Manitou MSI 20 D Operator's Manual
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Manitou MSI 20 D Operator's Manual

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®
BP 249 Z. I.
44 158 ANCENIS CEDEX FRANCE
TEL : 02 40 09 10 11
YOUR DEALER
REF : 547041 EN (02 / 11 / 1999)
MSI 20 D
MSI 25 D
MSI 30 D
MSI 20 D BUGGIE
MSI 25 D BUGGIE
MSI 30 D BUGGIE
OPERATOR'S MANUAL

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Summary of Contents for Manitou MSI 20 D

  • Page 1 TEL : 02 40 09 10 11 YOUR DEALER REF : 547041 EN (02 / 11 / 1999) MSI 20 D MSI 25 D MSI 30 D MSI 20 D BUGGIE MSI 25 D BUGGIE MSI 30 D BUGGIE OPERATOR'S MANUAL...
  • Page 3 1st DATE OF ISSUE 11 / 10 / 1996 CATALOGUE DATE OF ISSUE OBSERVATIONS INFORMATION 11 / 10 / 1996 ISSUE 07 / 02 / 1997 - UP DATING (1-13 ; 2 - DESCRIPTION ; 3-4 ; 3-6 ; 3-7 ; 3-8 ; 3-11 ; 3-14 ; 3-23 ; 3-36 ; 3-37 ;...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS 1 - O 1 - 1 PERATING AND SAFETY INSTRUCTIONS – ORIGINAL REPLACEMENT PARTS AND ATTACHMENTS 1 - 3 – DRIVER'S OPERATING INSTRUCTIONS 1 - 5 • GENERAL INSTRUCTIONS 1 - 6 • OPERATING INSTRUCTIONS 1 - 8 •...
  • Page 7 1 - OPERATING 1 - OPERATING AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS 1 - 1...
  • Page 8 1 - 2...

  • Page 9: Original Replacement Parts And Attachments

    ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK. You can obtain the list of dealers by phoning the spare parts department on : TEL : 02 40 09 10 21...
  • Page 10 1 - 4...

  • Page 11: Driver's Operating Instructions

    DRIVER'S OPERATING INSTRUCTIONS WHENEVER YOU SEE THIS SYMBOL IT MEANS : WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK. We would remind users of the risks in driving at excessive speed with regard to traffic conditions, particularly : - Risk of loss of control on a poor-quality track.

  • Page 12: General Instructions

    ENERAL INSTRUCTIONS A - DRIVER’S OPERATING INSTRUCTIONS - Read the operator's manual carefully, making sure you understand it. - The operator’s manual must always be kept in the lift truck, in the place provided and in the language understood by the operator.
  • Page 13 D - ENVIRONMENT - A lift truck operating in an area without fire extinguishing equipment must be equipped with an individual extinguisher. There are optional solutions, consult your agent or dealer. - Take into account climatic and atmospheric conditions of the site of utilisation. .

  • Page 14: Operating Instructions

    PERATING INSTRUCTIONS A - DRIVER’S OPERATING INSTRUCTIONS - Wear clothes suited for driving the lift truck, avoid loose clothes. - Never operate the vehicle when hands or feet are wet or soiled with greasy substances. - For increased comfort, adjust the driver’s seat to your requirements and adopt the correct position in the driver’s cab. - The operator must always be in his normal position in the driver’s cab.
  • Page 15 - Press the accelerator pedal and turn the ignition key fully : the engine should then start. Release the ignition key and let the engine run at idle. - Check all control instruments immediately after starting up, when the engine is warm and at regular intervals during use, so as to quickly detect any faults and to be able to correct them without any delay.
  • Page 16 E - STOPPING THE LIFT TRUCK SAFETY NOTICE - Before stopping the lift truck after a long working period, leave the I.C. engine idling for a few moments, to allow the coolant liquid and oil to lower the temperature of the engine and transmission. Do not forget this precaution, in the event of frequent stops of the engine, or else the temperature of certain parts will rise significantly due to the stopping of the cooling system, with the risk of badly damaging such parts.
  • Page 17 INSTRUCTIONS - Ensure that the flashing light is in position and that it is working. - Check the good working order and cleanness of lights, indicators and windscreen wiper. - Check the adjustment of the rear view mirrors. - Ensure that the fuel level is sufficient. - Put the attachment at 300 mm from the ground.

