Manitou MSI 50 Operator's Manual
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Manitou MSI 50 Operator's Manual

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BP 249 Z. I.
44 158 ANCENIS CEDEX FRANCE
TEL : 02 40 09 10 11
YOUR DEALER
REF : 47974 EN (06 / 07 / 2000)
OPERATOR'S MANUAL

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  • Page 1 ® BP 249 Z. I. 44 158 ANCENIS CEDEX FRANCE TEL : 02 40 09 10 11 YOUR DEALER REF : 47974 EN (06 / 07 / 2000) MSI 40 MSI 50 OPERATOR'S MANUAL...
  • Page 3 1st DATE OF ISSUE 03 / 1993 CATALOGUE DATE OF ISSUE OBSERVATIONS INFORMATION 03 / 1993 ISSUE 09 / 1993 - ADDING "REPAIRS NOTICE" - UP DATING : LIFTING CAB 12 / 1993 - UP DATING 05 / 1994 - UP DATING : LIFTING CAB 19 / 09 / 1997 - UP DATING : REVISION OF THE OPERATOR'S MANUAL...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS 1 - O 1 - 1 PERATING AND SAFETY INSTRUCTIONS – ORIGINAL REPLACEMENT PARTS AND ATTACHMENTS 1 - 3 – DRIVER'S OPERATING INSTRUCTIONS 1 - 4 • CAUTION 1 - 4 • GENERAL INSTRUCTIONS 1 - 6 •...
  • Page 7 1 - OPERATING 1 - OPERATING AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS 1 - 1...
  • Page 8 1 - 2...

  • Page 9: Original Replacement Parts And Attachments

    ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK. You can obtain the list of dealers by phoning the spare parts department on : TEL : 02 40 09 10 21...

  • Page 10: Driver's Operating Instructions

    DRIVER'S OPERATING INSTRUCTIONS AUTION WHENEVER YOU SEE THIS SYMBOL IT MEANS : WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK. - Most accidents connected with the use, maintenance and repair of the lift truck are due to non application of the basic safety instructions.
  • Page 11 1 - 5...

  • Page 12: General Instructions

    ENERAL INSTRUCTIONS A - DRIVER’S OPERATING INSTRUCTIONS - Read the operator's manual carefully, making sure you understand it. - The operator’s manual must always be kept in the lift truck, in the place provided and in the language understood by the operator.

  • Page 13: Lubricants And Fuel

    D - ENVIRONMENT - A lift truck operating in an area without fire extinguishing equipment must be equipped with an individual extinguisher. There are optional solutions, consult your agent or dealer. - Take into account climatic and atmospheric conditions of the site of utilisation. For operation under average climatic conditions, i.e.

  • Page 14: O Perating And Safety Instructions

    PERATING INSTRUCTIONS A - DRIVER’S OPERATING INSTRUCTIONS - Wear clothes suited for driving the lift truck, avoid loose clothes. - Never operate the vehicle when hands or feet are wet or soiled with greasy substances. - For increased comfort, adjust the driver’s seat to your requirements and adopt the correct position in the driver’s cab. - The operator must always be in his normal position in the driver’s cab.
  • Page 15 - Press the accelerator pedal and turn the ignition key fully : the engine should then start. Release the ignition key and let the engine run at idle. - Check all control instruments immediately after starting up, when the engine is warm and at regular intervals during use, so as to quickly detect any faults and to be able to correct them without any delay.
  • Page 16 E - STOPPING THE LIFT TRUCK SAFETY NOTICE - Before stopping the lift truck after a long working period, leave the I.C. engine idling for a few moments, to allow the coolant liquid and oil to lower the temperature of the engine and transmission. Do not forget this precaution, in the event of frequent stops of the engine, or else the temperature of certain parts will rise significantly due to the stopping of the cooling system, with the risk of badly damaging such parts.

  • Page 17: A Daptable Attachments In Option On The Range

    INSTRUCTIONS - Ensure that the flashing light is in position and that it is working. - Check the good working order and cleanness of lights, indicators and windscreen wiper. - Check the adjustment of the rear view mirrors. - Ensure that the fuel level is sufficient. - Put the attachment at 300 mm from the ground.

