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Doosan G25E-5 Manuals
Manuals and User Guides for Doosan G25E-5. We have
5
Doosan G25E-5 manuals available for free PDF download: Service Manual, Operation & Maintenance Manual
Doosan G25E-5 Service Manual (326 pages)
LP/gasoline and LP/dual fuel engines
Brand:
Doosan
| Category:
Engine
| Size: 14.38 MB
Table of Contents
Important Safety Information
2
Table of Contents
4
Chapter 1. General Information
8
Precautions before Service
8
Electrical System
9
Tightening Torque
11
Recommended Lubricants and Capacities
12
Engine Model and Engine Serial Number
13
General Specification
14
Engine Power and Torque
16
Chapter 2 . RECOMMENDED
17
General Maintenance
17
Engine Oil Classification
18
Checking Engine Oil Level
19
Replacing Engine Oil and Filter
19
Checking Compressed Pressure
20
Adjusting Timing Belt Tension
21
Cooling System Maintenance
22
Coolant Recommendation
22
Check Coolant Level
22
Inspect Coolant Hoses
22
Checking Coolant Leaks
23
Specific Gravity Test
23
Checking and Adjusting Drive Belt
24
Adjusting
25
Checking Belt for Damage
25
Ignition System Maintenance
26
Inspect Battery System
26
Inspect Ignition System
26
Inspection of Spark Plug
27
Fuel System Maintenance
29
Replace Lp Fuel Filter Element
29
Testing Fuel Lock-Off Operation
30
Inspect Air/Fuel Valve Mixer Assembly
31
Exhaust System Maintenance
31
Inspect Engine for Exhaust Leaks
31
Inspect for Intake Leaks
31
Inspect Throttle Assembly
31
Checking the Tmap Sensor
31
Maintenance Schedule
32
Chapter 5 . ENGINE MANAGEMENT
34
General Information
34
Specifications
36
Chapter 3 . ENGINE MECHANICAL
39
Torque Specification
39
Special Tools
40
Troubleshooting
42
Timing Belt System
43
Removal
44
Inspection
45
Assembly
47
PCV Valve
49
Outline and Operation Principle
49
Service Procedure
50
Intake and Exhaust System
51
Exhaust Manifold
53
Cooling System
55
Testing and Adjusting
56
Cooling System Recommendation
59
Coolant Pipe and Hose
61
Water Pump
62
Thermostat
64
Cylinder Head Assembly
66
Lubrication System
75
Testing and Adjusting
76
Oil Pressure Switch
78
Front Case and Oil Pump
79
CAM Shaft, HLA, Timing Chain
84
Removal
85
Inspection
86
Crankshaft
91
Flywheel and Housing
95
Piston and Connection Rod
96
Engine Block
102
Cylinder Block
111
Specifications
119
Coil-On-Plug Ignition System
120
Cop Components
120
Ignition System
120
Inspection of Ignition Timing
123
Inspection of Ignition Coil
124
Inspection of Spark Plug
125
Charging System
127
Troubleshooting
129
Troubleshooting Procedure
130
Disassembly and Installation
135
Starting System
140
Diagnosis Procedure
141
Start Relay Tests
143
Starter
145
Removal and Installation
146
General Information
151
Service Standard
156
Component Location
157
G420FE EMS (Engine Management System Overview
161
LPG Fuel System Operation
164
MPI Gasoline System Operation
171
Electronic Throttle System
172
Chapter 4 . ENGINE ELECTRICAL
173
Ignition System
173
Exhaust System
174
Secm
176
SECM Wiring Diagrams for G420FE
179
G420F EMS (Engine Management System Overview
181
LPG Fuel System Operation
184
MPI Gasoline System Operation
188
SECM Wiring Diagrams for G420F
189
EMS Inspection and Repair
190
Engine Control Module (Secm)
190
Camshaft Position Sensor
192
Crank Shaft Position Sensor
