Manitou MSI30 D Turbo 2-E3 Series Operator's Manual
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Manitou MSI30 D Turbo 2-E3 Series Operator's Manual

Manitou MSI30 D Turbo 2-E3 Series Operator's Manual

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MANITOU NORTH AMERICA, INC.
6401 IMPERIAL DRIVE
WACO, TX 76712-6803
For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Inc. Parts Dept. (800) 425-3727 or (254) 799-0232
Parts Dept. Fax (254) 867-6504 Email: parts.mna@manitou.com
MSI30 D Turbo
Series 2-E3
MH25-4 Turbo
Series 2-E3
OPERATOR'S MANUAL
THIS OPERATOR'S MANUAL MUST BE KEPT IN THE LIFT TRUCK AND MUST BE READ AND UNDERSTOOD BY OPERATORS.
647000AS
R11-10

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Summary of Contents for Manitou MSI30 D Turbo 2-E3 Series

  • Page 1 MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE WACO, TX 76712-6803 For Parts Orders contact your Manitou North America Dealer or call: Manitou North America, Inc. Parts Dept. (800) 425-3727 or (254) 799-0232 Parts Dept. Fax (254) 867-6504 Email: parts.mna@manitou.com MSI30 D Turbo...

  • Page 3: Table Of Contents

    - INTRODUCTION TO SAFETY - - ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS - - - - - - - - - - - I - SAFETY MESSAGES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - VII - SAFETY DECALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - VIII - TABLE OF CONTENTS - - OPERATING AND SAFETY INSTRUCTIONS - - - - - - - - - - - - - 1 - 3...

  • Page 5: Rough Terrain Forklift Truck

    ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS...
  • Page 6 Rough Terrain Forklift Safety Manual (part no. 422494) thoroughly and carefully before operating or servicing your forklift. Contact your dealer or Manitou North America, Inc. if you have any ques- tions concerning your forklift, its operation, service or parts. Keep both manuals in the literature box on the forklift available for reference.
  • Page 7 ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS (cont.) B.) GENERAL SAFETY PRACTICES (cont.) 7.) Where steering can be accomplished with either hand and the steering mechanism is of a type that prevents road reactions from causing the handwheel to spin (power steering or equivalent), steering knobs may be used. When used, steering knobs shall be of a type that can be engaged by the operator’s hand from the top and shall be within the periphery of the steering handwheel.
  • Page 8 ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS (cont.) C.) OPERATING SAFETY RULES AND PRACTICES (cont.) 19.) Do not use a rough terrain forklift truck for opening or closing railroad car doors. 20.) In areas classified as hazardous, use only rough terrain forklift trucks approved for use in those areas. 21.) Report all accidents involving personnel, building structures, and equipment to the supervisor or as directed.
  • Page 9 with extra caution. Stability and maneuverability may be adversely affected. ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS (cont.) C.) OPERATING SAFETY RULES AND PRACTICES (cont.) 46.) When attachments are used, extra care shall be taken in securing, manipulating, positioning, and trans- porting the load.
  • Page 10 ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS (cont.) D.) SUSPENDED LOADS A jib or truss boom should ONLY be used to lift and place loads when the machine is stationary and the frame is level. Transporting suspended loads must ALWAYS be done slowly and cautiously, with the boom and load as low as possible.
  • Page 11 Operator and crew members have been trained in the safe use and operation of the equipment, including how to avoid electrocution. During use, no part of the equipment, load line or load will be within the minimum clearance distance specified by OSHA [10 feet (3.0 m), and more for lines rated over 50 kV] of any energized power line, and any taglines used are non-conductive.
  • Page 12 All data provided in this manual is subject to production changes, addition of new models, and improved prod- uct designs. If a question arises regarding your forklift, please consult your dealer or K-D Manitou, Inc. for the latest information. When ordering service parts or requesting technical information, be prepared to quote the applicable Model/Serial Numbers.

