Manitou MI 15 D Manual
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Manitou MI 15 D Manual

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  • Page 2 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE 30/11/2011 1st DATE OF ISSUE 06/02/2012 UPDATED: CHARACTERISTICS - MAINTENANCE 13/07/2012 UPDATED: 2-7 to 2-19, 2-33, 3-6 to 3-11, 3-27, ADDING: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE 16/07/2013 UPDATED: ISO3691...
  • Page 3 1 - OPERATING AND SAFETY INSTRUCTIONS...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS INSTRUCTIONS TO THE COMPANY MANAGER 1 - 4 THE SITE 1 - 4 THE OPERATOR 1 - 4 THE LIFT TRUCK 1 - 4 A - THE LIFT TRUCK’S SUITABILITY FOR THE JOB 1 - 4 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS 1 - 4 C - MODIFICATION OF THE LIFT TRUCK 1 - 5...

  • Page 6: Instructions To The Company Manager

    A - THE LIFT TRUCK’S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator’s manual, with a STATIC TEST COEFFICIENT OF 1.33 and a DYNAMIC TEST COEFFICIENT OF 1, as specified in harmonised norm EN 1726-1 for mast trucks.

  • Page 7: C - Modification Of The Lift Truck

    C - MODIFICATION OF THE LIFT TRUCK - For your safety and that of others, you must not change the structure and settings of the various components used in your lift truck (hydraulic pressure, calibrating limiters, I.C. engine speed, addition of extra equipment, addition of counterweight, unapproved attachments, alarm systems, etc.) yourself.

  • Page 8: Instructions For The Operator

    INSTRUCTIONS FOR THE OPERATOR PREAMBULE WHENEVER YOU SEE THIS SYMBOL IT MEANS: WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK. The risk of accident while using, servicing or repairing your lift truck can be restricted if you follow the safety instructions and safety measures detailed in these instruction.

  • Page 10: Operating Instructions Unladen And Laden

    OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Carry out daily maintenance (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Make sure the lights, indicators and windscreen wipers are working properly. - Make sure the rear view mirrors are in good condition, clean and properly adjusted.

  • Page 11: C - Environment

    C - ENVIRONMENT - Comply with site safety regulations. - If you have to use the lift truck in a dark area or at night, make sure it is equipped with working lights. - During handling operations, make sure that no one is in the way of the lift truck and its load. - Do not allow anybody to come near the working area of the lift truck or pass beneath an elevated load.

  • Page 12: E - Starting The Lift Truck

    E - STARTING THE LIFT TRUCK SAFETY NOTICE The lift truck must only be started up or manoeuvred when the operator is sitting in the driver’s cab, with his seat belt adjusted and fastened. - Never try to start the lift truck by pushing or towing it. Such operation may cause severe damage to the transmission. If necessary, to tow the lift truck in an emergency, the transmission must be placed in the neutral position (see: 3 - MAINTENANCE: G - OCCASIONAL MAINTENANCE).

  • Page 13: G - Stopping The Lift Truck

    - Use the rear-view mirrors frequently. - Drive round obstacles. - Never drive on the edge of a ditch or steep slope. - It is dangerous to use two lift trucks simultaneously to handle heavy or voluminous loads, since this operation requires particular precautions to be taken.

  • Page 14: H - Driving The Lift Truck On The Public Highway

    H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY SAFETY INSTRUCTIONS - Operators driving on the public highway must comply with current highway code legislation. - The lift truck must comply with current road legislation. If necessary, there are optional solutions. Contact your dealer. INSTRUCTIONS - Make sure the revolving light is in place, switch it on and verify its operation.

  • Page 15: Instructions For Handling A Load

    A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE).

  • Page 16: C - Transverse Attitude Of The Lift Truck

    C - TRANSVERSE ATTITUDE OF THE LIFT TRUCK The transverse attitude is the transverse slope of the chassis with respect to the horizontal. Raising the load reduces the lift truck’s lateral stability. The transverse attitude must be set with the mast in down position as follows: - Position the lift truck so that the bubble in the level is between the two lines (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).

  • Page 17: E - Taking Up And Laying A High Load On Tyres

    E - TAKING UP AND LAYING A HIGH LOAD ON TYRES You must not raise the mast if you have not checked the transverse attitude of the lift truck (see: INSTRUCTIONS FOR HANDLING A LOAD: C - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility (see: OPERATIONS INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY).