  • Page 18: Handling Instructions

    ANDLING INSTRUCTIONS A - GENERAL - Ensure the correct functioning of your lift truck’s attachments. - Do not attempt to carry out operations which exceed the capacities of your lift truck or attachments. - It is prohibited to increase the counterweight value in any way. - It is prohibited to transport or carry persons in the lift truck, unless it is equipped to do so.
  • Page 19 - Travelling on a longitudinal slope : • Drive and brake gently. • Moving without load : Forks or attachment facing downhill. • Moving with load : Forks or attachment facing uphill. - Ensure that scaffolding, loading platform or pile is capable of bearing the weight. - Ensure the stability and solidity of the ground before depositing a load.

  • Page 20: Load Handling

    OAD HANDLING WEIGHT OF LOAD AND CENTRE OF GRAVITY - Before taking up a load, you must know its weight and its centre of gravity. 500 mm - The load chart relating to your lift truck is valid for a weight with its centre of gravity 500 or 600 mm from the heel of the forks (As model of lift truck) (Fig.
  • Page 21 - Bring the forks to stop in front of the load (Fig. H). Apply the parking brake and place the forward/reverse lever in neutral. - Slightly lift the load (1) and incline the mast (2) backwards to stabilize the load (Fig. I). - Manoeuvring very gently and carefully, back up the lift truck (1) to release the load, and bring the load into the transport position (Fig.
  • Page 22 - Place the load in a horizontal position (1) and lay it down on the pile (2) while checking the correct positioning of the load (Fig. M). - Free the forks by reversing the lift truck (3) (Fig. M). Then bring the forks into the transport position.
  • Page 23 1 - 17...

  • Page 24: Maintenance Instructions Of The Lift Truck

    MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK AINTENANCE INSTRUCTIONS A - GENERAL - Read the operator's manual carefully and ensure you understand it. - Stop the I.C. engine, when an intervention is necessary. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary.
  • Page 25 D - WASHING - Clean the lift truck or at least the area concerned before any intervention. - Remember to close the doors and the windows of the cab. - During washing, avoid the articulations and electrical components and connections. If necessary, protect against penetration of water, steam or cleaning agents, components susceptible of being dama- ged, particularly electrical components and connections and the injection pump.

  • Page 26: Before Starting Up A New Lift Truck

    BEFORE STARTING UP A NEW LIFT TRUCK INTRODUCTION - Our lift trucks have been designed for easy handling by the operator and maximum ease of maintenance for the mechanic. - However, before commencing to operate the lift truck, the user should carefully read and understand the various chapters of this manual which has been provided to solve driving and maintenance problems.
  • Page 27 TYRES - Make sure that the wheel nuts are correctly tightened (See chapter : A - DAILY OR EVERY 10 HOURS SERVICE in paragraph : 3 - MAINTENANCE) and that the tyre pressures are correct (See chapter : CHARACTERISTICS in paragraph : 2 - DESCRIPTION).
  • Page 28 1 - 22...

  • Page 29: Description

    2 - DESCRIPTION 2 - DESCRIPTION 2 - 1...
  • Page 30 2 - 2...
  • Page 31 2 - 3...

  • Page 32: Identification Of The Lift Truck

    - Engine Nr YDROSTATIC PUMP - Pump Nr - Codification type - Manufacturer’s Nr - Year of manufacture YDROSTATIC WHEEL ENGINES - Manitou part number - Codification type - Engine Nr - Manufacturer’s Nr - Year of manufacture 2 - 4...
  • Page 33 - Type - Serial Nr - Mast identification Nr LATE MANUFACTURER OF THE ATTACHMENT - Model - Serial Nr - Year of manufacture MANITOU BF 44158 ANCENIS CEDEX FRANCE TELEX : 710 521 FAX : 40.83.36.88 MODELE N° dans la série Année fabrication...