  • Page 13: Safety Messages

    SAFETY MESSAGES NOTE THE SAFETY ALERT SYMBOL (SHOWN BELOW). IT IDENTIFIES POTENTIAL HAZARDS WHICH, IF NOT AVOIDED MAY RESULT IN INJURY OR DEATH! Also, observe the safety messages places throughout this manual; providing special instructions, telling you when to take precautions and to identify potential hazards.

  • Page 14: Safety Decals

    SAFETY DECALS The purpose of this chapter is to introduce you to the safety messages, decals, and nameplates found on your forklift truck. The decals are identified by name, part number, location, and a brief description. (The forklift model logos, and other misc. decals not shown, can be found in your forklift parts manual.) The decals illustrated may not be exactly the same as those installed on your forklift;...
  • Page 15 SAFETY DECALS Emergency and Parking Brake - 801010 Location: near the park brake lever. Identifies the Emergency/Parking Brake Lever. Alarm Must Sound - 496162 Location: on the dash, in direct view of the operator. The backup alarm must sound when the forklift is placed in reverse gear. No Riders - 420732 Location: on the cab entrance(s), and on or near wheel fenders and engine cover.
  • Page 16 SAFETY DECALS Use of Frame Leveling - 801013 (Boom equipped models). Location: to the right of the operator near the hydraulic control lever. Frame leveling notice; load must be lowered. Attachment and Boom Safety - 801009 (Boom equipped models). Location: on both sides of the boom nose.
  • Page 17 SAFETY DECALS Gear Shift Pattern - 33460 (4-speed transmission models). Location: near the gear shift lever. Identifies the gear shift pattern of the forklift transmission. Steering Mode - 184276 (4 wheel steer equipped models). Location: near the steering mode selection lever. Identifies the steering mode selection.
  • Page 18 SAFETY DECALS Hydraulic Oil - 234798 or 76573 Location: on the hydraulic tank or filler cap. Identifies the hydraulic reservoir (tank) or filler cap. Hydraulic Oil - 61024 Location: on the hydraulic tank. Identifies the hydraulic reservoir (tank). Anti-Freeze - 234799 Location: on the radiator, near the radiator filler cap.
  • Page 19 SAFETY DECALS Attachment Warning - 421016 (Boom equipped models). Location: on the boom coupler, near where the retaining shaft is installed. Reminder to operator; install attachment retaining shaft and safety pin before operations. Hook Here - 24653 Location: at points provided on the forklift, where straps or chains may be attached to secure the forklift to a trailer during transport.
  • Page 20 SAFETY DECALS Acid in Battery - 801014 Location: in or near the battery storage compartment. Addresses battery hazards. Jump Start Battery - 801015 Location: in or near the battery storage compartment. Jump start instructions. Attachment Plate - 425995 Location: on the optional removeable forklift attachment. Important manufacturer information about the attachment.
  • Page 21 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE...