  • Page 18: Maintenance Instructions Of The Lift Truck

    MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary. - Stop the I.C.

  • Page 19: Welding

    WELDING - Disconnect the battery before any welding operations on the lift truck. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid high tension current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tyre.

  • Page 20: If The Lift Truck Is Not To Be Used For A Long Time

    The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.

  • Page 21: Bringing The Lift Truck Back Into Service

    BRINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit the intake hose. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Put the handbrake on and remove the axle stands.
  • Page 22 1-20...
  • Page 23 2 - DESCRIPTION...
  • Page 25 TABLE OF CONTENTS « EC» DECLARATION OF CONFORMITY IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS MI 15 D MI 18 D CHARACTERISTICS MI 15 G MI 18 G 2-10 CHARACTERISTICS MI 20 D MI 25 D 2-12 CHARACTERISTICS MI 20 G...
  • Page 26 BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Constructeur de la machine décrite ci-après, Manufacturer of the machine described below MI 15 D / MI 15 G MI 18 D / MI 18 G MI 20 D / MI 20 G...
  • Page 27 bg : 1) удостоверение за « СЕ » съответствие (oригинална), 2) Фирмата, 3) Адрес, 4) Техническо досие, 5) Фабрикант на описаната по-долу машина, 6) Обявява, че тази машина, 7) Отговаря на следните директиви и на тяхното съответствие национално право, 8) За машините към допълнение IV, 9)Номер на удостоверението, 10) Наименувана фирма, 15) хармонизирани...
  • Page 28 - Serial Nr - Year of manufacture For any further technical information regarding your lift truck refer to chapter: 2 - DESCRIPTION: CHARACTERISTICS. ENGINE (FIG. B) MI 15 D MI 18 D MI 20 D MI 25 D MI 30 D...
  • Page 29 - Type - Serial Nr MAST (FIG. E) - Mast identification Nr PLATE MANUFACTURER OF THE ATTACHMENT (FIG. F) - Model - Serial no. MANITOU BF 44158 ANCENIS CEDEX FRANCE - Year of manufacture MODELE N° dans la série Année fabrication Masse à...
  • Page 30 CHARACTERISTICS MI 15 D MI 18 D NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MANITOU Model type MI 15 D MI 18 D Propulsion: battery, diesel, petrol, LPG, mains...
  • Page 31 Speed of travel laden 18,5 18,6 km/h Speed of travel unladen 19,3 5.1.1 km/h Speed of rise laden 0,50 0,50 Speed of rise unladen 0,55 0,55 5.2.1 Speed of lowering laden 0,50 0,50 Speed of lowering unladen 0,55 0,55 5.3.1 Nominal towing power laden 14 500 14 400...
  • Page 32 CHARACTERISTICS MI 15 G MI 18 G NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MANITOU Model type MI 15 G MI 18 G Propulsion: battery, diesel, petrol, LPG, mains...
  • Page 33 Speed of travel laden 17,5 17,5 km/h Speed of travel unladen 5.1.1 km/h Speed of rise laden 0,45 0,45 Speed of rise unladen 0,55 0,55 5.2.1 Speed of lowering laden 0,50 0,50 Speed of lowering unladen 0,55 0,55 5.3.1 Nominal towing power laden 14 600 14 500 Nominal towing power unladen...
  • Page 34 CHARACTERISTICS MI 20 D MI 25 D NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MANITOU Model type MI 20 D MI 25 D Propulsion: battery, diesel, petrol, LPG, mains...
  • Page 35 Speed of travel laden km/h Speed of travel unladen 18,5 18,6 5.1.1 km/h Speed of rise laden 0,56 0,56 Speed of rise unladen 0,58 0,58 5.2.1 Speed of lowering laden 0,48 0,50 Speed of lowering unladen 0,55 0,55 5.3.1 Nominal towing power laden 19 000 19 400 Nominal towing power unladen...
  • Page 36 CHARACTERISTICS MI 20 G MI 25 G NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MANITOU Model type MI 20 G MI 25 G Propulsion: battery, diesel, petrol, LPG, mains...