193
MAP (Manifold Absolute Pressure) Sensor
194
Iat (Intake Air Temperature)
195
Oxygen Sensor (Pre-Catalyst)
196
Oxygen Sensor (Post-Catalyst)
197
ECT (Engine Coolant Temperature) Sensor
198
LP Fuel Temperature Sensor
200
Angle Sensor-Accelerator
201
Transmission Oil Temperature Switch
202
Ground Speed Limit Switch (Optional)
203
Electronic Throttle Body
204
Chapter 6 . LPG FUEL DELIVERY
205
G420FE LP System Inspection and Repair
205
Hose Connections
206
Removal and Installation of
207
Removal and Installation of CA100 Mixer for G420FE
208
Tests and Adjustments
210
N-2007 Regulator Service Testing
211
AVV (Air Valve Vacuum) Testing
213
Idle Mixture Adjustment
214
Parts Description
217
G420F LPG System Inspection and Repair
221
G420F Fuel System Connections
222
Removal and Installation of N-2001 LP Regulator/Converter
223
Removal and Installation of CA100 Mixer for G420F
224
Tests and Adjustments
226
AVV (Air Valve Vacuum) Testing
228
Idle Mixture Adjustment
229
Parts Description
231
Chapter 7 . MPI GASOLINE FUEL
240
Specification
240
Components Location
241
Fuel Pressure Test
242
Injector
244
Injector Inspection
246
Fuel Pump
248
Chapter 8. Basic Troubleshooting
249
Visual/Physical Check
249
Before Starting
249
Preliminary Checks
249
Basic Troubleshooting Guide
250
Customer Problem Analysis Sheet
250
Basic Inspection Procedure
251
Connector Inspection Procedure
252
Symptom Troubleshooting Guide Chart
256
Basic Troubleshooting
262
Surges And/Or Stumbles
263
Engine Cranking but will Not Start / Difficult to Start
264
Speed Performance / Hesitation During Acceleration
266
Detonation / Spark Knock
268
Backfire
269
Dieseling, Run-On
269
Rough, Unstable, Incorrect Idle, or Stalling
270
Cuts Out, Misses
272
Poor Fuel Economy / Excessive Fuel Consumption LPG Exhaust Smell
273
High Idle Speed
274
Excessive Exhaust Emissions or Odors
275
Diagnostic Aids for Rich / Lean Operation
276
Chart T-1 Restricted Exhaust System Check
277
Displaying Fault Codes (DFC) from SECM Memory
278
Chapter 9. Advanced Diagnostics
278
Reading Diagnostic Fault Codes
278
Clearing Fault (Dfc) Codes
278
Fault Action Descriptions
279
Fault List Definitions
279
Table 1. Fault List Definitions
280
Dfc Probable Fault Action
290
Table 2. Diagnostic Fault Codes (Flash Codes)
290
Output Open, Possibly Open EST5 Signal or Defective
295
Spark Module
295
Output Open, Possibly Open EST6 Signal or Defective
295
For Open Circuit
295
SECM Pin A6 (EST4) to OEM Ignition
295
Ignition Module Pin a
295
B (of both Connectors)
295
Refer to Application Manual for Specific
296
N/A
297
For Shorts
297
Module Pin D (4-Pin Connector)
297
Verify GND on Ignition Module Pin a
297
Engine Details
297
Appendix Service Tool Software (Motoview)
308
Service Tool Connection to SECM
309
Service Tool Display
310
SECM Field Update with Service Tool
315
Ground Speed Limits (Option)
319
LPG and LPG Fuel Tanks
321
Lpg Fuel Tank Components
322
Lpg Fuel Tanks
322
Regulatory Compliance
325
Special Conditions for Safe Use
325
Abbreviations
326
Advertisement
Doosan G25E-5 Operation & Maintenance Manual (252 pages)
FORKLIFTS
Brand:
Doosan
| Category:
Lifting Systems
| Size: 9.37 MB
Table of Contents
Table of Contents
3
Information Section
4
Foreword
4
Literature Information
4
Environment Management
5