  • Page 23: Operating And Safety Instructions

    1 - OPERATING AND SAFETY INSTRUCTIONS...
  • Page 25 TABLE OF CONTENTS INSTRUCTIONS TO THE COMPANY MANAGER 1 - 4 THE OPERATOR 1 - 4 THE LIFT TRUCK 1 - 4 A - THE LIFT TRUCK’S SUITABILITY FOR THE JOB 1 - 4 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS 1 - 4 C - MODIFICATION OF THE LIFT TRUCK 1 - 5...
  • Page 26 A - THE LIFT TRUCK’S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator’s manual, with a STATIC TEST COEFFICIENT OF 1.33 and a DYNAMIC TEST COEFFICIENT OF 1, as specified in harmonized norm EN 1726-1 for mast trucks.
  • Page 27 C - MODIFICATION OF THE LIFT TRUCK - For your safety and that of others, you must not change the structure and settings of the various components used in your lift truck (hydraulic pressure, calibrating limiters, I.C. engine speed, addition of extra equipment, addition of counterweight, unapproved attachments, alarm systems, etc.) yourself.
  • Page 28 INSTRUCTIONS FOR THE OPERATOR PREAMBLE The risk of accident while operating, servicing or repairing your lift truck can be reduced if you follow the safety instructions and DANGER safety measures detailed in this manual. Failure to respect the safety and operating instructions, or the instructions for repairing or servicing your lift truck can lead to serious injury or fatal accident.
  • Page 30 OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Carry out daily maintenance (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Make sure the lights, indicators and windscreen wipers are working properly. - Make sure the rear view mirrors are in good condition, clean and properly adjusted.
  • Page 31 C - ENVIRONMENT - Comply with site safety regulations. - If you have to use the lift truck in a dark area or at night, make sure it is equipped with working lights. - During handling operations, make sure that no one is in the way of the lift truck and its load. - Do not allow anybody to come near the working area of the lift truck or pass beneath an elevated load.
  • Page 32 E - STARTING THE LIFT TRUCK SAFETY NOTICE The lift truck must be started or maneuvered only when the operator is sitting in the driver’s cab, his seat WARNING belt fastened and properly adjusted. - Never try to start the lift truck by pushing or towing it. Such operation may cause severe damage to the transmission. If necessary, to tow the lift truck in an emergency, the transmission must be placed in the neutral position (see: 3 - MAINTENANCE: G - OCCASIONAL MAINTENANCE).
  • Page 33 - Use the rear-view mirrors frequently. - Drive around obstacles. - Never drive on the edge of a ditch or steep slope. - It is dangerous to use two lift trucks simultaneously to handle heavy or large loads, since this operation requires particular precautions to be taken.
  • Page 34 H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY SAFETY INSTRUCTIONS - Operators driving on the public highway must comply with current highway code legislation. - The lift truck must comply with current road legislation. If necessary, there are optional solutions. Contact your dealer. INSTRUCTIONS - Make sure the revolving light is in place, switch it on and verify its operation.
  • Page 35 A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE).
  • Page 36 C - TRANSVERSE ATTITUDE OF THE LIFT TRUCK The transverse attitude is the transverse slope of the chassis with respect to the horizontal. Raising the load reduces the lift truck’s lateral stability. The transverse attitude must be set with the mast in down position as follows: - Position the lift truck so that the bubble in the level is between the two lines (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
  • Page 37 E - TAKING UP AND LAYING A HIGH LOAD ON TIRES WARNING Do not raise the mast until you have first checked the level attitude of the lift truck (see : INSTRUCTIONS FOR HANDLING A LOAD : D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility (see: OPERATIONS INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY).
  • Page 38 MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewelery and loose clothes. Tie and protect your hair, if necessary.
  • Page 39 WELDING - Disconnect the battery before any welding operations on the lift truck. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid high tension current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tire.
  • Page 40 IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of protective products. Instructions for using the products are given on the packaging.
  • Page 41 BRINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Install the intake hose. - Install and reconnect the battery. - Remove the protection from the cylinder rods. - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Put the handbrake on and remove the axle stands.
  • Page 42 1-20...

