Manitou MSI20 T 4ST3B Operator's Manual
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Manitou MSI20 T 4ST3B Operator's Manual

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44158 ANCENIS CEDEX - FRANCE
THIS OPERATOR'S MANUAL MUST BE KEPT IN THE LIFT TRUCK AND MUST BE READ AND UNDERSTOOD BY OPERATORS.
MANITOU BF
BP 10249
TEL: + 33 (0)2 40 09 10 11
YOUR DEALER
647448 EN (20/05/2015)
MSI20 T 4ST3B
MSI25 T 4ST3B
MSI30 T 4ST3B
MSI35 T 4ST3B
MH20-4 T BUGGIE 4ST3B
MH25-4 T BUGGIE 4ST3B
OPERATOR'S MANUAL

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Summary of Contents for Manitou MSI20 T 4ST3B

  • Page 1 BP 10249 44158 ANCENIS CEDEX - FRANCE TEL: + 33 (0)2 40 09 10 11 YOUR DEALER 647448 EN (20/05/2015) MSI20 T 4ST3B MSI25 T 4ST3B MSI30 T 4ST3B MSI35 T 4ST3B MH20-4 T BUGGIE 4ST3B MH25-4 T BUGGIE 4ST3B OPERATOR’S MANUAL...
  • Page 3 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE 16/10/2014 1st DATE OF ISSUE 20/05/2015 UPDATED: series launch THE TEXTS AND ILLUSTRATIONS IN THIS DOCUMENT MUST NOT BE REPRODUCED EITHER WHOLLY OR IN PART.

  • Page 5: Operating And Safety Instructions

    1 - O P E R A T I N G A N D S A F E T Y INSTRUCTIONS 1 - 1...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS 1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE LIFT TRUCK A - THE TRUCK'S SUITABILITY FOR THE JOB ..........4 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS .
  • Page 7 IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION PREPARING THE LIFT TRUCK PROTECTING THE ENGINE PROTECTING THE LIFT TRUCK BRINGING THE LIFT TRUCK BACK INTO SERVICE LIFT TRUCK DISPOSAL RECYCLING OF MATERIALS METALS..............18 PLASTICS.

  • Page 8: Instructions To The Company Manager

    A - THE TRUCK'S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC test coefficient of 1.33 and a DYNAMIC test coefficient of 1, as specified in harmonized norm EN 1726-1 for mast trucks.

  • Page 9: C - Modification Of The Lift Truck

    - The following are some tips for minimizing these vibration doses: Select the most suitable lift truck and attachment for the intended use. Adapt the seat adjustment to the operator's weight (according to lift truck model) and maintain it in good condition, as well as the cab suspension.

  • Page 10: Instructions For The Operator

    Failure to respect the safety and operating instructions, or instructions for repairing or servicing your lift truck, may lead to serious, even fatal accident. In order to reduce or avoid any danger with a MANITOU-approved attachment, follow the instructions of paragraph: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: INTRODUCTION.

  • Page 11: Operating Instructions Unladen And Laden

    OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Make sure the lights, indicators and windscreen wipers are working properly. - Make sure the rear view mirrors are in good condition, clean and properly adjusted.

  • Page 12: D - Visibility

    - Never stack loads on uneven ground, they may tip over. - The load or the attachment must not be left just above a structure for long periods at a time because of the descending mast. In such a case, a constant watch must be kept and the height of the forks or the attachment readjusted if necessary. - When working near aerial lines, ensure that the safety distance is sufficient between the working area of the lift truck and the aerial line.

  • Page 13: F - Driving The Lift Truck

    F - DRIVING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT Operators' attention is drawn to the risks involved in using the lift truck, in particular: - Risk of losing control. - Risk of losing lateral and frontal stability of the lift truck. The operator must remain in control of the lift truck.

  • Page 14: G - Stopping The Lift Truck

    G - STOPPING THE LIFT TRUCK SAFETY INSTRUCTIONS - Never leave the ignition key in the lift truck during the operator's absence. - When the lift truck is stationary, or if the operator has to leave his cab (even for a moment), place the forks or attachment on the ground, apply the parking brake and place the forward/reverse selector in neutral.