Maintenance Intervals
5
Safety Section
6
Important Safety Information
6
Safety
7
Warning Signs and Labels
7
General Warning to Operator
8
Hand Placement Warning
9
No Standing on Fork Warning
9
No Standing under Fork Warning
9
Pressure Warning
9
Moving Fan Warning
10
No Riders Warning
10
Parking Brake
11
All Maintenance and Repair, Except Every
12
General Hazard Information
12
Before Starting the Lift Truck
13
Mounting and Dismounting
13
Operation Information
13
Before Operating the Lift Truck
14
Operating the Lift Truck
14
Starting the Lift Truck
14
Lift Truck Parking
15
Crushing or Cutting Prevention
16
Fluid Penetration
16
Maintenance Information
16
Pressure Air
16
Burn Prevention
17
Fire or Explosion Prevention
17
Operator Restraint System(if Equipped)
19
Seat Adjustment
20
Avoiding Lift Truck Tipover
23
Lift Truck Stability
23
Stability and Center of Gravity
23
Lift Truck Stability Base
24
Safety Rules
25
How to Survive in a Tipover
31
General Section
32
Declaration of Conformity
32
Specifications
33
Noise and Vibration
49
Capacity Chart (Without Sideshifter Pneumatic)
50
Capacity Chart (with Sideshifter Pneumatic)
54
Capacity Chart (Without Sideshifter Cushion)
58
Capacity Chart (with Sideshifter Cushion)
62
Serial Number
66
Attachment Abbreviations (Includes Special Forks)
68
Operator's Warning and Identification Plate
69
If Convenience Package Equipped
69
Mast Abbreviations
69
Operator's Warning Plate
69
Operation Section
70
Operator's Station and Monitoring Systems
70
Engine Compartment
73
Seat Switch System (if Equipped)
74
Tilt Steering Column
75
Lift Truck Controls
76
Accelerator Pedal
76
Direction Control Lever
76
Service Brake Pedal
76
Transmission Inching Control Pedal
76
Lift Control
77
Parking Brake Lever
77
Sideshift Attachment (if Equipped)
77
Tilt Control
77
Refueling
78
Changing Lp Tanks
79
Before Starting the Engine
81
Walk - Around Inspection
81
Starting the Engine
83
Diesel Engine
84
Lp Engine
84
Starting a Cold Diesel Engine
84
Starting a Warm Diesel Engine
84
Dual Fuel System
86
Changing from Gasoline to Lp – Gas
86
After Starting the Engine
88
Lift Truck Operation
89
Basic Troubleshooting (Gasoline)
100
Blink Code Function
142
Malfunction Indicator Lamp (Mil) Operation
143
Mono-Ped Control System (Option)
152
Auto Shift Controller ASC-100 (if Equipped)
153
Direction Inhibit Point
153
Product Description
153
Automatic Mode (Direction Inhibit Mode)
154
Diagnostics Features
154
Display for Operator
154
Display for Troubleshooting
154
Manual Mode (Fail-Safe Mode)
155
Finger Tip (Option)
156
Function of Knobs
156
Lift Control Knob
156
Tilt Control Knob
156
Emergency Switch
157
Sideshift Attachment Control
157
Warning Lamp
157
Adjustment of Armrest
159
Forward and Backward Adjustment
159
Up and down Adjustment
159
Operating Techniques
160
Inching into Loads
160
Lifting the Load
160
Traveling with the Load
161
Lifting Drums or Round Objects
163
Operating in Hot Weather
163
Parking the Lift Truck
164
If Parking Brake Alarm Equipped
164
Lift Fork Adjustment
165
Hook-On Type Fork
165
Storage Information
166
Before Storage
166
Long Time Storage
166
Transportation Hints
167
Lift Truck Shipping
167
Towing Information
168
Maintenance Section
169
Inspection, Maintenance and Repair of Lift Truck Forks
169