  • Page 18: Handling Instructions

    ANDLING INSTRUCTIONS A - GENERAL - Ensure the correct functioning of your lift truck’s attachments. - Do not attempt to carry out operations which exceed the capacities of your lift truck or attachments. - It is prohibited to increase the counterweight value in any way. - It is strictly prohibited to carry or to lift up persons using the lift truck, unless the vehicle is specially equipped for this purpose and has the corresponding certificate of conformance for lifting people.
  • Page 19 D - HANDLING - Always consider safety and only transport balanced and correctly secured loads to avoid any risk of tipping. - Fully engage forks under the load and move it in the transport position (The forks 300 mm from the ground and the mast sloping backwards).

  • Page 20: Load Handling

    OAD HANDLING A - WEIGHT OF LOAD AND CENTRE OF GRAVITY 500 mm Carrying a load greater than the rated capacity for the lift truck or for the attachment is prohibited. - Before taking up a load, you must know its weight and its centre of gravity. - The load chart relating to your lift truck is valid for a weight with its centre of gravity 500 or 600 mm from the heel of the forks (As model of lift truck) (Fig.
  • Page 21 C - TAKING UP A HIGH LOAD ON TYRES Under no circumstances should you pick up a load if the lift truck is not a horizontal position. (See paragraph : F - HORIZONTAL POSITION OF THE LIFT TRUCK in the chapter : LOAD HANDLING). - Ensure that the forks will easily pass under the load.
  • Page 22 D - LAYING A HIGH LOAD ON TYRES Under no circumstances should you lay down a load if the lift truck is not a horizontal position. (See paragraph : F - HORIZONTAL POSITION OF THE LIFT TRUCK in the chapter : LOAD HANDLING). - Approach the load in the transport position in front of the pile (Fig.
  • Page 23 1 - 17...

  • Page 24: Maintenance Instructions Of The Lift Truck

    MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK AINTENANCE INSTRUCTIONS A - GENERAL - Read the operator's manual carefully and ensure you understand it. - Stop the I.C. engine, when an intervention is necessary. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary.
  • Page 25 D - WASHING - Clean the lift truck or at least the area concerned before any intervention. - Remember to close the doors and the windows of the cab. - During washing, avoid the articulations and electrical components and connections. If necessary, protect against penetration of water, steam or cleaning agents, components susceptible of being dama- ged, particularly electrical components and connections and the injection pump.

  • Page 26: Before Starting Up A New Lift Truck

    BEFORE STARTING UP A NEW LIFT TRUCK INTRODUCTION - Our lift trucks have been designed for easy handling by the operator and maximum ease of maintenance for the mechanic. - However, before commencing to operate the lift truck, the user should carefully read and understand the various chapters of this manual which has been provided to solve driving and maintenance problems.
  • Page 27 ELECTRICAL CIRCUIT - Check the level and the density of the electrolyte in the battery (See chapter : B - EVERY 50 HOURS SERVICE in paragraph : 3 - MAINTENANCE). - Check the components of the electrical system, the connections and fastening devices. IF NECESSARY, CONSULT YOUR DEALER.
  • Page 28 1 - 22...

  • Page 29: D Escription

    2 - DESCRIPTION 2 - DESCRIPTION 2 - 1...
  • Page 30 2 - 2...
  • Page 31 2 - 3...

  • Page 32: Identification Of The Lift Truck

    IDENTIFICATION OF THE LIFT TRUCK As our policy is to promote a constant improvement of our products, our range of telescopic lift trucks may undergo certain modifications, without obligation for us to advise our customers. When you order parts, or when you require any technical information, always specify : NOTE : For the owner's convenience, it is recommended that a note of these numbers is made in the spaces provided, at the time of the delivery of...
  • Page 33 RANSFER BOX FRONT - Type - MANITOU reference - Type - Serial Nr - Mast identification Nr LATE MANUFACTURER OF THE ATTACHMENT MANITOU BF - Model 44158 ANCENIS CEDEX FRANCE - Serial Nr TELEX : 710 521 FAX : 40.83.36.88...