  • Page 15: Instructions For Handling A Load

    INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE).

  • Page 16: D - Picking Up A Load On The Ground

    D - PICKING UP A LOAD ON THE GROUND - Approach the lift truck perpendicular to the load, with the forks in a horizontal position (fig. D1). - Adjust the spread and centering of the forks relative to the load to ensure its stability (fig.
  • Page 17 - Slightly lift the load (1) and incline the carriage (2) backwards to stabilize the load (fig. E3). - Tilt the load sufficiently backwards to ensure its stability. - Reverse the lift truck (1) very carefully and gently to free the load. Lower the mast (2) to bring the load into transport position (fig.

  • Page 18: Maintenance Instructions Of The Lift Truck

    MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jeweler and loose clothes. Tie and protect your hair, if necessary.

  • Page 19: Welding

    WELDING - Disconnect the battery before any welding operations on the lift truck. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid high tension current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tire.
  • Page 20 The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.
  • Page 21 BRINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit the intake hose. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Put the handbrake on and remove the axle stands.
  • Page 22 Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your lift truck to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made.
  • Page 23 2 - DESCRIPTION...
  • Page 25 TABLE OF CONTENTS « EC» DECLARATION OF CONFORMITY IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS MSI20 T 4ST3B MSI25 T 4ST3B CHARACTERISTICS MSI30 T 4ST3B MSI35 T 4ST3B 2-10 CHARACTERISTICS MH20-4 T BUGGIE 4ST3B MH25-4 T BUGGIE 4ST3B 2-12 CHARACTERISTICS OF MASTS WITH ROLLERS AND LOAD CHARTS...
  • Page 26 430, rue de l’Aubinière - BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Dossier technique, Technical file MANITOU BF - 430, rue de l’Aubinière BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Constructeur de la machine décrite ci-après,...
  • Page 27 bg : 1) удостоверение за « СЕ » съответствие (oригинална), 2) Фирмата, 3) Адрес, 4) Техническо досие, 5) Фабрикант на описаната по-долу машина, 6) Обявява, че тази машина, 7) Отговаря на следните директиви и на тяхното съответствие национално право, 8) За машините към допълнение IV, 9)Номер на удостоверението, 10) Наименувана фирма, 15) хармонизирани...
  • Page 28 NOTE: For the owner’s convenience, it is recommended that a note of these numbers is made in the spaces provided, at the time of the delivery of the lift truck. LIFT TRUCK MANUFACTURER’S PLATE (FIG. A) - Model - Series MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE MODELLO SERIE SERIE...
  • Page 29 - Year of manufacture MAST (FIG. I) - Mast identification Nr ATTACHMENT MANUFACTURER’S PLATE (FIG. J) - Model - Serial Nr - Year of manufacture MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE N dans la série Année fabrication Masse à vide...
  • Page 30 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MANITOU Model type MSI20 T 4ST3B MSI25 T 4ST3B Propulsion: battery, diesel, petrol, LPG, mains Diesel Diesel Type of operation: manual, pedestrian, standing, seated...