Environment Protection
169
Bent or Twisted Forks
170
Causes of Fork Failure
170
Improper Modification or Repair
170
Daily Inspection
171
First Installation
171
Fork Inspection
171
Maintenance and Repair
172
Tire Inflation Information
173
Tire Shipping Pressure
173
Torque Specifications
174
Cooling System Specifications
176
Coolant Information
176
Coolant Water
177
Make Proper Antifreeze Additions
177
Fuel Specifications
178
Additional Technical Fuel Requirements
178
Bio-Diesel Fuels
178
General Fuel Information
178
Drive Axle Oil
180
Engine Oil (Deo and Eo)
180
Hydraulic Oil (HYDO)
180
Lubricant Information
180
Brake Fluid
181
Lubricating Grease (Mpgm)
181
Oil Cooled Disc Brake Only
181
Transmission Oil
181
Lubricant Viscosities and Refill Capacities
182
Maintenance Intervals
183
When Required
187
Fuel Tank Filter Cap and Screen (if Equipped) - Clean
187
Seat, Hood Latch & Support Cylinder - Check, Lubricate
187
Fuses, Bulbs, Circuit Breaker & Relay - Change, Reset
188
Priming the Fuel System(Diesel Engine Only)
189
Water Seperator (Diesel Engine Only) - Check, Drain
191
Carriage Roller Extrusion - Adjust
193
Check Inflation and Damage
193
Tires and Wheels (D, G-Series) - Inspect, Check
193
Every 10 Service Hours or Daily
194
Inspect Engine for Fluid Leaks
194
Gasoline and Lp Engines
194
Engine Oil Level - Check
194
Diesel Engines
194
Coolant Level - Check
195
Air Cleaner Indicator-Check
196
Inspect Foot Pedal Operation (G420F(E)/G424F(E)/G424I(E) /G430FE Only)
196
Inspect Engine for Exhaust Leaks
196
Walk-Around Inspection - Inspect
196
Mast Channels - Lubricate
197
Transmission Oil Level - Check
198
Parking Brake - Inspect
198
Inspection from Operator's Seat, Engine off
198
Inspection from Operator's Seat, Engine on
198
First 50 - 100 Service Hours or a Week
200
Engine Oil & Filter (Diesel Engine Only) - Change
200
Transmission Oil, Oil Filter & Strainer - Check, Clean, Change
201
Drive Axle Oil - Change
203
Parking Brake - Test, Adjust
203
Parking Brake Testing
203
Parking Brake Adjusting
204
First 250 Service Hours or a Month
205
Hydraulic Return Filter - Change
205
Every 250 Service Hours or Monthly
206
Air Intake System - Check, Clean
206
Precleaner (if Equipped)
206
Servicing Filter Element
206
Cleaning Primary Filter Elements
207
Brake Oil Level - Check
208
Hydraulic Oil Level - Check
208
Drive Axle Oil Level - Check
209
Mast, Carriage, Lift Chains & Attachments - Inspect, Lubricate
209
Steering Mechanism - Check, Lubricate
209
Battery Terminal - Clean, Inspect
210
Engine Oil & Filter (LP & Gasoline Engine Only) - Change
210
Gasoline, Lp Engine Crankcase
210
G424F(E) Lp and Duel Fuel Engines
211
PCV Valve System - Inspect, Clean
211
G424I(E) Lp and Duel Fuel Engines
212
G430Fe Lp Engine
212
Wheel Bolts & Nuts - Inspect
213
Inspect Tightness (GC - Series)
213
Governor Lever and Engine Speed Control (Diesel Engine Only) - Check ,Adjust
214
Every 500 Service Hours or 3 Months
216
Belts - Check, Adjust
216
Mast Hinge Pin - Lubricate
216
Tilt Cylinders - Check, Adjust, Lubricate
216
Chassis Pivot Eyebolts-Lubricate
216
Crosshead Rollers - Inspect
217
Mast Pivot Eyes-Lubricate
217
Transmission Oil Filter - Change
218
Overhead Guard - Inspect
218
Drive Axle Oil & Strainer - Change, Clean
219
Steer Suspension - Inspect
220