  • Page 37 Speed of travel laden 18,8 19,4 km/h Speed of travel unladen 19,4 19,7 5.1.1 km/h Speed of rise laden 0,56 0,56 Speed of rise unladen 0,55 0,55 5.2.1 Speed of lowering laden 0,48 0,50 Speed of lowering unladen 0,50 0,50 5.3.1 Nominal towing power laden 16 800...
  • Page 38 CHARACTERISTICS MI 30 D MI 35 D NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MANITOU Model type MI 30 D MI 35 D Propulsion: battery, diesel, petrol, LPG, mains...
  • Page 39 Speed of travel laden km/h Speed of travel unladen 18,5 18,5 5.1.1 km/h Speed of rise laden 0,45 0,39 Speed of rise unladen 0,52 0,40 5.2.1 Speed of lowering laden 0,43 0,40 Speed of lowering unladen 0,48 0,35 5.3.1 Nominal towing power laden 20 000 20 500 Nominal towing power unladen...
  • Page 40 CHARACTERISTICS MI 30 G MI 35 G NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MANITOU Model type MI 30 G MI 35 G Propulsion: battery, diesel, petrol, LPG, mains...
  • Page 41 Speed of travel laden km/h Speed of travel unladen 18,5 17,5 5.1.1 km/h Speed of rise laden 0,45 0,40 Speed of rise unladen 0,55 0,52 5.2.1 Speed of lowering laden 0,48 0,47 Speed of lowering unladen 0,50 0,38 5.3.1 Nominal towing power laden 17 400 17 500 Nominal towing power unladen...
  • Page 42 CHARACTERISTICS OF MASTS WITH ROLLERS AND LOAD CHARTS MI 15 D MI 15 G MI 18 D MI 18 G NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. 2-20...
  • Page 43 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY NENNKAPAZITÄT CAPACIDAD NOMINAL CAPACITÀ NOMINALE ACTUAL CAPACITIES CAPACITES EFFECTIVES ACTUAL CAPACITIES SUIVANT NORME EN 1726-1 ISO 1074. EFFEKTIVE KAPAZITÄT (according to standard EN 1726-1) CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA Jusqu'à hauteur de levée 1 - Up to height of Up to height of Bis zur hubhöhe Hasta altura de elevación...
  • Page 44 CHARACTERISTICS OF MASTS WITH ROLLERS AND LOAD CHARTS MI 20 D MI 20 G MI 25 D MI 25 G NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. 2-22...
  • Page 45 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY NENNKAPAZITÄT CAPACIDAD NOMINAL CAPACITÀ NOMINALE ACTUAL CAPACITIES CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT SUIVANT NORME EN 1726-1 ISO 1074. (according to standard EN 1726-1) CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA Jusqu'à hauteur de levée 1 - Up to height of Up to height of Bis zur hubhöhe Hasta altura de elevación...
  • Page 46 CHARACTERISTICS OF MASTS WITH ROLLERS AND LOAD CHARTS MI 30 D MI 30 G MI 35 D MI 35 G NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. 2-24...
  • Page 47 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY NENNKAPAZITÄT CAPACIDAD NOMINAL CAPACITÀ NOMINALE ACTUAL CAPACITIES CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT SUIVANT NORME EN 1726-1 ISO 1074. (according to standard EN 1726-1) CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA Jusqu'à hauteur de levée 1 - Up to height of Up to height of Bis zur hubhöhe Hasta altura de elevación...
  • Page 48 FRONT AND REAR TIRES PRESSURE (bar) FRONT TYRE LOAD (kg) PRESSURE SOLID SOLID SOLID SOLID 6.50-10 unladen laden PRESSURE SOLID SOLID SOLID SOLID 7.00-12 unladen laden PRESSURE SOLID SOLID SOLID SOLID 28x9-15 unladen laden PRESSURE (bar) REAR TYRE LOAD (kg) PRESSURE SOLID SOLID SOLID SOLID 5.00-8...
  • Page 49 GROUND CONTACT PRESSURE (kg/ GROUND CONTACT AREA (cm2) PRESSURE LOAD cm2) (bar) (kg) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 5.00-8 SOLID 6.00-9 SOLID ADVANCE 6.50-10 SOLID 7.00-12 SOLID 28x9-15 SOLID 2-27...
  • Page 50 INSTRUMENTS AND CONTROLS 2-28...
  • Page 51 DESCRIPTION 1 - DRIVER'S SEAT 2 - SAFETY BELT 3 - STEERING WHEEL TILTING KNOB 4 - Driving seat access handle 5 - BRAKING OIL TANK ACCESS PANEL 6 - CONTROL AND SIGNAL LIGHTS PANEL 7 - SWITCHES 8 - LIGHT AND INDICATOR SWITCH 9 - IGNITION SWITCH 10 - HORN 11 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION...