  • Page 34: Characteristics

    CHARACTERISTICS UP TO MACHINE N° 142 126 NGINE - Type PERKINS 1004-4 - Number of cylinders - Number of strokes - Injection system Direct - Ignition sequence 1.3.4.2 - Clearance of rocker valve (Cold) . Inlet 0,20 mm . Exhaust 0,45 mm - Capacity 3990 cm...
  • Page 35 . Working pressure (Up to pump N° : 3890010) 420 Bar (From pump N° : 3890011) 380 Bar - Boost pump . Cubic capacity 11,1 cm . MAX. flow rate 27,19 L/min. . Boost pressure MAX. r.p.m. 25 Bar (Transmission in neutral). HYDROSTATIC MOTOR - Type A6VM107DA variable displacement...
  • Page 36 FROM MACHINE N° 142 127 NGINE - Type PERKINS 1004-42 AR 81155 - Number of cylinders - Number of strokes - Injection system Direct - Ignition sequence 1.3.4.2 - Rocker arm clearance (Hot) . Inlet 0,20 mm . Exhaust 0,45 mm - Capacity 4233 cm - Bore...
  • Page 37 - Boost pump . Cubic capacity 11,1 cm . MAX. flow rate 27,19 L/min. . Boost pressure MAX. r.p.m. 25 Bar (Transmission in neutral). HYDROSTATIC MOTOR - Type A6VM107DA variable displacement . Capacity MAXI 107 cm3 . Capacity MINI 26 cm3 RANSFER BOX - Type HURTH Coupled with front axle.
  • Page 38 MSI 40 RONT TYRES STANDARD DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AERA OF THE CONTACT SURFACE UNLADEN LOADED UNLADEN LOADED UNLADEN LOADED 315/70 R22,5 G391 6,75 Bar 2000 Kg 5200 Kg 6,7 Kg/cm 6,7 Kg/cm 300 cm 780 cm GOOD YEAR OPTION...
  • Page 39 YDRAULIC CIRCUIT UP TO MACHINE N° : 109 833 AND FOR N° : 107 781 UP TO MACHINE N° 130 517 - Type of pump Gear pump . Capacity 37 cm - Lifting, tilting, attachment circuit . Flow rate at full speed 85,1 L/mn .
  • Page 40 - Lifting movement (With standard mast) . Unladen lifting 0,525 m/s . Rated load lifting 0,518 m/s . Unladen lowering 0,424 m/s . Rated load lowering 0,542 m/s - Weight of lift truck with standard mast . Unladen 6975 kg .
  • Page 41 MSI 50 RONT TYRES STANDARD DIMENSIONS PRESSURE TYRE LOAD PRESSURE ON THE CONTACT SURFACE AERA OF THE CONTACT SURFACE UNLADEN LOADED UNLADEN LOADED UNLADEN LOADED 315/70 R22,5 G391 7,75 Bar 2050 Kg 6000 Kg 7,6 Kg/cm 7,6 Kg/cm 270 cm...
  • Page 42 YDRAULIC CIRCUIT FROM MACHINE N° : 109 833 AND FOR N° : 107 781 UP TO MACHINE N° 130 517 - Type of pump Gear pump . Capacity 37 cm - Lifting, tilting, attachment circuit . Flow rate at full speed 85,1 L/mn .
  • Page 43 - Lifting movement (With standard mast) . Unladen lifting 0,451 m/s . Rated load lifting 0,435 m/s . Unladen lowering 0,348 m/s . Rated load lowering 0,451 m/s - Weight of lift truck with standard mast . Unladen 7900 kg .

  • Page 44: Mast Characteristics

    MAST CHARACTERISTICS DOUBLE MAST WITH ALL-ROUND VISION MSI 40 MSI 50 MAST 3m00 3050 10° 12° – 2425 3977 3060 10° 12° – 2425 3972 3m30 3350 10° 12° – 2575 4277 3360 10° 12° – 2575 4272 3m50 3550 10°...
  • Page 45 2 - 17...

  • Page 46: Dimensions And Load Chart

    DIMENSIONS AND LOAD CHART MSI 40 MSI 50 2 - 18...
  • Page 47 MSI 40 MSI 50 1200 mm 1200 mm 2075 mm 2075 mm 692 mm 702 mm 3312 mm 3322 mm 4512 mm 4522 mm 1391 mm 1391 mm 1135 mm 1135 mm 185 mm 185 mm 220 mm 220 mm...