  • Page 31 Speed of travel laden km/h Speed of travel unladen 5.1.1 km/h Speed of rise laden Speed of rise unladen 5.2.1 Speed of lowering laden Speed of lowering unladen 5.3.1 Nominal towing power laden 2280 2280 Nominal towing power unladen 1370 1370 5.5.1 Slope laden...
  • Page 32 MSI30 T 4ST3B MSI35 T 4ST3B NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MANITOU Model type MSI30 T 4ST3B MSI35 T 4ST3B Propulsion: battery, diesel, petrol, LPG, mains...
  • Page 33 Speed of travel laden km/h Speed of travel unladen 5.1.1 km/h Speed of rise laden Speed of rise unladen 5.2.1 Speed of lowering laden Speed of lowering unladen 5.3.1 Nominal towing power laden 2460 2640 Nominal towing power unladen 1260 1560 5.5.1 Slope laden...
  • Page 34 CHARACTERISTICS MH20-4 T BUGGIE 4ST3B MH25-4 T BUGGIE 4ST3B NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MANITOU MH20-4 T MH25-4 T Model type BUGGIE 4ST3B BUGGIE 4ST3B Propulsion: battery, diesel, petrol, LPG, mains...
  • Page 35 Speed of travel laden km/h Speed of travel unladen 5.1.1 km/h Speed of rise laden Speed of rise unladen 5.2.1 Speed of lowering laden Speed of lowering unladen 5.3.1 Nominal towing power laden 3550 2280 Nominal towing power unladen 2190 1370 5.5.1 Slope laden...
  • Page 36 CHARACTERISTICS OF MASTS WITH ROLLERS AND LOAD CHARTS MSI20 T 4ST3B - MSI25 T 4ST3B NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. VALUES ON FORKS VALUES WITH TDL Capacity at...
  • Page 37 α° β° CAPACITE NOMINALE CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY RATED CAPACITY NENNKAPAZITÄT 2000 NENNKAPAZITÄT 2500 CAPACIDAD NOMINAL CAPACIDAD NOMINAL CAPACITÀ NOMINALE CAPACITÀ NOMINALE ACTUAL CAPACITIES CAPACITES EFFECTIVES CAPACITES EFFECTIVES ACTUAL CAPACITIES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT SUIVANT NORME EN 1726-1 (ISO 1074) EFFEKTIVE KAPAZITÄT SUIVANT NORME EN 1726-1 (ISO 1074) (according to standard EN 1726-1)
  • Page 38 CHARACTERISTICS OF MASTS WITH ROLLERS AND LOAD CHARTS MSI30 T 4ST3B - MSI35 T 4ST3B NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. VALUES ON FORKS VALUES WITH TDL Capacity at Capacity at MSI30 T LIFTING...
  • Page 39 α° β° CAPACITE NOMINALE CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY RATED CAPACITY NENNKAPAZITÄT 3000 NENNKAPAZITÄT 3500 CAPACIDAD NOMINAL CAPACIDAD NOMINAL CAPACITÀ NOMINALE CAPACITÀ NOMINALE ACTUAL CAPACITIES CAPACITES EFFECTIVES CAPACITES EFFECTIVES ACTUAL CAPACITIES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT EFFEKTIVE KAPAZITÄT SUIVANT NORME EN 1726-1 (ISO 1074) SUIVANT NORME EN 1726-1 (ISO 1074) (according to standard EN 1726-1) CAPACIDAD EFECTIVA...
  • Page 40 CHARACTERISTICS OF MASTS WITH ROLLERS AND LOAD CHARTS MH20-4 T BUGGIE 4ST3B - MH25-4 T BUGGIE 4ST3B NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. VALUES ON FORKS VALUES WITH TDL Capacity at Capacity at MH20-4...
  • Page 41 α° β° ROUGH TERRAIN (1) INDUSTRIAL FLOOR (2) CAPACITE NOMINALE CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY RATED CAPACITY NENNKAPAZITÄT 2000 2000 NENNKAPAZITÄT CAPACIDAD NOMINAL CAPACIDAD NOMINAL CAPACITÀ NOMINALE CAPACITÀ NOMINALE ACTUAL CAPACITIES CAPACITES EFFECTIVES CAPACITES EFFECTIVES ACTUAL CAPACITIES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT SUIVANT NORME EN 1726-1 (ANNEXE H) (according to standard EN 1726-1)