  • Page 52 1 - DRIVER'S SEAT (depending on model) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT (FIG. A) Adjust the weight when the driver is sitting on the seat. - Pull the weight adjustment lever 1 fully out. - Move the weight adjustment lever 1 up to increase the weight or down to reduce it.
  • Page 53 1 - DRIVER'S SEAT (depending on model) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. LONGITUDINAL ADJUSTMENT - Pull the locking lever 1 upwards. - Slide the seat to the desired position. - Release the lever and be sure it returns to the lock position. ANGLE ADJUSTMENT OF THE BACK-REST - Pull the locking lever 2 upwards.
  • Page 54 6 - CONTROL AND SIGNAL LIGHTS PANEL CONTROL INSTRUMENTS A - FUEL LEVEL Only for MI .. D Zone A1 indicates that you are using the reserve supply and that time of use is limited. B - ENGINE WATER TEMPERATURE Zone B1 (0°...
  • Page 55 7 - SWITCHES NOTE: The location of the switches may vary depending on the options. A - REVOLVING LIGHT B - WORKING TAIL LIGHT C - OPTION FRONT WINDSCREEN WIPER + FRONT WINDSCREEN WASHER D - OPTION REAR WINDSCREEN WIPER 8 - LIGHT AND INDICATOR SWITCH A - OFF Lights off, direction indicators not flashing.
  • Page 56 11 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION When operating this control, the lift truck should be travelling at slow speed (less than 2 km/h) and not accelerating. When the reverser is in the neutral position a mechanical lock prevents an accidental shifting movement. FORWARD: Lift slightly and push the lever forwards (position A).
  • Page 57 - Remove cover 1 to access fuses F3 to F14 and to relays JQ1 to JQ8 and SG. F3 - Revolving light (15A). - Working tail light (15A). F4 - Rear sidelights (20A). - Front headlights (20A). F5 - Horn (10A). F6 - Stop lights (10A).
  • Page 58 16 - HYDRAULIC CONTROLS Do not attempt to alter the hydraulic system pressure. In the event of suspected malfunction, contact your dealer. ANY MODIFICATION MAY RENDER THE WARRANTY NULL AND VOID. Use the hydraulic controls carefully without jerking, to avoid accidents caused by shaking the lift truck. LIFTING THE LOAD - The lever A backwards when lifting.
  • Page 59 21 - CHARTS 22 - REAR-VIEW MIRROR 23 - FRONT LIGHTS A - Front right-hand headlight. B - Right-hand indicator. C - Front left-hand headlight. D - Left-hand indicator. 24 - WORKING TAIL LIGHT 25 - REAR LIGHTS A - Left-hand indicator. B - Left-hand sidelight.
  • Page 60 TOWING PIN AND HOOK Located at the rear of the lift truck, this device is used to attach a trailer. Its capacity is limited for each lift truck by the Authorized Gross Vehicle Weight, tractive force and maximum vertical force on the coupling point. - To use a trailer, see current regulations in your country (maximum running speed, braking, maximum weight of trailer, etc.).
  • Page 61 3 - MAINTENANCE...
  • Page 63 TABLE OF CONTENTS MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT FILTERS CARTRIDGES AND BELTS MI 15 D MI 18 D MI 20 D MI 25 D MI 30 D MI 35 D FILTERS CARTRIDGES AND BELTS MI 15 G MI 18 G...
  • Page 64 - Improvements due to experience feedback. - Operator training. - Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
  • Page 66 FILTERS CARTRIDGES AND BELTS MI 15 D MI 18 D MI 20 D MI 25 D MI 30 D MI 35 D ENGINE ENGINE OIL FILTER ALTERNATOR BELT Part number: 827148 Part number: 827155 Change: 500 H DRY AIR FILTER CARTRIDGE...
  • Page 67 FILTERS CARTRIDGES AND BELTS MI 15 G MI 18 G MI 20 G MI 25 G MI 30 G MI 35 G ENGINE ENGINE OIL FILTER ALTERNATOR BELT Part number: 826575 Part number: 826638 Change: 500 H DRY AIR FILTER CARTRIDGE only for MI 15/18 G Part number: 827630 except for MI 15/18 G...