  • Page 48: Instruments And Controls Up To Machine N° : 117 315

    INSTRUMENTS AND CONTROLS UP TO MACHINE N° : 117 315 2 - 20...
  • Page 49 ESCRIPTION 1 - DRIVER’S SEAT 2 - TILTING HANDLE OF WHEEL 3 - INSTRUMENT PANEL 4 - SWITCH'S AND LAMP'S PANEL 5 - LIGHT SWITCH , HORN AND INDICATOR SWITCH 6 - IGNITION SWITCH 7 - FUSES BOX 8 - ACCELERATOR PEDAL 9 - INCHING AND SERVICE BRAKE PEDAL 10 - DIFFERENTIAL LOCK PEDAL 11 - FORWARD/REVERSE LEVER...
  • Page 50 1 - D ’ RIVER S SEAT ASSEMBLY FOR OPTIMAL COMFORT, THIS SEAT CAN BE ADJUSTED IN DIFFERENT WAYS. LONGITUDINAL ADJUSTMENT - Pull the locking lever 1 upwards. - Slide the seat to the required position. - Release the lever and ensure it returns to the lock position. SEAT SUSPENSION ADJUSTMENT - Refer to the seat's graduation.
  • Page 51 3 - I NSTUMENT PANEL A - Fuel level gauge. B - Hourmeter. C - Water temperature gauge. D - Green indicator lamp. E - Red engine oil pressure lamp. F - Red alternator charge lamp. G - Blue main beam lamp. H - Red air filter clog lamp.
  • Page 52 J - FUSES BOX Remove the cover to replace a fuse.The using is described herewith from L.H. to R.H. : 1 : fuse hand the left : Indicators (7,5A). 2 : Horn. + Stop swith (7,5A). 3 : OPTION R.H sidelight. + R.H rear light (7,5A). 4 : OPTION L.H sidelight + L.H rear light (7,5A).
  • Page 53 5 - L IGHT SWITCH HORN AND INDICATOR SWITCH The switch controls the road lights and horn. A - All lights are off, the rear direction indicators do not flash. B - The right rear hand direction indicator flash. C - The left rear hand direction indicator flash. D - The sidelights (OPTION) and the rear lights are on.
  • Page 54 10 - D IFFERENTIAL LOCK PEDAL The differential lock enables the drive wheels to turn at the same speed irrespective of the state of the ground. - Press the pedal and hold it in that position for the time during which locking is required.
  • Page 55 14 - B RAKING OIL TANK SLUDGE DOOR 15 - E NGINE SLUDGE DOOR IFTING CAB MANUAL LIFTING WITH AIR SPRING IN STANDARD Be sure that the mast is tilted forward to the maximum and that the engine is stopped before lifting the cab. UNLOCKING OF THE CAB : - Close the L.H.
  • Page 56 LIFTING OF THE CAB : - Let the R.H. door of the cab to be half open and press on the top of the switch 17 (Fig. E) to incline the cab forward to the maximum. - Bring back the lever 16 (Fig. B).initial position (position B). - Close the R.H.
  • Page 57 25 - H ANDLES FOR L SIDE WINDOW OPENING 26 - O UTSIDE REARVIEW MIRROR 27 - W INDSCREEN WASHER TANK Check the level in the windscreen washer tank regularly, and top up, if necessary, with water plus a product for windscreen washers and antifreeze in winter, via the filler port 1.