  • Page 43: Description

    2 - DESCRIPTION...
  • Page 45 TABLE OF CONTENTS IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS MSI 30 T Series 2-E3 CHARACTERISTICS MH 25-4 T Series 2-E3 CHARACTERISTICS OF MASTS WITH ROLLERS MSI 30 T Series 2-E3 2-10 CHARACTERISTICS OF MASTS WITH ROLLERS MH 25-4 T Series 2-E3 2-11 FRONT AND REAR TIRES 2-12...
  • Page 46 I.C. ENGINE (FIG. B) - Model - Serial No. - I.C. engine No. HYDROSTATIC PUMP (FIG. C) - MANITOU reference - Type of codification - Serial No. - Manufacturer’s No. - Year of manufacture FRONT WHEEL HYDROSTATIC MOTORS (FIG. D)
  • Page 47 FRONT WHEEL REDUCERS (FIG. E) - Type - Serial No. - Date REAR WHEEL HYDROSTATIC MOTORS (FIG. F) MH 25-4 T Series 2-E3 - Type of codification - Motor No. - Manufacturer’s No. - Year of manufacture OVERHEAD GUARD (FIG. G) - Type - Serial No.
  • Page 48 CHARACTERISTICS MSI 30 T Series 2-E3 I.C. ENGINE Type KUBOTA V2403 M T E3 1J477-23000 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Mechanical Ignition sequence 1-3-4-2 Capacity 2434 Bore and stroke 87 x 102,4 Compression ratio 23/1 Nominal rating loaded 2700...
  • Page 49 HYDRAULIC CIRCUIT Hydraulic pump CASAPPA Type Gear pump Capacity 26 (1.6 cu.in.) Max. rating capacity unladen l/mn 77 (20.3 gal) 48 (12.7 gal) Flow rate at 1800 rpm l/mn Filtration Return µm Suction µm Maximum service pressure 185 (2682 psi) Double mast with all-round vision 185 (2682 psi) Triple mast with free-acting lift...
  • Page 50 CHARACTERISTICS MH 25-4 T Series 2-E3 I.C. ENGINE Type KUBOTA V2403 M T E3 1J477-23000 Fuel Diesel Number of cylinders 4 in line Suction Supercharged Injection system Mechanical Ignition sequence 1-3-4-2 Capacity 2434 Bore and stroke 87 (3.4 in) x 102,4 (4.0 in) Compression ratio 23/1 Nominal rating loaded...
  • Page 51 HYDRAULIC CIRCUIT Hydraulic pump CASAPPA Type Gear pump Capacity 26 (1.6 cu.in.) 77 (20 gal/min) Max. rating capacity unladen l/mn Flow rate at 1800 rpm l/mn 48 (12.7 gal/min) Filtration Return µm Suction µm Maximum service pressure 170 (2465 psi) Double mast with all-round vision Triple mast with free-acting lift 180 (2610 psi)
  • Page 52 CHARACTERISTICS OF MASTS WITH ROLLERS MSI 30 T Series 2-E3 DOUBLE MAST WITH ALL-ROUND VISION MAST 3m00 10° 12° 3m30 10° 12° 3m50 10° 12° 3m70 10° 12° 4m00 10° 12° 4m50 10° 12° 5m00 6° 6° 5m50 6° 6° 6m00 6°...
  • Page 53 CHARACTERISTICS OF MASTS WITH ROLLERS MH 25-4 T Series 2-E3 DOUBLE MAST WITH ALL-ROUND VISION MAST 2m70 10° 12° 3m00 10° 12° 3m30 10° 12° 3m50 10° 12° 3m70 10° 12° 4m00 10° 12° 4m50 10° 12° DOUBLE MAST WITH TOTAL FREE-ACTING LIFT MAST 3m00 10°...
  • Page 54 FRONT AND REAR TIRES PRESSURE (psi) FRONT TIRE LOAD (lb) PRESSURE 81 psi 77 psi 10,5R20 14PR 2094 1874 MPT80 134G Front unladen TUBELESS 7496 6393 Front laden CONTINENTAL PRESSURE 8,25X20 Front unladen 2094 CSE SC15 7496 Front laden 65 psi 58 psi PRESSURE 15,5/55R18 14PR...
  • Page 55 PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE PRESSURE LOAD (lb/in2) (in2) (psi) (lb) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 10,5R20 14PR MPT80 134G TUBELESS 7459 1764 1874 2094 8,25X20 5401 CSE SC15 6283 7496 8157 CONTINENTAL 7.00X12 14PR IC40...
  • Page 56 PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE PRESSURE LOAD (lb/in2) (in2) (psi) (lb) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 275/70R22,5 GOODYEAR RHS 148/145M TUBELESS 280/80R20 XMCL TUBELESS MICHELIN 2315 7.00R12 XZM 136A5 TUBELESS 3086 2-14...
  • Page 57 2-15...
  • Page 58 DIMENSIONS AND LOAD CHART MSI 30 T Series 2-E3 1100 (43.3) mm (inch) 1800 (70.9) mm (inch) 630 (24.8) mm (inch) 2980 (117) mm (inch) 4080 (161) mm (inch) 1046 (41.2) mm (inch) 1102 (43.4) mm (inch) 270 (10.6) mm (inch) 240 (9.4) mm (inch) 260 (10.2)
  • Page 59 DIMENSIONS AND LOAD CHART MH 25-4 T Series 2-E3 1100 (43.3) mm (inch) 1800 (70.9) mm (inch) 625 (24.6) mm (inch) 2945 (116) mm (inch) 4045 (159) mm (inch) 1160 (45.7) mm (inch) 1164 (45.9) mm (inch) 265 (10.4) mm (inch) 235 (9.2) mm (inch) 260 (10.2)
  • Page 60 INSTRUMENTS AND CONTROLS 2-18...