  • Page 34: Characteristics

    CHARACTERISTICS NGINE UP TO MACHINE N° 139125 PERKINS 903-27 - Type - Number of cylinders - Number of strokes - Injection system Direct - Ignition sequence 1.2.3. - Rocker arm clearance (Hot) . Inlet 0,20 mm . Exhaust 0,45 mm - Capacity 2700 cm - Bore...
  • Page 35 OOLING CIRCUIT - Type By water - Fan Sucking (up to machine n° 130839) Blowing (from machine n° 130840) . Number of blades . Diameter 406,4 mm - Thermostat . Start opening 80/84 °C . Full opening 96 °C LECTRIC CIRCUIT Negative - Earth - Battery...
  • Page 36 MSI 20 D / MSI 20 D BUGGIE RONT TYRES STANDARD DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AERA OF THE CONTACT SURFACE UNLADEN LOADED UNLADEN LOADED UNLADEN LOADED 275/70 R22,5 G391 9 Bar 950 Kg 2600 Kg...
  • Page 37 YDRAULIC CIRCUIT UP TO MACHINE N° 127568 - Type of pump Gear pump . Capacity 33 cm - Lifting, tilting, attachment circuit . Flow rate at full speed 80 L/min. . Pressure 185 Bar - Steering direction . Flow rate at full speed Load control system .
  • Page 38 - Weight of lift truck with standard mast . Unladen 3830 kg . Rated load 5830 kg - Weight per axle with standard mast (Transport position) . Front unladen 1870 kg rated load 5140 kg . Rear unladen 1960 kg rated load 690 kg - Drawbar pull...
  • Page 39 - Maximum ramp negotiable in forward motion . Unladen 32 % à 1 km/h . Rated load 36 % à 1 km/h - Break out force with bucket (According to standard ISO 8313) 2 - 11...
  • Page 40 MSI 25 D / MSI 25 D BUGGIE RONT TYRES STANDARD DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AERA OF THE CONTACT SURFACE UNLADEN LOADED UNLADEN LOADED UNLADEN LOADED 275/70 R22,5 G391 9 Bar 950 Kg 3000 Kg 4,6 Kg/cm 7 Kg/cm 210 cm...
  • Page 41 YDRAULIC CIRCUIT UP TO MACHINE N° 127568 - Type of pump Gear pump . Capacity 33 cm - Lifting, tilting, attachment circuit . Flow rate at full speed 80 L/min. . Pressure 185 Bar - Steering direction . Flow rate at full speed Load control system .
  • Page 42 - Weight of lift truck with standard mast . Unladen 4135 kg . Rated load 6635 kg - Weight per axle with standard mast (Transport position) . Front unladen 1840 kg rated load 5995 kg . Rear unladen 2295 kg rated load 640 kg - Drawbar pull...
  • Page 43 - Maximum ramp negotiable in forward motion . Unladen 28 % à 1 km/h . Rated load 35 % à 1 km/h - Break out force with bucket (According to standard ISO 8313) 2 - 15...
  • Page 44 MSI 30 D / MSI 30 D BUGGIE RONT TYRES STANDARD DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AERA OF THE CONTACT SURFACE UNLADEN LOADED UNLADEN LOADED UNLADEN LOADED 275/70 R22,5 G391 9 Bar 900 Kg 3400 Kg 4,4 Kg/cm 7,4 Kg/cm 205 cm...
  • Page 45 YDRAULIC CIRCUIT UP TO MACHINE N° 127568 - Type of pump Gear pump . Capacity 33 cm - Lifting, tilting, attachment circuit . Flow rate at full speed 80 L/min. . Pressure 185 Bar - Steering direction . Flow rate at full speed Load control system .
  • Page 46 - Weight of lift truck with standard mast . Unladen 4515 kg . Rated load 7515 kg - Weight per axle with standard mast (Transport position) . Front unladen 1795 kg rated load 6710 kg . Rear unladen 2720 kg rated load 805 kg - Drawbar pull...
  • Page 47 - Maximum ramp negotiable in forward motion . Unladen 27 % à 1 km/h . Rated load 34 % à 1 km/h - Break out force with bucket (According to standard ISO 8313) 2 - 19...

  • Page 48: Mast Characteristics

    MAST CHARACTERISTICS DOUBLE MAST WITH ALL-ROUND VISION MSI 20 D MSI 25 D + BUGGIE MSI 30 D + BUGGIE MAST 3m00 3030 10° 12° 2155 3830 3035 10° 12° 2155 3895 3m30 3330 10° 12° 2305 4130 3335 10°...
  • Page 49 TRIPLE MAST WITHOUT FREE-ACTING LIFT MSI 20 D + BUGGIE MAST 3m30 3340 10° 12° 1830 4070 Tyres 10,5 - 20 8 PR MPT 123 G AS FARMER CONTINENTAL TRIPLE MAST WITHOUT FREE-ACTING LIFT MSI 25 D + BUGGIE MAST...