  • Page 58: From Machine N° : 117 316

    INSTRUMENTS AND CONTROLS FROM MACHINE N° : 117 316 2 - 30...
  • Page 59 ESCRIPTION 1 - DRIVER’S SEAT 2 - TILTING HANDLE OF WHEEL 3 - INSTRUMENT PANEL 4 - SWITCH'S AND LAMP'S PANEL 5 - LIGHT SWITCH , HORN AND INDICATOR SWITCH 6 - IGNITION SWITCH 7 - KEY-OPERATED BATTERY DISCONNECTING DEVICE 8 - FUSES BOX 9 - ACCELERATOR PEDAL 10 - INCHING AND SERVICE BRAKE PEDAL...
  • Page 60 1 - D ’ RIVER S SEAT ASSEMBLY FOR OPTIMAL COMFORT, THIS SEAT CAN BE ADJUSTED IN DIFFERENT WAYS. LONGITUDINAL ADJUSTMENT - Pull the locking lever 1 upwards. - Slide the seat to the required position. - Release the lever and ensure it returns to the lock position. SEAT SUSPENSION ADJUSTMENT - Refer to the seat's graduation.
  • Page 61 3 - I NSTUMENT PANEL A - Fuel level gauge. B - Hourmeter. C - Water temperature gauge. D - Green indicator lamp. E - Red engine oil pressure lamp. F - Red alternator charge lamp. G - Blue main beam lamp. H - Red air filter clog lamp.
  • Page 62 J - FUSES BOX Remove the cover to replace a fuse.The using is described herewith from L.H. to R.H : 1 : Fuse hand the left : Indicators (7,5A). 2 : Horn. + Stop swith (7,5A). 3 : OPTION R.H sidelight. + R.H rear light (7,5A). 4 : OPTION L.H sidelight + L.H rear light (7,5A).
  • Page 63 5 - L IGHT SWITCH HORN AND INDICATOR SWITCH The switch controls the road lights and horn. A - All lights are off, the rear direction indicators do not flash. B - The right rear hand direction indicator flash. C - The left rear hand direction indicator flash. D - The sidelights (OPTION) and the rear lights are on.
  • Page 64 10 - I NCHING AND SERVICE BRAKE PEDAL This pedal acts in two stages : In the first stage during the braking clearance stroke, it acts progressively the hydrostatic transmission to do a slow approach with all the power of the engine.
  • Page 65 14 - H YDRAULIC CONTROL DISTRIBUTOR LEVERS LEVER A : Single acting section, controle the raising and lowering of the mast. - Pull the lever backwards when raising of the mast. - Push the lever forwards when lowering of the mast. NOTE : The engine r.p.m.
  • Page 66 LOWERING OF THE CAB : - Re-position the safety shore 18 (Fig. D). - Half open the R.H. door of the cab, press on the bottom of the switch 17 (Fig. E) to lower the cab in its initial position and be sure of the locking. - Re-close the R.H.
  • Page 67 27 - W INDSCREEN WASHER TANK Check the level in the windscreen washer tank regularly, and top up, if necessary, with water plus a product for windscreen washers and antifreeze in winter, via the filler port 1. 28 - R OOF LIGHT The switch is integral with the roof light.
  • Page 68 32 - S AFETY BELT UP TO MACHINE N° 134 413 - Sit correctly on the seat. - Check that seat belt is not twisted. - Place the seat belt at hip level and not across the stomach. - Attach the seat belt and check that it locks. - Adjust the seat belt to your body shape without squeezing your hip.