  • Page 61 DESCRIPTION 1 - DRIVER’S SEAT 2 - SAFETY BELT 3 - CONTROL AND SIGNAL LIGHTS PANEL 4 - SWITCHES 5 - HORN SWITCH 6 - IGNITION SWITCH 7 - BATTERY CUT-OFF 8 - ACCELERATOR PEDAL 9 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF 10 - FUSES AND RELAYS IN THE CAB 11 - FUSES AND RELAYS UNDER THE CAB (NOT ILLUSTRATED) 12 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION...
  • Page 62 1 - DRIVER’S SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. LONGITUDINAL ADJUSTMENT - Pull the locking lever 1 upwards. - Slide the seat to the required position. - Release the lever and ensure it returns to the lock position. SEAT SUSPENSION ADJUSTMENT - Pull and lift up the locking lever 2 so as to place it into one of these five positions.
  • Page 63 3 - CONTROL AND SIGNAL LIGHTS PANEL CONTROL INSTRUMENTS A - HOURMETER B - FUEL LEVEL Red zone B1 indicates that you are using the reserve supply and that time of use is limited. 00000 SIGNAL LIGHTS When activating the electrical system of the lift truck, all the red lamps and the panel’s buzzer must light to indicate their good working order.
  • Page 64 4 - SWITCHES NOTE: The location of the switches may vary depending on the options. MSI 30 T Series 2-E3 MH 25-4 Turbo Series 2-E3 A - PARKING BRAKE To connect the parking brake, lower the button 1 and press the bottom of the switch. The signal lamp shows it is being used.
  • Page 65 8 - ACCELERATOR PEDAL 9 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF This pedal operates in two steps: - First, the pedal acts upon a hydraulic valve which progressively cuts off the hydrostatic transmission so as to carry out a slow approach with all the I.C.
  • Page 66 12 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION When operating this control, the lift truck should be travelling at slow speed and not accelerating. When the reverser is in the neutral position a mechanical lock prevents an accidental shifting movement. FORWARD: Lift slightly and push the lever forwards (position A). REVERSE: Lift slightly and pull the lever backwards (position B).
  • Page 67 17 - LEVEL INDICATOR Enables the operator to check that the lift truck is in the horizontal position. 18 - OVERHEAD GUARD LIFTING (WITHOUT DOORS) CAUTION Make sure that the mast is tilted fully forward and the engine is stopped before lifting the overhead guard.
  • Page 68 18 - LIFTING THE CAB WITH DOORS (OPTION) CAUTION Make sure that the mast is tilted fully forward, the engine is stopped, and the doors are closed before lifting the cab. N°234878 UNLOCKING THE CAB - Half-open the right door of the cab. - Keep the ignition on in the lift truck.
  • Page 69 19 - ROOF LIGHT (OPTION) 20 - HEATING VENTS (OPTION) 21 - HEATER CONTROL (OPTION) Allows the temperature inside the cab to be adjusted. A - With the valve closed, the fan delivers fresh air. B - With the valve opened completely, the fan delivers warm air. The intermediate positions allow the temperature to be adjusted.
  • Page 70 TOWING PIN AND HOOK Located at the rear of the lift truck, this device is used to attach a trailer. Its capacity is limited for each lift truck by the authorized gross vehicle weight, tractive effort and maximum vertical force on the coupling point. This information is given on the manufacturer’s plate fixed to each lift truck (see : 2 - DESCRIPTION : IDENTIFICATION OF THE LIFT TRUCK).
  • Page 71 2-29...
  • Page 72 DESCRIPTION AND USE OF ELECTRIC AND HYDRAULIC OPTIONS 1 - REVOLVING LIGHT The revolving light is removable to make it possible, for example, to reduce the height of the lift truck or to avoid theft. - Loosen nut 1 and remove the revolving light. - Protect mounting 2 with cap 3.
  • Page 73 5 - REAR LIGHTS (ENCLOSED CAB MODEL) A - Left rear indicator. B - Left tail light. C - Left rear stoplight. D - Right rear stoplight. E - Right tail light. F - Right rear indicator. 6 - REAR REVERSE LIGHT 7 - REVERSE BUZZER ALARM 8 - EMERGENCY STOP BUTTON - I n the event of emergency, it lets you stop the I.C.
  • Page 74 10 - ADAPTATION 4TH SINGLE-ACTING OR DOUBLE-ACTING DISTRIBUTOR ELEMENT ADDITIONAL ATTACHMENT - The lever C forwards or backwards. 11 - ADAPTATION 3 ON LINE DISTRIBUTOR ELEMENTS LIFTING OF THE LOAD - The lever A backwards when lifting. - The lever A forwards when lowering. NOTE : The engine r.p.m.