Parking Brake - Test, Adjust
220
Inching & Braking Control Shaft - Lubricate
220
Horn and Lights (if Equipped) - Check
220
Inspect Vacuum Lines and Fittings (G420F(E)/G424F(E)/G424I(E) Engine Only)
221
Fuel Trim Valve(FTV) Inspection (G420F(E)/G424F(E)/G424I(E) Engine Only)
221
Inspect Electrical System (G420F(E)/G424F(E)/G424I(E) /G430FE Engine Only)
222
Fuel Filter (Diesel Engine Only) - Change
223
Engine Oil & Filter (Diesel Engine Only) - Change
224
Water Separator (4TNV98 Diesel Engine Only) - Clean
225
Every 1000 Service Hours or 6 Months
226
Hydraulic Return Filter, Breather & Strainer - Check, Change
226
Transmission Oil, Oil Filter & Strainer - Check, Clean, Change
227
Lift Chains - Test, Check, Adjust
227
Check for Equal Tension
227
Lift Chain Wear Test
227
Lift Chain Adjustment
227
Universal Joint - Inspect
229
Air Intake System - Change
229
Inspect Coolant Hoses (LP, Dual Fuel Engine Only)
230
LP Regulator/Converter Inspection (LP, Dual Fuel Engine Only)
230
Fuel Lines & Fittings - Check
230
Inspect Mixer Assembly (G420F(E)/G424F(E)/G424I(E) /G430FE Engine Only)
231
Inspect Throttle Assembly (G420F(E)/G424F(E)/G424I(E) /G430FE Engine Only)
231
Engine Valve Lash (Diesel Engine Only) - Check, Adjust
231
Every 1500 Service Hours or 9 Months
232
Inspect Ignition System (LP, Gasoline & Dual Fuel Engines Only)
232
Replace Spark Plugs (G424F(E) LP, Dual Fuel Engine / G430FE Engine Only)
233
Replace LP Fuel Filter Element (LP, Dual Fuel Engine Only)
234
Fuel Filter (LP Engine Only)
234
Testing Fuel Lock-Off Operation (LP Engine Only)
234
Fuel Injectors (Diesel Engine Only) - Inspect, Clean, Test
235
Crankcase Breather System (4TNV98 Diesel Engine Only) - Inspect
235
Every 2000 Service Hours or Yearly
236
Engine Valve Lash (Diesel Engine Only) - Check, Adjust
236
Steer Wheel Bearings - Reassemble
236
Drive Wheel Bearing (Power Shaft and Drive Wheel) - Reassemble
238
Gc-Series Lift Trucks
238
D, G-Series Lift Trucks
238
Cooling System - Clean, Change
239
Forks - Inspect
241
Every 2500 Service Hours or 15 Months
243
Hydraulic Oil - Check, Clean, Change
243
Inspect Battery System
243
G420F(E) Engine
244
Replace Oxygen Sensor (G420F(E)/G424F(E)/G424I(E) /G430FE Engine Only)
244
G424I(E) Engine
244
Replace Spark Plugs (G420F(E)/G424I(E) Engine Only)
245
Checking the TMAP Sensor (G420F(E)/G424F(E)/G424I(E) /G430FE Engine Only)
246
Inspect for Intake Leaks (G420F(E)/G424F(E)/G424I(E) /G430FE Engine Only)
246
Every 3000 Service Hours or 18 Months
248
Timing Belt [G420F(E)/G424F(E) LP, Gasoline, Dual Fuel Engine Only] - Change
248
Index Section
249
Index
249
Doosan G25E-5 Operation & Maintenance Manual (264 pages)
Brand:
Doosan
| Category:
Forklifts
| Size: 13.4 MB
Table of Contents
Table of Contents
3
Information Section
4
Foreword
4
Safety Section
6
Important Safety Information
6
Safety
7
Warning Signs and Labels
7
Parking Brake
11
All Maintenance and Repair, Except Every
12
General Hazard Information
12
Operation Information
13
Maintenance Information
16
Burn Prevention
17
Fire or Explosion Prevention
17
Operator Restraint System (if Equipped)
19
Avoiding Lift Truck Tipover
23
Safety Rules
25
How to Survive in a Tipover
31
General Section
32
Declaration of Conformity
32
Specifications
33
Noise and Vibration
47