  • Page 68 USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organised with the dealer, a diagnostic analysis of engine, gear box and axle oils may be requested depending on the rate of use.
  • Page 69 ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER 400 g 161589 SWIVEL PINS 1 kg 720683 STEERING CONNECTING ROD MANITOU Grease 5 kg 554974 REAR AXLE OSCILLATION BLUE multi-purpose 20 kg 499233 REAR WHEEL BEARINGS 50 kg 489670 CAB (OPTION)
  • Page 70 SERVICING SCHEDULE (1): MANDATORY 500 HOUR OR 6 MONTH SERVICE. This service must be carried out after approximately the first 500 hours of operation or within the 6 months following the start-up of the machine (whichever occurs first). A = ADJUST, C = CHECK, G = GREASE, N = CLEAN, PAGE P = BLEED, R = REPLACE, V = DRAIN ENGINE...
  • Page 71 A = ADJUST, C = CHECK, G = GREASE, N = CLEAN, PAGE P = BLEED, R = REPLACE, V = DRAIN HYDRAULIC Hydraulic oil level 3-14 <<< <<< <<< <<< <<< <<< <<< <<< <<< Speeds of hydraulic movements Condition of hoses and flexible pipes <<<...
  • Page 72 A1 - ENGINE OIL LEVEL A1/1 CHECK MI 15 D / MI 18 D MI 20 D / MI 25 D MI 30 D / MI 35 D Place the lift truck on level ground with the engine stopped, and let the oil drain into the sump.
  • Page 73 (see 3 - MAINTENANCE: F – EVERY 2000 HOURS OF SERVICE). A3 - FUEL LEVEL CHECK MI 15 D / MI 18 D MI 20 D / MI 25 D MI 30 D / MI 35 D NOTE: The fuel level is shown by a fuel gauge.
  • Page 74 - Raise the engine cover (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Remove cap 1 (fig. A4/1). MI 15 D / MI 15 G / MI 18 D / MI 18 G - Refer to the dipstick 2 (fig. A4/1 and A4/2): A...
  • Page 75 3-15...
  • Page 76 Never clean the cartridge by tapping it against a hard surface. Your eyes must be protected during this intervention. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU reference: 479292).
  • Page 77 B5 - MAST B5/1 GREASE To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 working hours or every day.
  • Page 78 B6 - WINDSCREEN WASHER LIQUID LEVEL (OPTION) B6/1 CHECK - Remove the storage tray 1 (fig. B6/1). - Visually check the level (fig. B6/2). - If necessary add windscreen washer liquid (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) through filler port 2 (fig. B6/2). B6/2 B7 - CAB DOOR (OPTION) GREASE...
  • Page 79 3-19...
  • Page 80 C - EVERY 250 HOURS OF SERVICE Carry out the operations described previously as well as the following operations. C1 - TRANSMISSION OIL LEVEL C1/1 CHECK Place the lift truck on level ground with the engine stopped. - Raise the engine cover (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Remove the floor mat.
  • Page 81 3-21...
  • Page 82 D - EVERY 500 HOURS OF SERVICE Carry out the operations described previously as well as the following operations. D1 - DRY AIR FILTER CARTRIDGE D1/1 CHANGE MI 15/18 D MI 15/18 G Pre-filtration cartridges are available for use in a heavily dust laden atmospheres (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
  • Page 83 DRAIN D3 - ENGINE OIL FILTER CHANGE MI 15 D / MI 18 D MI 20 D / MI 25 D MI 30 D / MI 35 D Place the lift truck on level ground, let the engine run at idle for a few minutes, then stop the engine.
  • Page 84 - Top up the level if necessary. D4 - FUEL WATER TRAP DRAIN MI 15 D / MI 18 D MI 20 D / MI 25 D MI 30 D / MI 35 D The water trap serves to stop the water contained in the fuel, it is incorporated within the fuel filter.
  • Page 85 - Check the belt tension between the pulleys of the crankshaft and of the alternator. MI 15 D / MI 18 D - Under pressure applied by the thumb (98 N), the tension should be between 8 et 12 mm.