  • Page 42 FRONT AND REAR TIRES PRESSURE (bar) FRONT TYRE LOAD (kg) PRESSURE 10,5R20 14PR MPT80 134G Front unladen TUBELESS Front laden 2450 2850 3400 3700 2550 2900 CONTINENTAL PRESSURE Solid Solid Solid Solid 8,25X20 Front unladen CSE-R SC20S Front laden 2450 2850 3400 3700...
  • Page 43 PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE PRESSURE LOAD (kg/cm2) (cm2) (bar) (kg) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 2450 2550 10,5R20 14PR MPT80 134G 2850 TUBELESS 2900 3400 5,40 3700 3,27 3,37 3,56 8,25X20 Solid 2450 6,51...
  • Page 44 PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE PRESSURE LOAD (kg/cm2) (cm2) (bar) (kg) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 275/70R22,5 GOODYEAR RHS 148/145M 2450 TUBELESS 2850 3400 3700 2450 280/80R20 2550 XMCL TUBELESS 2850 2900 3,21 1050 3,25...
  • Page 45 2-23...
  • Page 46 INSTRUMENTS AND CONTROLS 2-24...
  • Page 47 DESCRIPTION 1 - DRIVER'S SEAT 2 - SAFETY BELT 3 - CONTROL AND SIGNAL LIGHTS PANEL 4 - SWITCHES 5 - HORN SWITCH 6 - FRONT AND REAR WINDSCREEN WIPER SWITCH 7 - IGNITION SWITCH 8 - BATTERY CUT-OFF 9 - ACCELERATOR PEDAL 10 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF 11 - FUSES AND RELAYS IN THE CAB 12 - FUSES AND RELAYS UNDER THE CAB...
  • Page 48 1 - DRIVER’S SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. LONGITUDINAL ADJUSTMENT - Pull the locking lever 1 upwards. - Slide the seat to the required position. - Release the lever and ensure it returns to the lock position. SEAT SUSPÒENSION ADJUSTMENT - Pull and lift up the locking lever 2 so as to place it into one of these five positions.
  • Page 49 3 - CONTROL AND SIGNAL LIGHTS PANEL A permanently lit or flashing warning lamp, with the engine running, is the sign of an operating fault. The lighting of some lamps may be accompanied by an audible signal. Do not ignore this warning, consult your dealer without delay. If one of the warning lamps comes on while the lift truck is in motion, stop the lift truck under the safest possible conditions.
  • Page 50 AIR FILTER CLOGGING INDICATOR LAMP The light comes on when the air filter cartridge is clogged up. When this light remains continuously lit the cartridge needs changing. Stop the lift truck and carry out the necessary repairs (see: 3 - MAINTENANCE: SERVICING SCHEDULE). CUT-OFF ENGINE INDICATOR LAMP If the lamp comes on when the lift truck is running, stop the I.C.
  • Page 51 4 - SWITCHES MSI20 T 4ST3B MSI30 T 4ST3B MH20-4 T BUGGIE 4ST3B MSI25 T 4ST3B MSI35 T 4ST3B MH25-4 T BUGGIE 4ST3B NOTE: The location of the switches may vary depending on the options. A - PARKING BRAKE To connect the parking brake, lower the button 1 and press the bottom of the switch.
  • Page 52 Enables the battery to be rapidly cut off from the electric circuit in the event of a short circuit or a fire. 9 - ACCELERATOR PEDAL 10 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF MSI20 T 4ST3B MSI30 T 4ST3B MSI25 T 4ST3B...
  • Page 53 11 - FUSES AND RELAYS IN THE CAB Replace a used fuse with a new fuse of the same quality and capacity. Never reuse a repaired fuse. - Remove the access panel 1 to access the fuses and relays. F1 - Control panel (+BAT) (3A). F2 - OBD diagnostic plug (+BAT) (5A).
  • Page 54 12 - FUSES AND RELAYS UNDER THE CAB F41 F42 Remove cover 1 in order to gain access to the fuses and relays. Replace a used fuse with a new fuse of the same quality and capacity. Never reuse a repaired fuse. F37 - ECU Control Power supply relay (20A).