Capacity Chart (Without Sideshifter Pneumatic)
48
Capacity Chart (with Sideshifter Pneumatic)
52
Capacity Chart (Without Sideshifter Cushion)
56
Capacity Chart (with Sideshifter Cushion)
60
Serial Number
64
Operator's Warning and Identification Plate
67
Operator's Station and Monitoring Systems
68
Seat Switch System (if Equipped)
83
Lift Truck Controls
85
Refueling
87
Before Starting the Engine
90
Starting the Engine
92
Dual Fuel System
95
Lift Truck Operation
98
Mono-Ped Control System (Option)
168
Auto Shift Controller ASC-100 (if Equipped)
169
Finger Tip (Option)
172
Operating Techniques
176
Parking the Lift Truck
180
Lift Fork Adjustment
181
Storage Information
182
Transportation Hints
183
Towing Information
185
Maintenance Section
186
Inspection, Maintenance and Repair of Lift Truck Forks
186
Tire Inflation Information
190
Torque Specifications
191
Cooling System Specifications
193
Fuel Specifications
195
Lubricant Information
197
Lubricant Viscosities and Refill Capacities
199
Maintenance Intervals
200
Fuel Tank Filter Cap and Screen (if Equipped) - Clean
205
Seat, Hood Latch & Support Cylinder - Check, Lubricate
205
When Required
205
Fuses, Bulbs, Circuit Breaker & Relay - Change, Reset
206
Battery Terminal - Clean, Inspect
207
Priming the Fuel System(Diesel Engine Only)
208
Water Separator (Diesel Engine Only) - Check, Drain
209
Carriage Roller Extrusion - Adjust
210
Tires and Wheels (D, G-Series) - Inspect, Check
210
Engine Oil Level - Check
211
Every 10 Service Hours or Daily
211
Inspect Engine for Fluid Leaks
211
Coolant Level - Check
212
Air Cleaner Indicator - Check
213
Inspect Engine for Exhaust Leaks
213
Inspect Foot Pedal Operation (G424I(E) /G430FE/G424P(E) Only)
213
Walk- Around Inspection - Inspect
213
Mast Channels - Lubricate
214
Parking Brake - Inspect
215
Transmission Oil Level - Check
215
Brake Oil Level - Check
216
Drive Axle Oil Level - Check
216
Hydraulic Oil Level - Check
217
Engine Oil & Filter (Diesel Engine Only) - Change
218
First 50 - 100 Service Hours or a Week
218
Transmission Oil, Oil Filter & Strainer - Check, Clean, Change
219
Drive Axle Oil - Change
221
Parking Brake - Test, Adjust
221
Engine Oil & Filter (LP & Gasoline Engine Only) - Change
223
Every 250 Service Hours or Monthly
223
Air Intake System - Check, Clean
224
Every 500 Service Hours or 3 Months
224
Belts - Check, Adjust
226
Mast Hinge Pin - Lubricate
227
Tilt Cylinders - Check, Adjust, Lubricate
227
Crosshead Rollers - Inspect
228
Mast, Carriage, Lift Chains & Attachments - Inspect, Lubricate
228
Horn and Lights (if Equipped) - Check
229
Inching & Braking Control Shaft - Lubricate
229
Parking Brake - Test, Adjust
229
Transmission Oil Filter - Change
229
Drive Axle Oil & Strainer - Change, Clean
230
Overhead Guard - Inspect
230
Steer Suspension - Inspect
231
Steering Mechanism - Check, Lubricate
231
Wheel Bolts & Nuts - Inspect
232
Fuel Trim Valve(FTV) Inspection (G424I(E) Engine Only)
233
Inspect Electrical System (G424I(E) /G430FE/G424P(E) Engine Only)
233
Inspect Vacuum Lines and Fittings (G424I(E) Engine Only)
233
Engine Oil & Filter (Diesel Engine Only) - Change
234
Fuel Filter (Diesel Engine Only) - Change
234
PCV Valve System - Inspect, Clean
235
Governor Lever and Engine Speed Control (Diesel Engine Only) - Check, Adjust
236