  • Page 86 Carry out the operations described previously as well as the following operations. E1 - FUEL FILTER CHANGE MI 15 D / MI 18 D MI 20 D / MI 25 D MI 30 D / MI 35 D - Raise the engine cover (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
  • Page 87 E4 - TRANSMISSION OIL E4/1 DRAIN E5 - TRANSMISSION METAL OIL FILTER CLEAN Place the lift truck on level ground with the engine stopped. - Raise the engine cover (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Remove the floor mat. - Undo the screws 1 (fig.
  • Page 88 E6 - HYDRAULIC OIL E6/1 DRAIN E7 - FILTER CAP FOR HYDRAULIC OIL TANK CLEAN E8 - SUCTION STRAINER FOR HYDRAULIC OIL TANK CLEAN E9 - HYDRAULIC RETURN OIL FILTER CHANGE Up to machine n° 856629 Place the lift truck on level ground with the engine stopped, and the mast lowered as far as possible.
  • Page 89 E6 - HYDRAULIC OIL E6/1 DRAIN E7 - FILTER CAP FOR HYDRAULIC OIL TANK CLEAN E8 - SUCTION STRAINER FOR HYDRAULIC OIL TANK CLEAN E9 - HYDRAULIC RETURN OIL FILTER CHANGE From machine n° 856630 Place the lift truck on level ground with the engine stopped, and the mast lowered as far as possible.
  • Page 90 E10 – BRAKE PEDAL AXLES E10/2 GREASE To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 working hours or every day.
  • Page 91 3-31...
  • Page 92 F1 - COOLING FLUID F1/1 DRAIN MI 15 D / MI 18 D MI 20 D / MI 25 D MI 30 D / MI 35 D These operations are to be carried out if necessary or every two years at the beginning of winter.
  • Page 93 F1 - COOLING FLUID F1/1 DRAIN MI 15 G / MI 18G MI 20 G / MI 25 G MI 30 G / MI 35 G These operations are to be carried out if necessary or every two years at the beginning of winter. Place the lift truck on level ground with the engine stopped and cold.
  • Page 94 CHECK - Check the tightening torque of the wheel nuts with a torque wrench. Wheel nut tightening torques MI 15 D / MI 15 G / MI 18 D / MI 18 G • Front wheels: 157-176 N.m MI 20 D / MI 20 G / MI 25 D / MI 25 G / MI 30 D / MI 30 G / MI 35 D / MI 35 G 441-588 N.m...
  • Page 95 3-35...
  • Page 96 G - OCCASIONAL MAINTENANCE G1 - FUEL SYSTEM G1/1 BLEEDING MI 15 D / MI 18 D MI 20 D / MI 25 D MI 30 D / MI 35 D These operations are to be carried out only in the following cases: - A component of the fuel system replaced or drained.
  • Page 97 SLINGING - Take into account the position of the lift truck centre of gravity for lifting (fig. G4/1). A = 648 mm B = 772 mm MI 15 D A = 776 mm B = 644 mm MI 15 G...
  • Page 98 G5 - LIFT TRUCK ON A PLATFORM G5/1 TRANSPORTING Ensure that the safety instructions connected to the platform are respected before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck (see: 2 - DESCRIPTION: CHARACTERISTICS).
  • Page 99 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE...
  • Page 101 TABLE OF CONTENTS INTRODUCTION TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT SHIELDS...
  • Page 102 In this case, the movement cut-out must be switched on and the transverse attitude perfectly horizontal. Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS).
  • Page 103 Double Mast With All-Round Vision (DVT) **: Double Mast With Total Free-Acting Lift (DLL) ***: Triple Mast With Free-Acting Lift (TLL) STANDARDISED SIDE-SHIFT CARRIAGE MI 15 D / MI 15 G MI 18 D / MI 18 G HC 15/18 * HC 15/18 **...
  • Page 104 Double Mast With All-Round Vision (DVT) **: Double Mast With Total Free-Acting Lift (DLL) ***: Triple Mast With Free-Acting Lift (TLL) FORK POSITIONER WITH SIDE-SHIFT MI 15 D / MI 15 G MI 18 D / MI 18 G 55K-FPS-A253 * 55K-FPS-A253 **...
  • Page 105 STANDARDISED FORK MI 15 D / MI 15 G MI 18 D / MI 18 G PART NUMBER 916182 Section 100x35x1070 Weight 39 kg STANDARDISED FORK MI 20 D / MI 20 G MI 25 D / MI 25 G...
  • Page 106 ATTACHMENT SHIELDS FORK PROTECTOR PART NUMBER 227801...

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