  • Page 75: Maintenance

    3 - MAINTENANCE...
  • Page 77 TABLE OF CONTENTS MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT FILTERS CARTRIDGES AND BELTS LUBRICANTS AND FUEL SERVICING SCHEDULE A - DAILY OR EVERY 10 HOURS SERVICE 3-10 B - EVERY 50 HOURS SERVICE 3-12 C - EVERY 200 HOURS SERVICE...

  • Page 78: Manitou Original Spare Parts And Equipment

    - Improvements due to experience feedback. - Operator training. - Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.

  • Page 79: Filters Cartridges And Belts

    FILTERS CARTRIDGES AND BELTS I.C. ENGINE I.C. ENGINE OIL FILTER FUEL TANK BREATHER Part number: 272192 Part number: 222381 Change: 200 H Change: 1000 H DRY AIR FILTER CARTRIDGE ALTERNATOR BELT Part number: 227959 Part number: 747994 Clean: 50 H* Change: 500 H Change: 500 H* SAFETY DRY AIR FILTER CARTRIDGE...

  • Page 80: Lubricants And Fuel

    LUBRICANTS AND FUEL IMPORTANT USE ONLY THE RECOMMENDED LUBRICANTS AND FUEL : - For topping up, lubricants may not be mixed. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 81 OVERHEAD GUARD COMPONENT RECOMMENDATION WINDSCREEN WASHER TANK Windscreen washer fluid CAB (OPTION) COMPONENT RECOMMENDATION Shell: Rentinax Am CAB DOOR Citgo: Lithoplex CM-2 WINDSCREEN WASHER TANK Windscreen washer fluid...

  • Page 82: Servicing Schedule

    SERVICING SCHEDULE (*): Consult your dealer. DAILY OR 1 YEAR AFTER THE 1 YEAR 2 YEARS A = ADJUST, C = CHECK, G = GREASE, N = CLEAN,P = BLEED, EVERY 4000 FIRST 50 OR 500 OR 2000 R = REPLACE, V = DRAIN/CHANGE HOURS HOURS 1000...
  • Page 83 DAILY OR 1 YEAR AFTER THE 1 YEAR 2 YEARS A = ADJUST, C = CHECK, G = GREASE, N = CLEAN,P = BLEED, EVERY 4000 FIRST 50 OR 500 OR 2000 R = REPLACE, V = DRAIN/CHANGE HOURS HOURS 1000 HOURS HOURS...

  • Page 84: A - Daily Or Every 10 Hours Service

    A - DAILY OR EVERY 10 HOURS SERVICE A1/1 A1 - I.C. ENGINE OIL LEVEL CHECK Park the lift truck on level ground with the I.C. engine stopped, and let the oil drain into the sump. - Lift overhead guard (see DESCRIPTION INSTRUMENTS AND CONTROLS).
  • Page 85 A3 - FUEL LEVEL CHECK Keep the fuel tank full, to reduce condensation due to atmospheric conditions. - Remove cap 1 (fig. A3). - Fill the fuel tank with clean fuel (see : 3 - MAINTENANCE : LUBRICANTS AND FUEL), filtered through a strainer or a clean, lint free cloth, through filler port 2 (fig.