  • Page 55 13 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION When operating this control, the lift truck should be traveling at slow speed and not accelerating. FORWARD: Lift slightly and push the lever forwards (position A). REVERSE: Lift slightly and pull the lever backwards (position B). NEUTRAL: To start the lift truck, the lever must be in neutral (position C).
  • Page 56 18 - LEVEL INDICATOR Enables the operator to check that the lift truck is in the horizontal position. 19 - OVERHEAD GUARD LIFTING Make sure that the mast is tilted forwards to a maximum and the engine is stopped before lifting the overhead guard.
  • Page 57 19 - CAB LIFTING (OPTION) Ensure that the mast is tilted forwards to a maximum, that the engine is stopped and that the two doors are shut before lifting the cab. N°234878 UNLOCKING THE CAB - Half-open the right door of the cab. - Keep the ignition on in the lift truck.
  • Page 58 20 - ROOF LIGHT (OPTION) 21 - HEATING VENTS (OPTION) 22 - HEATER CONTROL (OPTION) Allows the temperature inside the cab to be adjusted. A - With the valve closed, the fan delivers fresh air. B - With the valve opened completely, the fan delivers warm air. The intermediate positions allow the temperature to be adjusted.
  • Page 59 TOWING PIN AND HOOK Located at the rear of the lift truck, this device is used to attach a trailer. Its capacity is limited for each lift truck by the authorised gross vehicle weight, tractive effort and maximum vertical force on the coupling point. This information is given on the manufacturer’s plate fixed to each lift truck (see : 2 - DESCRIPTION : IDENTIFICATION OF THE LIFT TRUCK).
  • Page 60 2-38...
  • Page 61 DESCRIPTION AND USE OF OPTIONS 1 - REVOLVING LIGHT The revolving light is dismountable to make it possible, for example, to reduce the bulkiness of the lift truck or to avoid being stolen. - Loosen nut 1 and remove the revolving light. - Protect mounting 2 with cap 3.
  • Page 62 5 - REAR LIGHTS (CAB MODEL) A - Left rear indicator. B - Left tail light. C - Left rear stoplight. D - Right rear stoplight. E - Right tail light. F - Right rear indicator. 6 - REAR REVERSE LIGHT 7 - REVERSE BUZZER ALARM 8 - EMERGENCY STOP BUTTON - I n the event of danger, it lets you stop the I.C.
  • Page 63 9 - FINTRONIC ANTI-START SYSTEM OPERATION - Switch on the lift truck and set the black key A next to the antenna B (maximum 80 mm). - Wait a few seconds for red led C to go out before starting the lift truck. NOTE: You can restart the lift truck within 20 seconds of stopping it: after this time, the anti-start system reacts and LED C flashes red.
  • Page 64 - The lever C forwards or backwards. ADDITIONAL ATTACHMENT - Lever D forwards or backwards. 14 - INCHING HYDRAULIC TRANSMISSION CUT-OFF ADAPTATION MSI20 T 4ST3B MSI25 T 4ST3B MSI30 T 4ST3B MSI35 T 4ST3B This pedal operates in two steps: - First, the pedal acts upon a hydraulic valve which progressively cuts off the hydrostatic transmission so as to carry out a slow approach with full engine power.
  • Page 65 3 - MAINTENANCE...
  • Page 67 TABLE OF CONTENTS MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT FILTERS CARTRIDGES AND BELTS LUBRICANTS AND FUEL SERVICING SCHEDULE A - DAILY OR EVERY 10 HOURS SERVICE 3-10 B - EVERY 50 HOURS SERVICE 3-12 C - EVERY 250 HOURS SERVICE...

