潔，錐度研磨面是否有刮痕。 (如有刮痕，可能是 刀具與主軸內孔不乾淨所引起 ) Clean the inner hole of the spindle and clean the taper surface. (If there is scratch, it may be caused by the tool and the inner hole of the spindle are not clean). -
Page 31: 每月維護保養 Monthly Maintenance
HO CHIER 6-3 每月維護保養 Monthly Maintenance (1) 清潔操作面板，電氣箱內熱交換器過濾網。 Clean the operation panel and the heat exchanger filter in the electrical box. (2) 檢測機台水平，確認水平調整螺絲，固定螺帽是否鬆動。 Check the level of the machine and the leveling screw and the fixing nut are loose. (3) 檢測主軸中心與工作台面垂直度。 Check the position of spindle and machine work table. -
Page 32: 每半年維護保養 Half-Year Maintenance
HO CHIER 6-4 每半年維護保養 Half-year Maintenance (1) 清潔 CNC 控制單元，操作面板。 Clean the CNC control element and operate the panel. (2) 拆開軸向防屑護罩，清潔油管接頭，滾珠導螺桿，軸向極限，原點 微動開關，並檢測其作用是否良好。 Disassemble the axial anti-dust shield, clean the oil pipe joint, the ball lead screw, the axial limit, the original micro switch, and check whether it works well or not. (3) 清潔所有馬達。... - Page 33 HO CHIER (14)檢視各滑軌潤滑油脂是否不足。 Check if the lubrication oil orbit is enough or not. (15)全面檢視各接點、接頭、插座、開關是否正常。 Thoroughly check whether the contacts, connectors, sockets, and switches are normal. (16)全面檢視絕緣電阻並記錄之。 Check the insulation resistance and record it.
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Page 34: 每年維護保養 Yearly Maintenance
HO CHIER 6-5 每年維護保養 Yearly Maintenance (1) 檢查操作面板按鍵是否靈敏正常. Check if the operation panel keys are still quick and normal. (2) 將電氣箱、操作箱內所有繼電氣接點上之積碳用抹布沾酒精擦拭。 Wipe the amassed carbon on all electrical contacts in the electrical box and the operation box with alcohol. (3) 清洗切削水箱並更換同性質切削水. Clean cutting water tank and replace cutting water with the same properties. -
Page 35: 清潔與更換、調整 Cleaning And Replacement, Adjustment
HO CHIER 6-6 清潔與更換、調整 Cleaning and Replacement, Adjustment A.工作燈燈泡 Work light bulb. (1) 欲更換燈泡時，將工作燈背蓋固定螺絲拆下，取下背蓋 . When you want to change the light bulb, remove the light back cover, fix the screw and remove the back cover. (2) 取下燈泡座固定彈簧夾。 Remove the lamp holder fixing spring clip. (3) 卸下燈泡線端子，取出燈泡。... - Page 36 HO CHIER (3) 更換新 LED 燈泡，依拆下之反順序進行。 Change the new LED bulb, according to revert order progress. (4) 焊接 LED 接腳時，請注意+/-方向。 When welding LED base, please pay attention to +/- direction. D.保險絲：保險絲所在位置為電氣箱內和 CRT 螢幕後方。 The fuse: The fuse is located inside the electrical box and behind the CRT screen. (1) 關閉總電源開關。...
- Page 37 HO CHIER The axial micro-switches are fixed on the micro-switch fixing plate gold, and the two fixing nuts are locked inside and outside. Please pay attention to the position after the fixing nut is locked. (4)更換後請先 從 PLC/F 畫 面診斷信號， 以手輪進給模式，測 試軸向原 點微動...
- Page 38 HO CHIER fixing screws are loose.. (3)檢測變壓器是否引起高溫。 Check the transformer Whether it causes high temperatures. (4)定期清潔灰塵，切記請勿使用壓縮空氣清潔。 Clean the dust regularly, remember not to use compressed air to clean. (5)檢視 RELAYS 接點是否積留太多的碳。 Check if the RELAYS contact has accumulated too much carbon.