  • Page 50: Dimensions And Load Chart

    DIMENSIONS AND LOAD CHART MSI 20 D MSI 25 D MSI 30 D MSI 20 D BUGGIE MSI 25 D BUGGIE MSI 30 D BUGGIE 2 - 22...
  • Page 51 MSI 20 D MSI 25 D MSI 30 D MSI 20 D MSI 25 D MSI 30 D BUGGIE BUGGIE BUGGIE 1100 mm 1100 mm 1100 mm 1100 mm 1100 mm 1100 mm 1800 mm 1800 mm 1800 mm 1800 mm...

  • Page 52: Instruments And Controls (Overhead Guard Model)

    INSTRUMENTS AND CONTROLS OVERHEAD GUARD MODEL 2 - 24...
  • Page 53 ESCRIPTION 1 - DRIVER’S SEAT 2 - SAFETY BELT 3 - SIGNAL LAMP PANEL 4 - FUEL LEVEL GAUGE AND HOURMETER 5 - SWITCH PANEL 6 - HORN SWITCH 7 - IGNITION SWITCH 8 - KEY-OPERATED BATTERY DISCONNECTING DEVICE 9 - FUSE BOX 10 - WINDSCREEN WASHER TANK 11 - ACCELERATOR PEDAL 12 - PEDAL OF TRANSMISSION CUT-OFF AND OF SERVICE BRAKES...
  • Page 54 1 - D ’ RIVER S SEAT FOR OPTIMAL COMFORT, THIS SEAT CAN BE ADJUSTED IN DIFFERENT WAYS. LONGITUDINAL ADJUSTMENT - Pull the locking lever 1 upwards. - Slide the seat to the required position. - Release the lever and ensure it returns to the lock position. SEAT SUSPENSION ADJUSTMENT - Pull and lift up the locking lever 2 so as to place it into one of these five positions.
  • Page 55 D - Red air filter clog lamp. E - Not used. F - Red alternator charge lamp. G - Red parking brake lamp. H - OPTION Green indicator lamp. I - OPTION Blue main beam lamp. J - Not used. A - RED ENGINE OIL PRESSURE LAMP If the lamp or the buzzer come on when the lift truck is running, stop the engine immediately and look for the cause (See oil level in engine crankcase).
  • Page 56 5 - S WITCH PANEL ASSEMBLY B C D E and 2 ASSEMBLY A - Parking brake switch. B - Front windscreen wiper switch and windscreen washer. C - OPTION rear windscreen washer switch. D - OPTION heater fan switch. E - Overhead guard lifting switch.
  • Page 57 9 - F USE BOX Remove the cover to have access to the fuses. 1 - OPTION Light switch, horn and indicators (15A). 2 - OPTION Warning lights (10A). 3 - OPTION Rear windscreen wiper (7,5A). 4 - OPTION Working tail lights (10A). OPTION Left working tail light (10A).
  • Page 58 13 - F ORWARD REVERSE LEVER The lift truck must be stationary when operating the forward / reverse lever. FORWARD : 1st ASSEMBLY : Push the lever forwards (Position A). : 2nd ASSEMBLY : Lift slightly and push the lever forwards (Position A).
  • Page 59 NOTE : For towing, optional solutions exist, consult your dealer. Before towing trailers, ensure that the clip is fully engaged in the towing pin. 18 - O VERHEAD GUARD LIFTING Make sure that the mast is tilted forwards to a maximum and the engine is stopped before lifting the overhead guard.