  • Page 86: B - Every 50 Hours Service

    B - EVERY 50 HOURS SERVICE CARRY OUT THE OPERATIONS DESCRIBED PREVIOUSLY AS WELL AS THE FOLLOWING OPERATIONS. B1 - DRY AIR FILTER CARTRIDGE Check - Clean In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges (see : 3 - MAINTENANCE : FILTERS CARTRIDGES AND BELTS).
  • Page 87 B4 - TENSION AND ALIGNMENT OF THE MAST LIFTING CHAINS CHECK - ADJUST Park the lift truck on level ground with the mast in a vertical position and the forks lifted at approximately 8 in. - Check the alignment of the mast lifting chains between the carriage’s chain fasteners and the chain rollers.
  • Page 88 B6 - HYDRAULIC OIL LEVEL B6/1 CHECK Park the lift truck on level ground with the I.C. engine stopped, the mast tilted backwards and lowered as far as possible. - Refer to gauge 1 (fig. B6/1). - The oil level is correct when it is at the level of the red point. - If necessary, add oil (see : 3 - MAINTENANCE : LUBRICANTS AND FUEL).
  • Page 89 B9 - REAR AXLE B9/1 GREASE MSI 30 T Series 2-E3 - Clean and lubricate the following points with grease (see : 3 - MAINTENANCE : LUBRICANTS AND FUEL) and remove the surplus. 1 - Lubricators of the swivel pins (6 lubricators) (fig. B9/1). 2 - Lubricators of the steering cylinder head axles (4 lubricators) (fig.

  • Page 90: C - Every 200 Hours Service

    C - EVERY 200 HOURS SERVICE Carry out the operations described previously as well as the following operations. C1 - I.C. ENGINE OIL C1/1 DRAIN C2 - I.C. ENGINE OIL FILTER CHANGE Park the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then stop the I.C.
  • Page 91 C3 - FUEL FILTER C3/1 CLEAN - Lift up the overhead guard or the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Close the fuel valve 1 (fig. C3/1) by setting to position B. - Carefully clean the outside of the pre-filter and its holder, to prevent dust from getting into the system.

  • Page 92: D - Every 500 Hours Service

    D - EVERY 500 HOURS SERVICE Carry out the operations described previously as well as the following operations. D1 - DRY AIR FILTER CARTRIDGE CHANGE In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS.
  • Page 93 D3 - FUEL PRE-FILTER D3/1 CHANGE - Take the pre-filter 1 from the clip 2 (fig. D3/1). - Remove and discard the pre-filter 1 (fig. D3/2). - Fit a new pre-filter (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS). - Place the new pre-filter under the clip 2 (fig. D3/1). - Open the fuel valve 1 (fig.
  • Page 94 D5 - MAST LIFTING CHAINS CLEAN - CHECK - GREASE - Wipe the mast lifting chains 1 (fig. D5) with a clean, lint-free cloth, then examine them closely for any signs of wear. - Vigorously brush the chains to get rid of any foreign matter, use a stiff nylon brush and clean diesel fuel.
  • Page 95 3-21...

  • Page 96: E - Every 1000 Hours Service

    E - EVERY 1000 HOURS SERVICE Carry out the operations described previously as well as the following operations. E1 - FUEL TANK E1/1 CLEAN E2 - FUEL TANK BREATHER CHANGE WARNING While carrying out these operations, do not smoke or work near a flame. Park the lift truck on level ground with the I.C.
  • Page 97 E4 - HYDRAULIC OIL E4/1 DRAIN E5 - SUCTION STRAINER FOR HYDRAULIC OIL TANK CLEAN E6 - FILTER CAP FOR HYDRAULIC OIL TANK CHANGE Park the lift truck on level ground, the I.C. engine stopped and the mast lowered as far as possible.
  • Page 98 E7 - SEAT BELT CHECK SEAT BELT WITH TWO ANCHORING POINTS - Check the following points: • Fixing of the anchoring points on the seat. • Cleanness of the strap and the locking mechanism. • Triggering of the locking mechanism. •...
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  • Page 100: F - Every 2000 Hours Of Service