Every 1000 Service Hours or 6 Months
237
Hydraulic Return Filter, Breather & Strainer - Check, Change
237
Lift Chains - Test, Check, Adjust
238
Transmission Oil, Oil Filter & Strainer - Check, Clean, Change
238
Air Intake System - Change
240
Universal Joint - Inspect
240
Fuel Lines & Fittings - Check
241
Inspect Coolant Hoses (LP, Dual Fuel Engine Only)
241
LP Regulator/Converter Inspection (LP, Dual Fuel Engine Only)
241
Engine Valve Lash (Diesel Engine Only) - Check, Adjust
242
Inspect Mixer Assembly (G424I(E) /G430FE/G424P(E) Engine Only)
242
Inspect Throttle Assembly (G424I(E) /G430FE/G424P(E) Engine Only)
242
Every 1500 Service Hours or 9 Months
243
Inspect Ignition System (LP, Gasoline & Dual Fuel Engines Only)
243
Replace Spark Plugs (G430FE / G424P(E) Engine Only)
243
Fuel Filter (LP Engine Only)
244
Replace LP Fuel Filter Element (LP, Dual Fuel Engine Only)
244
Testing Fuel Lock-Off Operation (LP Engine Only)
244
Fuel Injectors (Diesel Engine Only) - Inspect, Clean, Test
245
Engine Valve Lash (Diesel Engine Only) - Check, Adjust
246
Every 2000 Service Hours or Yearly
246
Steer Wheel Bearings - Reassemble
246
Drive Wheel Bearing (Power Shaft and Drive Wheel) - Apply Grease and Reassemble
248
Cooling System - Clean, Change
250
Forks - Inspect
252
Every 2500 Service Hours or 15 Months
254
Hydraulic Oil - Check, Clean, Change
254
Inspect Battery System
254
Replace Oxygen Sensor (G424I(E) /G430FE/G424P(E) Engine Only)
255
Replace Spark Plugs (G424I(E) Engine Only)
256
Checking the TMAP Sensor (G424I(E) /G430FE/G424P(E) Engine Only)
257
Inspect for Intake Leaks (G424I(E) /G430FE/G424P(E) Engine Only)
257
Replace PCV Valve and Breather Element - Change (LP, Gasoline and Dual Fuel Engines)
257
Every 8000 Service Hours or 48 Months
258
Timing Belt (G424P(E) LP, Dual Fuel Engine Only) - Change
258
Environment Protection
259
Environment Protection Section
259
Index
260
Advertisement
Doosan G25E-5 Operation & Maintenance Manual (210 pages)
LIFT TRUCKS
Brand:
Doosan
| Category:
Trucks
| Size: 6.64 MB
Table of Contents
All Maintenance and Repair, Except Every
12
Table of Contents
146
When Required
150
Fuel Tank Filter Cap and Screen (if Equipped) - Clean
150
Seat, Hood Latch & Support Cylinder - Check
150
Lubric Lubricate
150
Fuses, Bulbs, Circuit Breaker & Relay - Change, Reset
151
Priming the F Priming the Fuel System(DI Uel System(Diesel Engine O Esel Engine Only) Nly)
152
Water Seperator (Diesel Engine Only) - Check, Drain
154
Tires and Wheels (D, G-Series) - Inspect, Check
156
Adjust
156
Every 10 Service Hours or Daily
157
Inspect Engine for Inspect Engine for Fluid Leaks Fluid Leaks
157
Engine Oil Engine Oil Level Level - Check - Check
157
Level - - Check
157
Inspect Foot Pedal Operation (G420F(E)/G424F(E) Only) )
159
Lubricate
160
Check
161
Parking Brake - Inspect
161
First 50 - 100 Service Hours or a Week
163
Engine Oil & Filter (Diesel Engine Only) - Change
163
Change
166
Parking Brake - Test, Parking Brake - Test, Adjust Adjust
166
Every 250 Service Hours or Monthly
169
Clean
169
Brake Oil Level - Brake Oil Level - Che Check
171
Check
171
Check
172
Mast, Carriage, Lift Chains & Mast, Carriage, Lift Chains & Attachments - Inspect, Attachments - Inspect, Lubric Lubricate Ate
172
Steering Mechanism - Check, Lubricate Steering Mechanism - Check, Lubricate