  • Page 60: Instruments And Controls (Cabin Model)

    INSTRUMENTS AND CONTROLS CABIN MODEL 1-LEAF DOOR 2-LEAF DOOR 2 - 32...
  • Page 61 ESCRIPTION 1 - DRIVER'S SEAT 2 - SAFETY BELT 3 - TILTING HANDLE OF THE STEERING WHEEL 4 - SIGNAL LAMP PANEL 5 - FUEL LEVEL GAUGE AND HOURMETER 6 - SWITCH PANEL 7 - HORN SWITCH 8 - IGNITION SWITCH 9 - KEY-OPERATED BATTERY DISCONNECTING DEVICE 10 - FUSE BOX 11 - ROOF LIGHT...
  • Page 62 1 - D ’ RIVER S SEAT FOR OPTIMAL COMFORT, THIS SEAT CAN BE ADJUSTED IN DIFFERENT WAYS. LONGITUDINAL ADJUSTMENT - Pull the locking lever 1 upwards. - Slide the seat to the required position. - Release the lever and ensure it returns to the lock position. SEAT SUSPENSION ADJUSTMENT - Pull and lift up the locking lever 2 so as to place it into one of these five positions.
  • Page 63 4 - S IGNAL LAMP PANEL A B C D E When activating the electrical system of the lift truck, all the lamps and the panel's buzzer must light to indicate their good working order. If one of the lamps or the buzzer does not function, carry out the necessary repairs. A - Red engine oil pressure lamp.
  • Page 64 5 - F UEL LEVEL GAUGE AND HOURMETER A - FUEL LEVEL GAUGE B - HOURMETER It shows the number of hours the lift truck has run. 6 - S WITCH PANEL ASSEMBLY and 2 ASSEMBLY B C D E A - Parking brake switch.
  • Page 65 8 - I GNITION SWITCH The key switch has five positions : P - Ignition off, parking position. O - Ignition switched off and engine stopped. I - Ignition on. II - Heating. III - The engine starts, return to position I as soon as the key is released. 9 - K OPERATED BATTERY DISCONNECTING DEVICE Enables the battery to be rapidly cut off from the electric circuit in the event of a short circuit or a fire.
  • Page 66 13 - A CCELERATOR PEDAL 14 - P E D A L O F T R A N S M I S S I O N C U T O F F A N D O F SERVICE BRAKES This pedal operates in two steps : - First, the pedal acts upon an electric switch which puts the transmission into neutral so as to slow down the lift truck.
  • Page 67 17 - C AB HEATER CONTROL Allows the temperature inside the cab to be adjusted. A - With the valve closed, the blower delivers fresh air. B - With the valve opened completely, the blower delivers warm air. The intermediate positions allow the temperature inside the cab to be adjusted.
  • Page 68 25 - T OWING PIN Located at the back of the truck, this pin makes it possible to couple a trailer. The capacity is limited for each lift truck by the Permissible Total Moveable Weight (P. T. M. W.), the drawbar pull and the maximum vertical drawbar pull on the towing pin.
  • Page 69 2 - 41...

  • Page 70: Description And Operation Of Electric And Hydraulic Options

    DESCRIPTION AND OPERATION OF ELECTRIC AND HYDRAULIC OPTIONS ESCRIPTION 1 - FLASHING LIGHT 2 - LIGHT SWITCH, HORN AND INDICATOR SWITCH 3 - FRONT LIGHTS AND INDICATORS 4 - REAR LIGHTS AND INDICATORS (OVERHEAD GUARD MODEL) 5 - REAR LIGHTS AND INDICATORS (CABIN MODEL) 6 - REVERSE LIGHTS 7 - PUNCH STOP BUTTON 8 - ADAPTATION 4TH SINGLE-ACTING OR DOUBLE-ACTING DISTRIBUTOR ELEMENT...
  • Page 71 3 - F RONT LIGHTS AND INDICATORS A - Left front indicator. B - Left front dipped headlight and main beam. C - Left front sidelight. D - Right front dipped headlight and main beam. E - Right front sidelight. F - Right front indicator.
  • Page 72 7 - P UNCH STOP BUTTON This button enables all lift truck movements to be switched off by stopping the I.C. engine. - Press the button 1 so as to stop the I.C. engine. - Turn the button to the right so as to reset it. Immobilize the lift truck before using the punch stop.
  • Page 73 11 - A " " D A P TAT I O N I N C H I N G H Y D R A U L I C TRANSMISSION CUT This pedal operates in two steps : - First, the pedal acts upon a hydraulic valve which progressively cuts off the hydrostatic transmission so as to carry out a slow approach with all the I.C.
  • Page 74 2 - 46...

  • Page 75: Maintenance

    3 - MAINTENANCE 3 - MAINTENANCE 3 - 1...
  • Page 76 3 - 2...