  • Page 68: Manitou Original Spare Parts And Equipment

    - Improvements due to experience feedback. - Operator training. - Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.

  • Page 69: Filters Cartridges And Belts

    FILTERS CARTRIDGES AND BELTS I.C. ENGINE I.C. ENGINE OIL FILTER ALTERNATOR BELT Part number: 749613 Part number: 794941 Change: 500 H Change: 500 H DRY AIR FILTER CARTRIDGE CYCLONIC PRE-FILTER (OPTION) Part number: 227959 Part number: 588330 Clean: 50 H* Clean: 10 H Change: 500 H* SAFETY DRY AIR FILTER CARTRIDGE...

  • Page 70: Lubricants And Fuel

    USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 71 5 L. 486424 CAB (OPTION) ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER 400 g 161589 1 kg 720683 MANITOU Grease CAB DOOR 5 kg 554974 BLUE multi-purpose 20 kg 499233 50 kg 489670 1 L. 490402 WINDSCREEN WASHER TANK Windscreen washer fluid 5 L.

  • Page 72: Servicing Schedule

    SERVICING SCHEDULE (1): MANDATORY 500 HOUR OR 6 MONTH SERVICE. This service must be carried out after approximately the first 500 hours of operation or within the 6 months following the start-up of the machine (whichever occurs first). (2): The engine oil and engine oil filter must be replaced after the first 50 hours of operation and every 500 hours of operation thereafter. (3): Contact your dealer.
  • Page 73 Condition of wiring harness and cables Lights and signals (OPTION) Warning indicators Battery failure 3-30 Front headlights (OPTION) 3-30 REAR AXLE MSI20 T 4ST3B MSI25 T 4ST3B MSI30 T 4ST3B MSI35 T 4ST3B Swivel pins 3-15 Steering connecting rod 3-15...

  • Page 74: A - Daily Or Every 10 Hours Service

    A - DAILY OR EVERY 10 HOURS SERVICE A1 - I.C. ENGINE OIL LEVEL A1/1 CHECK Place the lift truck on level ground with the I.C. engine stopped, and let the oil drain into the sump. - Lift up the overhead guard or the cab (see : 2 - DESCRIPTION : INSTRUMENTS AND CONTROLS). - Remove the dipstick 1 (fig.
  • Page 75 A3 - FUEL LEVEL CHECK Keep the fuel tank full, to reduce as much as possible any condensation due to the atmospheric conditions. - Remove cap 1 (fig. A3). - Fill the fuel tank with clean fuel (see : 3 - MAINTENANCE : LUBRICANTS AND FUEL), filtered through a strainer or a clean, lint free cloth, through filler port 2 (fig.

  • Page 76: B - Every 50 Hours Service

    Never clean the cartridge by tapping it against a hard surface. Your eyes must be protected during this intervention. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU reference : 479292).
  • Page 77 B5 - TYRES PRESSURE AND WHEEL NUTS TORQUE CHECK - Check the condition of the tyres, to detect cuts, protuberances, wear, etc. - Check the torque load of the wheel nuts. Non-compliance with this instruction can cause damage and rupture to the wheel bolts and distortion to the wheels.
  • Page 78 B8 - HYDRAULIC OIL LEVEL B8/1 CHECK Place the lift truck on level ground with the I.C. engine stopped, the mast tilted backwards and lowered as far as possible. - Refer to gauge 1 (fig. B8/1). - The oil level is correct when it is at the level of the red point. - If necessary, add oil (see : 3 - MAINTENANCE : LUBRICANTS AND FUEL).
  • Page 79 B11 - REAR AXLE GREASE MSI20 T 4ST3B B11/1 MSI25 T 4ST3B MSI30 T 4ST3B MSI35 T 4ST3B - Clean and lubricate the following points with grease (see : 3 - MAINTENANCE : LUBRICANTS AND FUEL) and remove the surplus of grease.

  • Page 80: C - Every 250 Hours Service

    C - EVERY 250 HOURS SERVICE Carry out the operations described previously as well as the following operations. C1 - ALTERNATOR/FAN/CRANKSHAFT BELT TENSION C1/1 CHECK - ADJUST - Lift up the overhead guard or the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Check the belt for signs of wear and cracks and change if necessary (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
  • Page 81 3-17...

  • Page 82: D - Every 500 Hours Service Or Every Year

    Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then stop the I.C. engine. USE THE RECOMMENDED LUBRICANTS: MANITOU Oil EVOLOGY "API CJ4 / 10W40" Discard the waste oil in an ecological manner.
  • Page 83 D3 - DRY AIR FILTER CARTRIDGE CHANGE In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS. Also, the checking and cleaning periodicity of the cartridge must be reduced (up to 250 hours in a heavily laden dust atmosphere and with pre-filtration).
  • Page 84 DD6 - ALTERNATOR/FAN/CRANKSHAFT BELT CHANGE - Lift up the overhead guard or the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Untighten screws 1 (fig. D6) by two to three thread turns. - Swivel the alternator assembly so as to pay up the belt 2 (fig. D6) and replace with a new one (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
  • Page 85 3-21...