172
Battery Terminal - Clean, Battery Terminal - Clean, Inspect Inspect
173
Engine Oil & Filter (LP & Gasoline Engine Only) - Change
173
Wheel Bolts Wheel Bolts & Nuts & Nuts - in - Inspect Spect
175
Inspect Tightness (GC - Inspect Tightness (GC - Series) Series)
175
Governor Lever and Engine Speed Control
176
Check ,Adjust
176
Every 500 Service Hours or 3 Months
178
Belts - - Check Belts Check, , Adjust Adjust
178
Lubricate
178
Tilt Cylinders - Check, Adjust, Lubricate Tilt Cylinders - Check, Adjust, Lubricate
178
Crosshead Rollers - Crosshead Rollers - Inspect Inspect
179
Transmission Oil Filter - Transmission Oil Filter - Change Change
180
Overhead Guard - Overhead Guard - Inspect Inspect
180
Drive Axle Oil & Strainer - Change, Clean Drive Axle Oil & Strainer - Change, Clean
181
Steer Suspension - Steer Suspension - Inspect Inspect
182
Parking Brake - Test, Parking Brake - Test, Adjust Adjust
182
Inching & Braking Control Shaft - Lu Inching & Braking Control Shaft - Lubricate
182
Bricate
182
Inspect Vacuum Lines and Fittings (G420F(E)/G424F (G420F(E)/G424F(E) (E) Engine Engine Only) Only)
183
Inspect Electrical System (G420F(E)/G424F(E)
183
Engine Only)
183
Fuel Filter (Diesel Engi Fuel Filter (Diesel Engine Only) - Change Ne Only) - Change
184
Engine Oil & Filter (Diesel Engine Only) - Change
185
Water Separator (4TNV98 Diesel Engine Only) - Clean
186
Every 1000 Service Hours or 6 Months
187
Hydraulic Return Filter, Breather & Strainer - Check, Change
187
Maintenance Section
187
Adjust
188
Inspect Inspect Coolant Coolant Hoses Hoses (LP, (LP, Dual Dual Fuel Fuel Engine Only) Engine Only)
191
LP Regulator/Converter Inspection
191
Check
191
Inspect Mixer Assembly (G420F(E)/G424F(E)
191
Engine Only) Engine Only)
191
Inspect Throttle Assembly (G420F(E)/G424F(E)
191
Engine Valve Lash (Diesel Engine Only) - Check, Adjust
192
Every 1500 Service Hours or 9 Months
193
Inspect Ignition System
193
Engines S Only) Engine Only)
193
Replace Spark Plugs (G424F(E) LP, Dual Fuel
193
Engine Only) Engine Only)
193
Replace LP Fuel Filter Element
194
Engine Only) Engine Only)
194
Fuel Fil Fuel Filter (LP Ter (LP Engine Only) Engine Only)
194
Testing Fuel Lock-Off Operation (LP Engine Only)
194
Fuel Injectors (Diesel Engine Only) - Inspect
194
Clean, Test Clean, Test
195
Crankcase Breather System (4TNV98 Diesel Engine Only) - - Inspe
195
Every 2000 Service Hours or Yearly
196
Engine Valve Lash (Diesel Engine Only) - Check, Adjust
196
Reassemble
196
Drive Wheel Bearing
198
Wheel) - - Reassemble Wheel) Reassemble
198
Forks - Inspect
201
Every 2500 Service Hours or 15 Months
203
Hydraulic Oil - Check, Clean, Change Hydraulic Oil - Check, Clean, Change
203
Inspect Inspect Battery Battery System System
203
Replace Oxygen Sensor (G420F(E)/G424F(E)
204
Engine Only) Engine Only)
204
Replace Spark Plugs (G420F(E) Replace Spark Plugs (G420F(E) Engine Only)
204
Checking the TMAP Sensor (G420F(E)/G424F(E)
205
Engine Only) Engine Only)
205
Inspect for Intake Leaks (G420F(E)/G424F(E)
205
Every 3000 Service Hours or 18 Months
206
Hange
206
Doosan G25E-5 Service Manual (4 pages)
Dual Fuel Engine, Gasoline Dual Fuel Engine
Brand:
Doosan
| Category:
Forklifts
| Size: 0.42 MB
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