  • Page 77: Filters Cartridges And Belts

    FILTERS CARTRIDGES AND BELTS DESIGNATION PART NUMBER CLEAN CHANGE 1 - Engine oil filter 211 384 400 H 2 - Dry air filter cartridge (*) 177 129 50 H 400 H 3 - Safety dry air filter cartridge (*) 177 178 800 H 4 - Dry air filter cartridge (**) 227 959...

  • Page 78: Lubricants And Fuel

    LUBRICANTS AND FUEL ORGANS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING REFERENCE I.C. ENGINE 5 L. Oil MANITOU 5 L. 581 847 Engine PLUS SAE 15W / 40 25 L. 581 842 55 L. 581 843 209 L. 581 844 FRONT WHEEL REDUCERS 1,1 L.
  • Page 79 3 - 5...

  • Page 80: Servicing Schedule

    SERVICING SCHEDULE FTER THE FIRST WORKING HOURS SERVICE D1 - Drain and change the engine oil. 3 - 18 D2 - Change the engine oil filter. 3 - 18 D4 - Change the fuel filter cartridge. 3 - 19 D5 - Change the hydraulic return oil filter cartridge. 3 - 19 D6 - Change the oil tank breather.
  • Page 81 E - E VERY WORKING HOURS SERVICE To be carried out once a year if the lift truck has not reached the 800 hours service in the year. E1 - Drain and change the hydraulic oil. 3 - 22 E2 - Clean the suction strainer of the hydraulic oil tank. 3 - 22 E3 - Change the hydrostatic transmission oil filter cartridge.
  • Page 82 H - O CCASIONAL MAINTENANCE H1 - Bleed the fuel system. 3 - 28 H2 - Change a wheel. 3 - 28 H3 - Tow the lift truck. 3 - 29 H4 - Sling the lift truck. 3 - 30 H5 - Transport the lift truck on a flat semitrailer.
  • Page 83 3 - 9...

  • Page 84: A - Every Day Or Every 10 Working Hours Service

    A - EVERY DAY OR EVERY 10 WORKING HOURS SERVICE A1 - C HECK THE ENGINE OIL LEVEL A1/1 Place the truck on level ground with the engine stopped, and let the oil drain into the sump. - Lift up the overhead guard or the cabin (See chapter : INSTRUMENTS AND CONTROLS in paragraph : 2 - DESCRIPTION).

  • Page 85: A3 - Check The Fuel Level

    A2/3 A3 - C HECK THE FUEL LEVEL Keep the fuel tank full, to reduce as much as possible any condensation due to the atmospheric conditions. - Remove cap 1 (Fig. A3). - Fill the fuel tank with clean fuel (See chapter : LUBRICANTS AND FUEL in paragraph : 3 - MAINTENANCE), filtered through a strainer or a clean, lint free cloth, through filler port 2 (Fig.

  • Page 86: B - Every 50 Working Hours Service

    B - EVERY 50 WORKING HOURS SERVICE B1 - C LEAN THE DRY AIR FILTER CARTRIDGE In case of use in heavily dust laden atmosphere, reducing this periodicity and see chapter : FILTERS CARTRIDGES AND BELTS in paragraph : 3 - MAINTENANCE.

  • Page 87: B2 - Check The Hydraulic Oil Level

    B2 - C HECK THE HYDRAULIC OIL LEVEL Place the lift truck on level ground with the I.C. engine stopped and the mast lowered as far as possible. - Lift up the overhead guard or the cabin (See chapter : INSTRUMENTS AND CONTROLS in paragraph : 2 - DESCRIPTION).

  • Page 88: B5 - Check The Battery Electrolyte Level

    B5 - C HECK THE BATTERY ELECTROLYTE LEVEL Check the electrolyte level in each cell of the battery. If the truck is working in a high temperature environment, check the level more frequently than every 50 working hours service. - Lift up the overhead guard or the cabin (See chapter : INSTRUMENTS AND CONTROLS in paragraph : 2 - DESCRIPTION).

  • Page 89: B8 - Greasing With Wieland Rings

    - Then block the lock nut 2 (Fig. B7) and the nut 3 (Fig. B7). B8/1 - Retighten the nut 1 (Fig. B7). These checks are important for the good working operation of the mast. In case of technical faults, consult your dealer. B8 - G REASING WITH WIELAND RINGS Clean and lubricate the following points with grease (See chapter :...
  • Page 90 B9/4 B9/5 3 - 16...

