Doosan D20S-5 Operation & Maintenance Manual page 92

Lift trucks
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Operation Section
Operation Section
Problem
Problem
Engine Stalls
Engine Stalls
Rough Idle
Rough Idle
Probable Cause
Probable
Cause
Fuel
Fuel Lock-off
Lock-off malfunction
malfunction
Faulty vapor connection between
Faulty vapor connection between
the
the
pressure
pressure
regulator/converter
regulator/converter
and the mixer
and the mixer
Pressure
Pressure regulator
regulator freezes
freezes
Pressure
Pressure regulator
regulator malfunctio
malfunction n
Vacuum leak
Vacuum
leak
Air/Fuel
Air/Fuel Mixer
Mixer malfunctio
malfunction n
Engine Mechanical
Engine
Mechanical
Faulty vapor connection between
Faulty vapor connection between
the
the
pressure
pressure
regulator/converter
regulator/converter
and the mixer
and the mixer
Pressure
Pressure regulator
regulator malfunctio
malfunction n
Vacuum leak
Vacuum
leak
Air/Fuel
Air/Fuel Mixer
Mixer malfunctio
malfunction n
-89-
-89-
Corrective Action
Corrective
Repair/replace Fuel
Repair/replace
See Engine Service Manual
See Engine Service Manual
   
Check connection
Check connection
Verify no holes in hose
Verify no holes in hose
   
Clamps must be tight
Clamps must be tight
   
Look
Look
for
for
   
collapsed hose
collapsed hose
Check level
Check
level in in cooling
Must be full, check coolant strength
Must be full, check coolant strength
   
-35F minimum
-35F minimum
   
Check coolant hoses
Check coolant hoses
   
Watch for kinks and/or pinched hose
Watch for kinks and/or pinched hoses s
   
Verify one pressure hose and one
Verify one pressure hose and one
   
return hose
return hose
Test pressure
Test
pressure regulator
See Engine Service Manual
See Engine Service Manual
   
Check
Check for
for vacuum
vacuum leaks
Between mixer and throttle body
Between mixer and throttle body
   
Between throttle body and intake
Between throttle body and intake
   
manifold
manifold
Between intake manifold and cylinder
Between intake manifold and cylinder
   
head
head
Check mixer
Check
mixer
   
See Engine Service Manual
See Engine Service Manual
See Engine
See
Engine Manufacturers
Manufacturers Service
Check connection
Check connection
Verify no holes in hose
Verify no holes in hose
   
Clamps must be tight
Clamps must be tight
   
Look
Look
for
for
   
collapsed hose
collapsed hose
Test pressure
Test
pressure regulator
See Engine Service Manual
See Engine Service Manual
   
Check for
Check
for vacuum
vacuum leaks
Between mixer and throttle body
Between mixer and throttle body
   
Between throttle body and intake
Between throttle body and intake
   
manifold
manifold
Between intake manifold and cylinder
Between intake manifold and cylinder
   
head
head
Check mixer
Check
mixer
See Engine Service Manual
See Engine Service Manual
   
Action
Fuel Lock-off
Lock-off
kinked,
kinked,
pinched
pinched
and/or
and/or
cooling system
system
regulator operation
operation
leaks
Service Manual
Manual
kinked,
kinked,
pinched
pinched
and/or
and/or
regulator operation
operation
leaks

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