  • Page 69: Description And Operation Of Electric And Hydraulic Options

    DESCRIPTION AND OPERATION OF ELECTRIC AND HYDRAULIC OPTIONS 1 - F LASHING LIGHT The flashing light is dismountable to make it possible, for example, to reduce the bulkiness of the lift truck or to avoid being stolen. - Unscrew the screw 1 and lay down the flashing light. - Protect the bracket 2 with the cap 3.
  • Page 70 5 - F OOT ADAPTATION GEAR REVERSER The lift truck must be stationary when operating the forward / reverse lever. FORWARD : Press the pedal 1 on the right. REVERSE : Press the pedal 2 on the left. NEUTRAL : To start the lift truck, do not press the reverser pedals. 2 - 42...
  • Page 71 3 - MAINTENANCE 3 - MAINTENANCE 3 - 1...
  • Page 72 3 - 2...
  • Page 73 FILTERS CARTRIDGES AND BELTS DESIGNATION PART NUMBER CLEAN CHANGE 1 - Engine oil filter 133 755 400 H 2 - Dry air filter cartridge (*) 177 130 50 H 400 H 3 - Safety dry air filter cartridge (*) 177 179 800 H 4 - Dry air filter cartridge (**) 563 416...
  • Page 74 Enginer PLUS SAE 15W / 40 25 L. 581 842 55 L. 581 843 209 L. 581 844 TRANSFER BOX 0,7 L. Oil MANITOU 25 L. 545 608 Special immersed brakes FRONT AXLE DIFFERENTIAL 7 L. Oil MANITOU 25 L. 545 608...
  • Page 75 DIAGNOSTIC ANALYSIS OF OIL In the event of a maintenance or service contract with the dealer you may be requested to provide a sample of a selected component's oil, for diagnostic analysis. 3 - 5...
  • Page 76 SERVICING SCHEDULE FTER THE FIRST WORKING HOURS SERVICE D1 - Drain and change the engine oil. 3 - 20 D2 - Change the engine oil filter. 3 - 20 D4 - Change the fuel filter cartridge. 3 - 21 D5 - Change the hydraulic return oil filter cartridge. 3 - 22 D6 - Change the oil tank breather.
  • Page 77 D - E VERY WORKING HOURS SERVICE To be carried out once a year if the lift truck has not reached the 400 hours service in the year. D1 - Drain and change the engine oil. 3 - 20 D2 - Change the engine oil filter. 3 - 20 D3 - Change the dry air filter cartridge.
  • Page 78 F8 - Check the steering system (*). F9 - Clean the hydraulic oil tank (*). F10 - Check the oscillation of the rear axle (*). F11 - Check and adjust the valves clearances (*). F12 - Check the injectors (*). F13 - Check and scale the radiator (*).
  • Page 79 3 - 9...
  • Page 80 A - EVERY DAY OR EVERY 10 WORKING HOURS SERVICE A1 - C HECK THE ENGINE OIL LEVEL A1/1 Place the truck on level ground with the engine stopped, and let the oil drain into the sump. - Lift up the overhead guard or the cabin (See chapter : INSTRUMENTS AND CONTROLS in paragraph : 2 - DESCRIPTION).
  • Page 81 A3 - C HECK THE FUEL LEVEL Keep the fuel tank full. To reduce as much as possible any condensation due to the atmospheric conditions. - Remove cap 1 (Fig. A3). - Fill the fuel tank with clean fuel, filtered through a strainer or a clean, lint free cloth, through filler port 2 (Fig.
  • Page 82 B - EVERY 50 WORKING HOURS SERVICE B1 - C LEAN THE DRY AIR FILTER CARTRIDGE In case of use in heavily dust laden atmosphere, reducing this periodicity and see chapter : FILTERS CARTRIDGES AND BELTS in paragraph : 3 - MAINTENANCE.
  • Page 83 B2 - C HECK THE HYDRAULIC OIL LEVEL Place the lift truck on level ground with the I.C. engine stopped and the mast lowered as far as possible. - Lift up the cabin (See chapter : INSTRUMENTS AND CONTROLS in paragraph : 2 - DESCRIPTION).
  • Page 84 B4 - C H E C K T H E L E V E L O F T H E W I N D S C R E E N WASHER LIQUID - Lift up the cabin (See chapter : INSTRUMENTS AND CONTROLS in paragraph : 2 - DESCRIPTION).
  • Page 85 B7 - C H E C K A N D A D J U S T T H E T E N S I O N A N D ALIGNMENT OF THE MAST LIFTING CHAINS Place the lift truck on level ground with the mast in a vertical position and the forks lifted at approximately 200 mm.
  • Page 86 B9 - M AST GREASING B9/1 Clean and lubricate the following points with grease (See chapter : LUBRICANTS AND FUEL in paragraph : 3 - MAINTENANCE) and remove the surplus of grease. 1 - Lubricators of the articulation axles at the foot of the mast 1 (Fig. B9/1) (2 lubricators).
  • Page 87 B10/3 B10/4 B10/5 B10/6 B10/7 B10/8 From machine N° : 116 223 B10/9 7 - Lubricators of the head axles 8 (Fig. B10/9) of the steering cylinder (2 lubricators). 8 - Lubricators of steering rod pins 9 (fig. B10/9) (2 lubricator). 9 - Lubricators of the swivel pins 10 (Fig.
  • Page 88 C - EVERY 200 WORKING HOURS SERVICE C1 - C HECK AND ADJUST THE PARKING BRAKE Place the lift truck on level ground. - Untighten the parking brake in position B (Fig. C1). - Remove rubber handle 1 (Fig. C1). - Check the tightening adjustment by locking the parking brake in position A (Fig.
  • Page 89 C4 - C H E C K T H E L E V E L O F T H E F R O N T A X L E DIFFERENTIAL OIL Place the lift truck on level ground with the engine stopped. - Remove level plug 1 (Fig.
  • Page 90 D - EVERY 400 WORKING HOURS SERVICE D1 - D RAIN AND CHANGE THE ENGINE OIL D1/1 D2 - C HANGE THE ENGINE OIL FILTER Place the truck on level ground, let the engine run at idle for a few minutes, then stop the engine.
  • Page 91 D3 - C HANGE THE DRY AIR FILTER CARTRIDGE The air used to burn the fuel is purified by a dry air filter. It is therefore very important that the lift truck should never be used with the cartridge removed or damaged.