  • Page 91: C - Every 200 Working Hours Service

    C - EVERY 200 WORKING HOURS SERVICE C1 - C HECK AND ADJUST THE TENSION OF THE BELT ALTERNATOR CRANKSHAFT - Lift up the overhead guard or the cabin (See chapter : INSTRUMENTS AND CONTROLS in paragraph : 2 - DESCRIPTION). - Check the belt for wear and cracks and change it if necessary.

  • Page 92: D - Every 400 Working Hours Service

    D - EVERY 400 WORKING HOURS SERVICE D1 - D RAIN AND CHANGE THE ENGINE OIL D1/1 D2 - C HANGE THE ENGINE OIL FILTER Place the truck on level ground, let the engine run at idle for a few minutes, then stop the engine.

  • Page 93: D3 - Change The Dry Air Filter Cartridge

    D3 - C HANGE THE DRY AIR FILTER CARTRIDGE The air used to burn the fuel is purified by a dry air filter. It is therefore very important that the lift truck should never be used with the cartridge removed or damaged.
  • Page 94 D5 - C HANGE THE HYDRAULIC RETURN OIL FILTER CARTRIDGE D6 - C HANGE THE OIL TANK BREATHER Thoroughly clean the outside of the filter and its surroundings before any intervention in order to prevent any risk of polluting the hydraulic circuit. - Lift up the overhead guard or the cabin (See chapter : INSTRUMENTS AND CONTROLS in paragraph : 2 - DESCRIPTION).
  • Page 95 D8 - C H E C K C L E A N A N D L U B R I C AT E T H E M A S T LIFTING CHAINS - Wipe the mast lifting chains 1 (Fig. D8) with a clean, lint-free cloth, then examine them closely so as to detect any signs of wear.
  • Page 96 E - EVERY 800 WORKING HOURS SERVICE E1 - D RAIN AND CHANGE THE HYDRAULIC OIL E1/1 E2 - C L E A N T H E S U C T I O N S T R A I N E R O F T H E HYDRAULIC OIL TANK E3 - C HANGE THE HYDROSTATIC TRANSMISSION OIL...
  • Page 97 - Examine the oil level on the dipstick 10 (Fig. E1/2), the oil level should be equidistant between the lower and the upper marks. - Check for any possible leak at the drain plug. - Refit the cover 2 (Fig. E1/2). It may be necessary to bleed the system at the inlet of the pumps, if any air bubbles have formed during the draining;...
  • Page 98 LIQUID FILLING E4/4 FOR MACHINES WITH CABS OR FROM N° 139 125 - Reassemble the lower hose 1 (Fig. E4/1). - Retighten the drain plug 2 (Fig. E4/2) (tightening torque 8 to 12 N.m). - Slowly fill the circuit with the cooling liquid (see chapter : LUBRICANTS AND FUEL in the section : 3 - MAINTENANCE) through the filler port 6 (Fig.
  • Page 99 E5 - D RAIN AND CLEAN THE FUEL TANK E5/1 While carrying out these operations, do not smoke or work near a flame. Place the truck on level ground with the engine stopped. - Check visually and by touching the parts susceptible of having leaks in the fuel circuit and in the tank.
  • Page 100 F - EVERY 2400 WORKING HOURS SERVICE F1 - D R A I N A N D C H A N G E T H E F R O N T W H E E L REDUCER OIL This operation should be carried out once a year if the lift truck has not reached 2400 hours service within the year.
  • Page 101 3 - 27 3 - 27...
  • Page 102 - Lift the rear of the truck and place wedges (Approximately 260 mm) under the axle on the side of the wheel to be changed (Fig. H2/1). For this operation, we recommend you to use the hydraulic jack MANITOU part number 505 507.
  • Page 103 - Completely untighten the wheel nuts and remove them. H2/2 - Release the wheel by reciprocating movements and roll it on the side. - Slide the new wheel onto the hub. - Manually screw the nuts, if necessary lubricate them. - Remove the wedges under the axle and lower the lift truck with the help of the jack.
  • Page 104 H4/2 H4/3 H4/1 A = 921 mm B = 879 mm (MSI 20 D + BUGGIE) A = 999 mm B = 801 mm (MSI 25 D + BUGGIE) A = 1084 mm B = 716 mm (MSI 30 D + BUGGIE)
  • Page 105 H5 - T R A N S P O R T T H E L I F T T R U C K O N A F L AT H5/1 SEMITRAILER Ensure that the safety instructions connected to the platform are respected before the loading of the lift truck and that the driver of the means of trans- port is informed about the dimensions and the weight of the lift truck (See chapter : CHARACTERISTICS in paragraph : 2 - DESCRIPTION).
  • Page 106 H6 - L IFT THE OVERHEAD GUARD OR THE CABIN IN H6/1 CASE OF ELECTRIC FAILURE - Bring a floating battery of the same type as the one used for the lift truck and battery cables. - Unlock the overhead guard or the cabin with the lever 1 (Fig. H6/1) into position A.
  • Page 107 H7 - L IFT THE OVERHEAD GUARD OR THE CABIN IN H7/1 THE EVENT OF AN HYDRAULIC FAILURE IN THE LIFTING SYSTEM - Tilt the mast backwards to the maximum. - Unlock the overhead guard or the cabin with the lever 1 (Fig. H7/1) into position A.
  • Page 108 H8 - L IFT THE OVERHEAD GUARD OR THE CABIN IN H8/1 THE EVENT OF A MECHANICAL FAILURE IN THE LIFTING SYSTEM P R O C E D U R E I N T H E E V E N T O F A N U N L O C K I N G C A B L E BREAKAGE - Unlock the overhead guard or the cabin with the lever 1 (Fig.
  • Page 109 4 - ADAPTABLE 4 - ADAPTABLE ATTACHMENTS ATTACHMENTS IN OPTION ON IN OPTION ON THE RANGE THE RANGE 4 - 1...
  • Page 110 4 - 2...

