Doosan D50S-5 Manuals

Manuals and User Guides for Doosan D50S-5. We have 4 Doosan D50S-5 manuals available for free PDF download: Operation & Maintenance Manual, Service Manual, Specifications Systems Operation Testing & Adjusting Disassembly & Assembly

Doosan D50S-5 Operation & Maintenance Manual (204 pages)

Brand: Doosan | Category: Forklifts | Size: 9 MB

Operation & Maintenance Manual

2
- Table of Contents
  2
- Information Section
  
  3
  - Foreword
    3
- Safety Section
  
  5
  - Important Safety Information
    5
  - Safety
    6
    
    Warning Signs and Labels
    6
    
    General Hazard Information
    11
    
    Operation Information
    12
    
    Maintenance Information
    15
    
    Operator Restraint System (if Equipped)
    18
    
    Avoiding Lift Truck Tipover
    22
    
    Safety Rules
    24
    
    How to Survive in a Tipover (if Operator Restraint System Equipped)
    30
- General Section
  
  32
  - Declaration of Conformity
    32
  - Specifications
    33
  - Noise &Vibration
    49
  - Capacity Chart - Without Side Shifter
    50
  - Capacity Chart - with Side Shifter
    52
  - Serial Number
    54
  - Operator's Warning and Identification Plate
    56
- Operation Section
  
  58
  - Operator's Station and Monitoring Systems
    58
  - Seat Switch System
    68
  - Lift Truck Controls
    68
  - Refueling
    73
  - Before Starting the Engine
    76
  - Starting the Engine
    79
  - After Starting the Engine
    82
  - Lift Truck Operation
    118
  - Auto Shift Controller ASC-202/204/208 (if Equipped)
    120
  - Operating Techniques
    125
  - Parking the Lift Truck
    129
  - Lift Fork Adjustment
    130
  - Storage Information
    131
  - Transportation Hints
    132
  - Towing Information
    133
- Maintenance Section
  
  134
  - Inspection, Maintenance and Repair of Lift Truck Forks
    134
  - Tire Inflation Information
    138
  - Torque Specifications
    139
  - Cooling System Specifications
    141
  - Fuel Specifications
    143
  - Lubricant Specifications
    145
Maintenance Intervals

149

Doosan D50S-5 Service Manual (152 pages)

Brand: Doosan | Category: Engine | Size: 24 MB

Important Safety Information
3
Table of Contents
7
1 General Information

9
2 Technical Information

20
- Engine Model and Serial Number
  20
- Engine Type
  21
  - Cylinder Block
    21
  - Piston Con-Rod / Crankshaft
    21
- Engine Timing
  21
- Valves
  22
- Lubrication System
  22
  - Recommend of Lubricating Oil
    23
  - Oil Cooler
    24
  - Oil Filter
    24
- Air Cleaner
  25
- Fuel System
  25
  - Injection Pump
    26
  - Fuel Filter
    26
  - Fuel Requirements
    26
  - How to Select Fuel Oil
    27
- Cooling System
  28
  - Anti-Freeze
    29
  - Cooling Water
    29
- V-Belt Tension Check and Adjust
  31
- Valve Clearance and Adjustment
  32
- Cylinder Compression Pressure
  33
- Injection Nozzle
  34
- Battery
  34
- Starting Motor
  34
- Diagnosis and Remedy
  35
- Engine Inspection
  44
  - Stopping Engine
    44
  - General Engine Inspection Cycle36
    44
- Use of Original Parts for Repair and Replacement
  45
3 Maintenance

46
- Engine Disassembly
  46
- Engine Inspection
  65
  - Cylinder Block
    65
  - Cylinder Head
    65
  - Valve Stem and Valve Guide Clearance
    66
  - Valve Spring
    70
  - Tappet
    71
  - Push Rod
    71
  - Rocker Arm Correction
    72
  - Idler Gear and Shaft
    73
  - Camshaft
    73
  - Cylinder Liner
    75
  - Cylinder Block
    76
  - Piston
    79
  - Maintenance of Cylinder Block, Cylinder Liner and Piston
    82
  - Connecting Rod
    83
  - Crankshaft
    85
  - Flywheel and Flywheel Housing
    89
- Engine Reassembly
  90
  - Piston and Connecting Rod Assembly
    90
  - Cylinder Head Assembly Parts
    92
  - Rocker Arm and Shaft Assembly
    95
  - Main Components
    96
  - Major Component Assembly
    102
  - External Parts
    106
4 Commissioning and Operation

111
- Preparation
  111
  - Starting
    111
- Starting and Operation
  112
  - Operation of a New Engine (Break-In)
    112
  - Check Points for Break-In
    112
- Inspections after Starting
  114
- Operation in Winter Time
  114
  - Prevention against the Freeze of Cooling Water
    114
  - Prevention against Excessive Cooling
    114
  - Lubricating Oil
    115
  - Starting of Engine in Winter
    115
  - Tuning the Engine
    115
- Maintenance and Care
  116
  - Periodical Inspection and Maintenance
    116
  - Exchanging of Lubrication Oil
    116
  - Oil Level
    116
  - Oil Exchange Procedure
    116
  - Replacement of Oil Filter Cartridge109
    117
- Cooling System
  118
  - Coolant Draining
    118
  - Cleaning of the Cooling Inside System Circuit
    119
- Valve Clearance and Adjustment
  119
- Injection Timing
  121
- Tightening the Cylinder Head Bolts
  124
- Fuel Injection Pump
  124
- Feed Pump Strainer
  125
- Separator (Add if Necessary)
  125
- Air Bleeding
  125
- Belts
  126
5 Maintenance of Major Components