  • Page 86: E - Every 1000 Hours Service Or Every Two Years

    E - EVERY 1000 HOURS SERVICE OR EVERY TWO YEARS Carry out the operations described previously as well as the following operations. E1 - FUEL TANK E1/1 CLEAN While carrying out these operations, do not smoke or work near a flame. Place the lift truck on level ground with the I.C.
  • Page 87 CLEANING THE STRAINER E3/2 - Disconnect the clogging indicator 3 (fig. E3/3). - Disconnect the hoses 4 (fig. E3/3) at the level of the hydraulic return oil filter 5 (fig. E3/3). - Unscrew the four screws 6 (fig. E3/3) and remove the complete filter 5 (fig. E3/3). - Unscrew the suction strainer at the bottom of the tank, clean it with the help of a compressed air jet, check its condition and change it, if necessary (see : 3 - MAINTENANCE : FILTERS CARTRIDGES AND BELTS).

  • Page 88: F - Every 1500 Hours Service Or Every Two Years

    F - EVERY 1500 HOURS SERVICE OR EVERY TWO YEARS Carry out the operations described previously as well as the following operations. F1 -ENGINE CRANKCASE VENTILATION FILTER F1/1 REPLACE - Open the engine bonnet. - Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system.
  • Page 89 3-25...

  • Page 90: G - Every 2000 Hours Of Serviceor Every Two Years

    G - EVERY 2000 HOURS OF SERVICEOR EVERY TWO YEARS Carry out the operations described previously as well as the following operations. G1 - COOLING LIQUID G1/1 DRAIN These operations are to be carried out if necessary or every two years at the beginning of winter.
  • Page 91 CHECK - Check the condition of the tyres, to detect cuts, protuberances, wear, etc. - Check the tightening torque of the wheel nuts with a torque wrench. MSI20 T 4ST3B MSI25 T 4ST3B MSI30 T 4ST3B MH20-4 T BUGGIE 4ST3B...