  • Page 111: Introduction

    INTRODUCTION A wide range of attachments studied and perfectly adapted to your lift truck is available and guaranteed by the manufacturer. - The attachments are delivered with a load chart concerning your lift truck. The operator's manual and the load chart should be kept in the places provided in the lift truck.

  • Page 112: Technical Specifications Of Attachments

    TECHNICAL SPECIFICATIONS OF ATTACHMENTS OAD BACK REST Reference : 556 005 (2T 2T5) Reference : 556 008 (3T) Width : 1260 mm Width : 1260 mm Weight : 38 Kg Weight : 39 Kg Reference : 555 323 (2T 2T5) Reference : 555 325 (3T) Width...
  • Page 113 SHIFT NORMALIZED CARRIAGE - TDL 55E-SS-A931 - 1260 - - TDL 60E-SS-B621 - 1260 - Référence : 556 251 * Référence : 556 254 * : 570 191 ** : 570 197 ** : 570 188 *** : 570 194 *** Nominal load capacity : 2500 Kg Nominal load capacity : 3000 Kg Side-shift...
  • Page 114 RAIN BUCKET - BA 1000 S2 25N - - BA 1000 S2 30N - Reference : 555 777 Reference : 555 780 Nominal load capacity: 1000 L / 1200 Kg Nominal load capacity: 1000 L / 1200 Kg Width : 2022 mm Width : 2022 mm Weight...
  • Page 115 ORMALIZED TILTING FORK CARRIAGE OUNTED ON T I) TILTABLE CARRIAGE - PFB 25 N TI 1260 - Reference : 570 513 Nominal load capacity : 2500 Kg Width : 1260 mm Weight : 87 Kg - PFB 25 N TI 1470 - Reference : 570 514 Nominal load capacity : 2500 Kg...
  • Page 116 SHIFT NORMALIZED CARRIAGE OUNTED ON TILTABLE T I) CARRIAGE - TDL 55E-SS-A931 - 1260 - Référence : 570 516 Nominal load capacity : 2500 Kg Side-shift : 2x100 mm Width : 1260 mm Weight : 85 Kg - TDL 55E-SS-A932 - 1470 - Référence : 570 517 Nominal load capacity : 2500 Kg...

This manual is also suitable for:

Msi 25 dMsi 30 dMsi 20 d buggieMsi 25 d buggieMsi 30 d buggie

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