129
- Lubrication System
  129
  - Oil Pump
    129
  - Oil Cooler
    131
- Cooling System
  132
  - Water Pump
    132
  - Thermostat
    136
- Fuel System
  137
  - Fuel Filter
    137
  - Injection Nozzle
    138
  - Injection Pump Calibration
    142
  - Precautions for Operation
    145
  - Walk-Around Check and Servicing
    146
  - Diagnostics and Troubleshooting139
    147
6 Special Tool List

148
Appendix

150

Doosan D50S-5 Operation & Maintenance Manual (204 pages)

Brand: Doosan | Category: Forklifts | Size: 5 MB

Table of Contents

2
- Information Section
  3
- Foreword
  3
- Safety
  6
- Warning Signs and Labels
  6
- General Hazard Information
  11
- Safety Rules
  24
- How to Survive in a Tipover (if Operator Restraint System Equipped)
  30
- General Section
  31
- Capacity Chart - - with
  50
- Operation Section
  57
- Seat Switch System
  67
- Lift Truck Controls
  68
- Refueling
  72
- After Starting the Engine
  81
- Parking the Lift Truck
  128
- Plate
  132
- Inspection, Maintenance and Repair of Lift Truck
  133
- Tire Inflation Information
  137
- Torque Specifications
  138
- Cooling System Specifications
  140
- Specifications
  143
Every 250 Service Hours or

149
- Adjust Adjust
  151
- When Required
  152
- Radiator Cap - Clean, Change
  157
- Brake Oil (OCDB) - Check
  158
- Daily
  159
- Every 10 Service Hours or Daily
  159
- Air Cleaner Indicator - Check
  160
- Engine Oil Level - Check
  160
- Mast Channels - Lubricate
  162
- Transmission Oil Level - Check
  163
- First 250 Service Hours or a Month
  171
- Clean
  174
- Check
  175
- Inspect
  175
- Leaks
  175
- Hydraulic Oil Level - Check
  176
- Mast, Carriage, Lift Chains & Attachments - Inspect, Lubricate
  177
- Lubricate
  178
- Inspect
  179
- Wheel Bolts & Nuts - Inspect
  179
- Belts (Diesel E/G on E/G Only) - Ly) - Check, Adjust
  180
- Crosshead Rollers - Inspect
  181
- Lubricate
  181
- Check
  182
- Drive Axle Oil (OCDB) - Change
  182
- Parking Brake - Test, Adjust
  182
- Engine Oil & Filter(Diesel Engine Only) - Change
  183
- Fuel Trim Valve(FTV) Inspection
  183
- Inspect Vacuum Lines and Fittings (G643(E) Engine
  183
- Overhead Guard - Inspect
  183
- Universal Joint - Inspect, Lubricate
  183
- Index
  201
- Months
  201
- Service Service Hours Hours or or Monthly
  201

Doosan D50S-5 Specifications Systems Operation Testing & Adjusting Disassembly & Assembly (68 pages)

Brand: Doosan | Category: Control Unit | Size: 4 MB

Table of Contents
4
Specification

6
- General Tightening Torque
  6
- Drive Axle Specification
  7
- Torque Converter
  8
- Transmission Pump
  8
- Drive Axle Mounting
  9
- Differential
  9
- Wheel Bearing and Drive Wheel
  9
- Brake Assembly
  10
- Brake Drum Diameter
  11
- U - Joint
  11
System Operation

12
- General Information
  12
- Power Shift Transmission
  13
- Transmission Control Valve
  18
  - Cross-Section View
    18
  - Hydraulic Schematic
    19
- Differential and Drive Axles
  21
  - Differential
    21
  - Wheel Hub
    21
- Brake Components
  22
  - Shoe Brake
    22
  - Brake Adjuster
    22
  - Ocdb
    23
Testing and Adjusting

24
- Troubleshooting
  24
  - Visual Checks
    24
  - Checks During Operation
    24
  - Check List During Operation
    24
  - Check List from Operation Noise
    26
  - Check List from Pressure Test
    27
  - Differential
    28
- Transmission Pressure
  29
- Converter Stall Test
  30
- Shimming of Transmission Shaft
  31
- Wheel Brake Adjustment
  31
- Inching Pedal Adjustment
  33
Disassembly and Assembly

36
- Drive Shaft and Universal Joint
  36
- Engine, Torque Converter and Transmission
  37
- Transmission Control Valve
  41
- Transmission
  44
- Drive Axle
  55

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Doosan D50S-5 Manuals

Doosan D50S-5 Operation & Maintenance Manual (204 pages)

Table of Contents

Operation & Maintenance Manual

Information Section

Safety Section

General Section

Operation Section

Maintenance Section

Maintenance Intervals

Notice

When Required

Every 10 Service Hours or Daily

First 50-100 Service Hours or a Week

First 250 Service Hours or a Month

Every 250 Service Hours or Monthly

Every 500 Service Hours or 3 Months

Every 1000 Service Hours or 6 Months

Every 1500 Service Hours or 9 Months

Every 2000 Service Hours or Yearly

Every 2500 Service Hours or 15 Months

Index

Doosan D50S-5 Service Manual (152 pages)

Table of Contents

1 General Information

2 Technical Information

3 Maintenance

4 Commissioning and Operation

5 Maintenance of Major Components

6 Special Tool List

Appendix

Doosan D50S-5 Operation & Maintenance Manual (204 pages)

Table of Contents

Table of Contents

Every 250 Service Hours or

Doosan D50S-5 Specifications Systems Operation Testing & Adjusting Disassembly & Assembly (68 pages)

Table of Contents

Specification

System Operation

Testing and Adjusting

Disassembly and Assembly

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