    F - EVERY 2000 HOURS OF SERVICE Carry out the operations described previously as well as the following operations. F1 - COOLING LIQUID F1/1 DRAIN These operations are to be carried out if necessary or every two years at the beginning of winter.
  • Page 101 F2 - FRONT WHEELS REDUCERS OIL DRAIN This operation should be carried out once a year if the lift truck has not reached 2000 hours service within the year. Park the lift truck on level ground with the I.C. engine stopped and the reducers oil still warm.

  • Page 102: G - Occasional Maintenance

    G - OCCASIONAL MAINTENANCE G1 - FUEL SYSTEM G1/1 BLEED These operations are to be carried out only in the following cases: - A component of the fuel system replaced or drained. - A drained tank. - Running out of fuel. Ensure that the level of fuel in the tank is sufficient and bleed in the following order: - Lift up the overhead guard or the cab (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
  • Page 103 G2 - WHEEL G2/1 CHANGE - Park the lift truck, if possible on even and hard ground. - Put the warning lights on (option). - Immobilize the lift truck in both directions on the axle opposite to the wheel to be changed.
  • Page 104 G3 - RAISING THE OVERHEAD GUARD OR THE CAB IN THE EVENT OF A BREAKDOWN G3/1 PROCEDURE IN THE EVENT OF HYDRAULIC FAILURE ON THE LIFTING SYSTEM UNLOCKING THE OVERHEAD GUARD OR THE CAB: - Unlock the overhead guard by means of the lever 1 (fig. A) in position A. - With the cab model, close the doors.
  • Page 105 G4 - BREAKDOWN OF BATTERY G4/1 - Remove the exhaust pipe 1 (fig. G4/1). - Remove the cowl 2 (fig. G4/1) to access the battery 3 (fig. G4/2). - Bring an extra battery of the same type as the one used for the lift truck and battery cables. - Connect the extra battery while respecting the polarity.
  • Page 106 G6 - LIFT TRUCK TOWING G6/1 MSI 30 T Series 2-E3 IMPORTANT NEVER try to push or pull the lift truck to start it! Such a maneuver would cause seri- ous damage to the hydrostatic transmission. You must first remove the wheel reducers before any towing: DANGER While the wheel reducers are removed the forklift has no braking system! Properly block all wheels or secure the forklift to a drawbar and towing vehicle before removing...
  • Page 107 G6 - LIFT TRUCK TOWING G6/1 MH 25-4 T Série 2-E3 IMPORTANT NEVER try to push or pull the lift truck to start it! Such a maneuver would cause seri- ous damage to the hydrostatic transmission. You must first remove the wheel reducers before any towing: DANGER While the wheel reducers are removed the forklift has no braking system! Properly block all wheels or secure the forklift to a drawbar and towing vehicle before removing...
  • Page 108 G7 - LIFT TRUCK G7/1 SLING - Take into account the position of the lift truck gravity center for lifting (fig. G7/1). A = 1120 mm (44.0 in.) B = 680 mm (27.0 in.) MSI 30 T Series 2-E3 A = 1020 mm (40.2 in.) B = 780 mm (30.7 in) MH 25-4 T Series 2-E3 - Place the hooks in the fastening points provided (fig.
  • Page 109 G8 - LIFT TRUCK ON A PLATFORM G8/1 TRANSPORT CAUTION Ensure that the safety instructions concerning the platform are followed before loading the lift truck, and that the truck driver has been informed about the dimensions and the weight of the lift truck (See 2 - DESCRIPTION : CHARACTERISTICS). Ensure that the platform has dimensions and a load capacity sufficient for transporting the lift truck.
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This manual is also suitable for:

Mh25-4 turbo 2-e3 seriesMh 25-4 t 2-e3 seriesMsi 30 t 2-e3 series

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