  • Page 92: H - Occasional Maintenance

    - Unlock the nuts of the wheel to be changed. REAR WHEEL For this operation, we advise you to use the hydraulic jack MANITOU Reference 505507. - Place the jack under the counterweight. It must be situated in the middle and under the flat H2/2 part of the counterweight (fig.
  • Page 93 - If necessary, raise the mast until it is approximately 50 cm above the overhead guard or the cab. - Unscrew the two screws 2 (fig. H3/2) on the roof and replace them with two MANITOU eyes 3 (fig. H3/3) Reference 72422.
  • Page 94 H4 - BATTERY FAILURE H4/1 REPLACE - Remove the access panel 1 to access the fuses and relays, after unscrewing the 2 wheels. - Remove relay K3 (fig. H4/1). - Bring a back-up battery of the same type as the one used for the lift truck, together with battery cables.
  • Page 95 H6 - LIFT TRUCK H6/1 TOWING MSI20 T 4ST3B MSI25 T 4ST3B MSI30 T 4ST3B MSI35 T 4ST3B If the lift truck is not on a horizontal ground, to fix so that it does not descend the slope. The lift truck must be towed at very slow speed (less than 5 kph) over the shortest possible distance (less than 100 m).
  • Page 96 G6 - LIFT TRUCK H6/1 TOWING MH20-4 T BUGGIE 4ST3B MH25-4 T BUGGIE 4ST3B If the lift truck is not on a horizontal ground, to fix so that it does not descend the slope. The lift truck must be towed very slowly (less than 5 km/h) and for as short a distance as possible (less than 100 m).
  • Page 97 H7 - LIFT TRUCK H7/1 SLING - Take into account the position of the lift truck gravity center for lifting (fig. H7/1). MSI20 T 4ST3B MSI25 T 4ST3B MSI30 T 4ST3B MSI35 T 4ST3B MH20-4 T BUGGIE 4ST3B MADE IN FRANCE MH25-4 T BUGGIE 4ST3B - Place the hooks in the fastening points provided (fig.
  • Page 98 H8 - LIFT TRUCK ON A PLATFORM H8/1 TRANSPORT Ensure that the safety instructions connected to the platform are respected before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck (see : 2 - DESCRIPTION : CHARACTERISTICS).
  • Page 99 H9 -"STATIONARY LIFT TRUCK" EXHAUST PARTICLE FILTER REGENERATE MANAGEMENT OF EXHAUST PARTICLE FILTER REGENERATION DASHBAORD INDICATOR LAMP SIGNALS ACTIONS + continuous ALARM. High soot level. Engine speed limited to 1400 rpm, only "stationary lift truck" regeneration must be performed . + continuous ALARM.
  • Page 100 3-36...
  • Page 101 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE...
  • Page 103 TABLE OF CONTENTS INTRODUCTION TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT SHIELDS 4-14...
  • Page 105 In this case, the movement cut-out must be switched on and the transverse attitude perfectly horizontal. Only attachments approved by MANITOU are to be used on our lift trucks (see : 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE : TECHNICAL SPECIFICATIONS OF ATTACHMENTS).
  • Page 106 *** : Triple mast with total free-acting lift **** : Triple mast without free-acting lift STANDARDISED SIDE-SHIFT CARRIAGE MSI20 T 4ST3B MSI25 T 4ST3B MH20-4 T BUGGIE 4ST3B MH25-4 T BUGGIE 4ST3B TDL 2T5 L 1260 FEM2 TDL 2T5 L 1470 FEM2...
  • Page 107 STANDARDISED FORK MSI20 T 4ST3B MSI25 T 4ST3B MH20-4 T BUGGIE 4ST3B MH25-4 T BUGGIE 4ST3B PART NUMBER 415689 415691 415692 Section 100 x 40 x 1100 mm 100 x 40 x 1200 mm 100 x 40 x 1500 mm...
  • Page 108 DIGGING BUCKET MSI20 T 4ST3B MSI25 T 4ST3B MH20-4 T BUGGIE 4ST3B MH25-4 T BUGGIE 4ST3B SP 500-25N A.D. FEM2 SP 500-25N L.A.D. FEM2 PART NUMBER 751440 751442 Rated capacity 540L 487L Width 1648 mm 2022 mm Weight 420 kg...
  • Page 109 GRAIN BUCKET MSI20 T 4ST3B MSI25 T 4ST3B MH20-4 T BUGGIE 4ST3B MH25-4 T BUGGIE 4ST3B BA 1000 25N FEM 2A BA 1500 25N FEM 2A BA 2000 25N FEM 2A PART NUMBER 751430 751431 751432 Rated capacity 1333L 1971L...
  • Page 110 NORMALIZED TILTING FORK CARRIAGE (ON TILTABLE CARRIAGE TI) MSI25 T 4ST3B MSI30 T 4ST3B MH20-4 T BUGGIE 4ST3B MH25-4 T BUGGIE 4ST3B PFB 25 N TI L 1260 PFB 25 N TI L 1470 PFB 25 N TI L 1580 PART NUMBER 570513 570514...
  • Page 111 STANDARDISED FORK (ON TILTABLE CARRIAGE TI) MSI20 T 4ST3B MSI25 T 4ST3B MSI30 T 4ST3B MH20-4 T BUGGIE 4ST3B MH25-4 T BUGGIE 4ST3B PART NUMBER 415689 415691 415692 Section 100 x 40 x 1100 mm 100 x 40 x 1200 mm...
  • Page 112 LOADING BUCKET (ON TILTABLE CARRIAGE TI) MSI25 T 4ST3B MSI30 T 4ST3B MH20-4 T BUGGIE 4ST3B MH25-4 T BUGGIE 4ST3B CBR 500 L1500 CBR 600 L1500 PART NUMBER 571991 570614 Rated capacity 496L 583L Width 1500 mm 1500 mm Weight 254 kg 274 kg BUILDING BUCKET (ON TILTABLE CARRIAGE TI)
  • Page 113 4-13...
  • Page 114 ATTACHMENT SHIELDS FORK PROTECTOR PART NUMBER 227801 BUCKET PROTECTOR NOTE: Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. PART NUMBER 206734 206732 206730 Width 1375 mm 1500 mm 1650 mm PART NUMBER 235854...

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Msi25 t 4st3bMsi30 t 4st3bMsi35 t 4st3bMh20-4 t buggie 4st3bMh25-4 t buggie 4st3b

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