  • Page 92 D5 - C HANGE THE HYDRAULIC RETURN OIL FILTER CARTRIDGE Thoroughly clean the outside of the filter and its surroundings before any intervention in order to prevent any risk of polluting the hydraulic circuit. - Lift up the cabin (See chapter : INSTRUMENTS AND CONTROLS in paragraph : 2 - DESCRIPTION).
  • Page 93 Handling and servicing a battery can be dangerous, take the following precautions : - Wear protective goggles. - Keep the battery horizontal. - Never smoke or work near a naked flame. - Work in a well-ventilated area. - In the event of electrolyte being spilled onto the skin or splashing in the eyes, rinse thoroughly with cold water for 15 minutes and call a doctor.
  • Page 94 E - EVERY 800 WORKING HOURS SERVICE E1 - D RAIN AND CHANGE THE HYDRAULIC OIL E1/1 E2 - C L E A N T H E S U C T I O N S T R A I N E R O F T H E HYDRAULIC OIL TANK E3 - C HANGE THE HYDROSTATIC TRANSMISSION OIL...
  • Page 95 Use a clean container and funnel and clean the underside of the oil drum before filling. - Examine the oil level on the cap-gauge 2 (Fig. E1/2), the oil level should be equidistant between the lower and the upper marks. - Check for any possible leak at the drain plug.
  • Page 96 E5 - D R A I N A N D C H A N G E T H E F R O N T A X L E E5/1 DIFFERENTIAL OIL Place the truck on level ground with the engine stopped and the differential oil still warm.
  • Page 97 E7 - D RAIN AND CHANGE THE COOLING LIQUID E7/1 These operations are to be carried out if necessary or once a year at the coming of winter. Place the truck on level ground with the engine stopped and cold. LIQUID DRAINING - Lift up the cabin (See chapter : INSTRUMENTS AND CONTROLS in paragraph : 2 - DESCRIPTION).
  • Page 98 E8 - D RAIN AND CLEAN THE FUEL TANK E8/1 While carrying out these operations, do not smoke or work near a flame. Place the lift truck on level ground with the engine stopped. - Lift up the cabin (See chapter : INSTRUMENTS AND CONTROLS in paragraph : 2 - DESCRIPTION).
  • Page 99 FROM MACHINE N° 142 127 E9/2 - Remove air filter safety cartridge 1 (Fig. E9/2) and replace the safety cartridge concerned with a new cartridge. - Reassemble the entire unit (See chapter : D3 - CHANGE THE DRY AIR FILTER CARTRIDGE in paragraph : 3 - MAINTENANCE). E10 - C LEAN THE HEATING SUCTION FILTER E10/1...
  • Page 100 H - OCCASIONAL MAINTENANCE H1 - B LEED THE FUEL SYSTEM H1/1 These operations are to be carried out only in the following cases : - A component of the fuel system replaced or drained. - A drained tank. - Running out of fuel. Ensure that the level of fuel in the tank is sufficient, turn the ignition key to notch I to establish electrical contact and bleed in the following order : - Lift up the cabin (See chapter : INSTRUMENTS AND CONTROLS in...
  • Page 101 BLEEDING THE INJECTORS H1/5 - Loosen high pressure connectors 5 (Fig. H1/5) of two of the injectors. - Activate the starter until the diesel fuel flows out free of air at connections 5 (Fig. H1/5). - Tighten the connection while the diesel fuel is flowing out (Tightening torque 22 N.m).
  • Page 102 - Unlock the nuts of the wheel to be changed. H2/2 REAR WHEEL NOTE : For this operation, we advise you to use the hydraulic jack MANITOU reference 505 507. - Fit the jack under the hind carriage, as near as possible to the wheel to be changed and adjust the jack (Fig.
  • Page 103 H3 - T OW THE LIFT TRUCK H3/1 To start up the lift truck, never try to push or pull it. Such a manoeuvre would cause serious damage to the hydrostatic trans- mission. UNLOCKING OF HIGH PRESSURE VALVES. ACCESS TO HIGH PRESSURE VALVES. - The upper HP valve 1 (Fig.3/1) is accessible after the lifting of the cab.(See chapter : INSTRUMENTS AND CONTROLS in paragraph : 2 - DESCRIPTION).
  • Page 104 - Take into account the position of the lift truck gravity center for lifting (Fig. H4/1). - Place the hooks in the fastening points provided (Fig. H4/2 and H4/3). H4/1 A = 1056 mm B = 1019 mm (MSI 40) A = 1169 mm B = 906 mm (MSI 50) H4/2 H4/3 3 - 34...
  • Page 105 H5 - T R A N S P O R T T H E L I F T T R U C K O N A F L AT H5/1 SEMITRAILER Ensure that the safety instructions connected to the platform are respected before the loading of the lift truck and that the driver of the means of trans- port is informed about the dimensions and the weight of the lift truck (See chapter : CHARACTERISTICS in paragraph : 2 - DESCRIPTION).
  • Page 106 H6 - L I F T U P T H E C A B I N I N T H E E V E N T O F A N H6/1 ELECTRIC FAILURE UP TO MACHINE N° : 117 315 ASSEMBLY OPTION - Bring a floating battery of the same type as the one used for the lift truck and battery cables.
  • Page 107 H6/7 H7 - L IFT THE CABIN IN THE EVENT OF A HYDRAULIC H7/1 Jusqu'à la machine N° : 117 315 FAILURE IN THE LIFTING SYSTEM - Unlock the cabin with the lever 1 (Fig. H 7/1) in position A. - Tilt the mast backwards as far as possible and if necessary lift the mast until it reaches 50 cm above the cabin.
  • Page 108 H8 - L I F T T H E C A B I N T H E E V E N T H8/1 MECHANICAL FAILURE IN THE LIFTING SYSTEM UP TO MACHINE N° : 117 315 P R O C E D U R E I N T H E E V E N T O F A N U N L O C K I N G C A B L E BREAKAGE - Open the inspection panel of motor 1 (Fig.
  • Page 109 4 - ADAPTABLE 4 - ADAPTABLE ATTACHMENTS ATTACHMENTS IN OPTION ON IN OPTION ON THE RANGE THE RANGE 4 - 1...
  • Page 110 4 - 2...

