Doosan D20S-5 Operation & Maintenance Manual page 93

Lift trucks
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Problem
Problem
Rough Idle
Rough Idle
High Idle Speed
High Idle Speed
Poor High Speed
Poor High Speed
Performance
Performance
Probable Cause
Probable
Cause
Incorrect Idle speed control 
Incorrect Idle speed control
Incorrect timing or spark control
Incorrect timing or spark control
Engine Mechanical
Engine
Mechanical
Incorrect Idle speed control
Incorrect Idle speed control
Throttle sticking
Throttle sticking
Foot pedal sticking or incorrect
Foot pedal sticking or incorrect
pedal signal
pedal signal
Clogged fuel
Clogged
fuel filter
filter
Plugged fuel
Plugged
fuel line
line
Air filter
Air
filter clogged
clogged
Faulty vapor connection between
Faulty vapor connection between
the
the
pressure
pressure
regulator/converter
regulator/converter
and the mixer
and the mixer
Pressure
Pressure regulator
regulator malfunction
malfunction
Air/Fuel
Air/Fuel Mixer
Mixer malfunction
malfunction
Restricted
Restricted exhaust
exhaust system
system
Incorrect ignition control 
Incorrect ignition control
 
Incorrect air/fuel control
Incorrect air/fuel control
Incorrect throttle position
Incorrect throttle position
-90-
-90-
Corrective Action
Corrective
 
See Advanced Diagnostics & See Engine
See Advanced Diagnostics & See Engine
Service Manual
Service Manual
See Engine
See
Engine Service
Service Manual
See Advanced Diagnostics & See Engine
See Advanced Diagnostics & See Engine
Service Manual
Service Manual
Check pedal return spring travel for binding
Check pedal return spring travel for
See Advanced Diagnostics
See Advanced Diagnostics
   
Repair/replace as
Repair/replace
See Maintenance section, Fuel Filter
See Maintenance section, Fuel Filter
   
replacement
replacement
Remove
Remove obstruction
obstruction from
Close liquid fuel valve
Close liquid fuel valve
   
Using caution, disconnect the fuel line
Using caution, disconnect the fuel line
   
(some propane may escape)
(some propane may escape)
Clear obstruction with compressed air
Clear obstruction with compressed air
   
Re-connect fuel line
Re-connect fuel line
   
Slowly open liquid fuel valve & Leak
Slowly open liquid fuel valve & Leak
   
test
test
Check air
Check
air filter
filter
Clean/replace as required
Clean/replace as required
   
Check connection
Check connection
   
Verify no holes in hose
Verify no holes in hose
Clamps must be tight
Clamps must be tight
   
Look
Look
for
for
   
collapsed hose
collapsed hose
Test
Test pressure
pressure regulator
See Engine Service Manual
See Engine Service Manual
   
Check
Check mixer
mixer
See Engine Service Manual
See Engine Service Manual
   
Check
Check exhaust
exhaust system
Measure exhaust back pressure
Measure exhaust back pressure    
   
See Advanced Diagnostics & See Engine
See Advanced Diagnostics & See Engine
Service Manual
Service Manual
Operation Section
Operation Section
Action
Manual
binding
as required
required
from the
the fuel
fuel line
line
kinked,
kinked,
pinched
pinched
and/or
and/or
regulator operation
operation
system

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