  • Page 111: Introduction

    INTRODUCTION A wide range of attachments studied and perfectly adapted to your lift truck is available and guaranteed by the manufacturer. - The attachments are delivered with a load chart concerning your lift truck. The operator's manual and the load chart should be kept in the places provided in the lift truck.

  • Page 112: Technical Specifications Of Attachments

    TECHNICAL SPECIFICATIONS OF ATTACHMENTS OAD BACK REST Reference : 572 788 (4T 5T) Width : 1670 mm Weight : Kg Reference : 572 790 (4T 5T) Width : 2000 mm Weight : Kg ORMALISED FORK Reference : 415 449 (4T) Reference : 415 450 (5T) Section...
  • Page 113 SHIFT NORMALIZED CARRIAGE - TDLA 40N 1670 - - TDLA 50N 1670 - Reference Reference . For double mast : 572 303 . For double mast : 572 305 . For triple mast : 572 069 . For triple mast : 572 070 Nominal load capacity: 4000 Kg Nominal load capacity: 4500 Kg...
  • Page 114 ARTHMOVING BUCKET - SP 700 40N SD - - SP 700 40N AD - Reference : 556 302 Reference : 556 303 Nominal load capacity : 700 L / 1260 Kg Nominal load capacity : 700 L / 1260 Kg Width : 2100 mm Width...
  • Page 115 POUT BUCKET DAPTABLE ON FORKS - GL 600 S2 - - GL 800 S2 - Reference : 174 245 Reference : 174 246 Nominal load capacity : 600 L / 1320 Kg Nominal load capacity : 800 L / 1760 Kg Weight : 277 Kg Weight...

  • Page 116: Attachment Shields

    ATTACHMENT SHIELDS ORK PROTECTOR Reference : 227801 UCKET PROTECTOR NOTE : Always ensure that the width of the protector you choose is less than or equal to the width of the bucket. Reference : 206732 Width : 1500 mm Reference : 206728 Width : 1950 mm...

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Msi 40

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