Maintenance Section
Maintenance Section
A A i i r r C C l l e e a a n n e e r r I I n n d d i i c c a a t t o o r r
A A i i r r I I n n t t a a k k e e S S y y s s t t e e m m
A A i i r r I I n n t t a a k k e e S S y y s s t t e e m m
B B a a t t t t e e r r y y T T e e r r m m i i n n a a l l
B B e e l l t t s s
B B r r a a k k e e O O i i l l L L e e v v e e l l
Carr rria iage
Ca
ge Ro
Rolle
ller r Ext
Checking the TMAP Sensor (G420F(E)/G424F(E) Engine
Checking the TMAP Sensor (G420F(E)/G424F(E) Engine
Only)
Only)
C C o o o o l l a a n n t t L L e e v v e e l l
C C o o o o l l i i n n g g S S y s
y st t e e m m
C ra a nk
C r
nkca
case
se Br
Brea
eat t h h er er Sy
C C r r o o s s s s h h e e a a d d R R o o l l l l e e r r s s
D D r r i i v v e e A A x x l l e e O O i i l l
D D r r i i v v e e A A x x l l e e O O i i l l & & S S t t r r a a i i n n e e r r
D D r r i i v v e e A A x x l l e e O O i i l l L L e e v v e e l l
Dr
Drive
ive Wh
Whee
eel l Be
Bear arin ing g (P
E E n n g g i i n n e e O O i i l l & & F F i i l l t t e e r r ( ( D D i i e e s s e e l l E E n n g g i i n n e e O O n n l l y y ) )
E E n n g g i i n n e e O O i i l l & & F F i i l l t t e e r r ( ( L L P P & & G G a a s s o o l l i i n n e e E E n n g g i i n n e e O O n n l l y y ) )
E E n n g g i i n n e e O O i i l l L L e e v v e e l l
E E n n g g i i n n e e V V a a l l v v e e L L a a s s h h ( ( D D i i e e s s e e l l E E n n g g i i n n e e O O n n l l y y ) )
F F o o r r k k s s
F F u u e e l l F F i i l l t t e e r r ( ( D D i i e e s s e e l l E E n n g g i i n n e e O O n n l l y y ) )
F F u u e e l l F F i i l l t t e e r r ( ( L L P P E E n n g g i i n n e e O O n n l l y y ) )
Fuel Injectors (Diesel Engine Only)
Fuel Injectors (Diesel Engine Only)
F F u u e e l l L L i i n n e e s s & & F F i i t t t t i i n n g g s s
Fuel l Tan
Fue
Tank k F F ilter
ilter Cap
Fuel Trim Valve(FTV) Inspection (G420F(E)/G424F(E)
Fuel Trim Valve(FTV) Inspection (G420F(E)/G424F(E)
Engine Only)
Engine Only)
Fuses,
Fus
es, Bulbs
Bulbs, , Cir
Circuit
Governor Lever and Engine Speed Control (Diesel Engine
Governor Lever and Engine Speed Control (Diesel Engine
Only)
Only)
H H o o r r n n a a n n d d L L i i g g h h t t s s ( ( I I f f E E q q u u i i p p p p e e d d ) )
Hydraulic Oil
Hydraulic Oil
H H y y d d r r a a u u l l i i c c O O i i l l L L e e v v e e l l
H H y y d d r r a a u u l l i i c c R R e e t t u u r r n n F F i i l l t t e e r r
H H y y d d r r a a u u l l i i c c R R e e t t u u r r n n F F i i l l t t e e r r , , B B r r e e a a t t h h e e r r & & S S t t r r a a i i n n e e r r
I I n n c c h h i i n n g g & & B B r r a a k k i i n n g g C C o o n n t t r r o o l l S S h h a a f f t t
In Insp
spec
ect t Bat
Batte tery ry Sy
I I n n s s p p e e c c t t C C o o o o l l a a n n t t H H o o s s e e s s ( ( L L P P , , D D u u a a l l F F u u e e l l E E n n g g i i n n e e O O n n l l y y ) )
I I n n s s p p e e c c t t E E l l e e c c t t r r i i c c a a l l S S y y s s t t e e m m ( ( G G 4 4 2 2 0 0 F F ( ( E E ) ) / / G G 4 4 2 2 4 4 F F ( ( E E ) ) E E n n g g i i n n e e O O n n l l y y ) )
I I n n s s p p e e c c t t E E n n g g i i n n e e f f o o r r E E x x h h a a u u s s t t L L e e a a k k s s
Inspect
Inspect Engin
Engin e e for
Quick Reference to Maintenance Schedule
Quick Reference to Maintenance Schedule
I I T T EM
EMS S
Extrus
rusio ion n
Syst stem
em ( ( 4T
4TN V
N V98
98 D i
D ies
esel el En
Eng g in ine e O O nl nly) y)
(Pow
ower er Sh
Shaf aft t an
and d Dr
Driv ive e Whe
Wheel el) )
Cap and
and Scre
Screen
en (I (If f Equ
Equipped
ipped) )
cuit Bre
Breaker
aker & & Rela
Relay y
Syst stem
em
for Fluid
Fluid Leaks
Leaks
-145-
-145-
FIRST
FIRST
S S ER
ERVI
VIC C ES
ES
P P A A G G E E
d
d
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e
i r r
i
u
u
q
e
e
q
R
R
n
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h
h
W
W
C C h h e e c c k k
1 1 5 5 7 7
C C h h a a n n g g e e
1 1 8 8 8 8
C C h h e e c c k k , , C C l l e e a a n n
1 1 6 6 7 7
C C l l e e a a n n , , I I n n s s p p e e c c t t
1 1 7 7 1 1
C C h h e e c c k k , , A A d d j j u u s s t t
1 1 7 7 6 6
C C h h e e c c k k
1 1 6 6 9 9
Adjus
Ad
just t
154 4
15
O O
2 2 0 0 3 3
C C h h e e c c k k
1 1 5 5 6 6
C l
C l e e a n
a n, , C C h h a n
a ng g e e
1 1 9 9 7 7
I I ns
nsp p ec
ect t
193 3
19
I I n n s s p p e e c c t t
1 1 7 7 7 7
C C h h a a n n g g e e
1 1 6 6 4 4
C C h h a a n n g g e e , , C C l l e e a a n n
1 1 7 7 9 9
C C h h e e c c k k
1 1 7 7 0 0
Re
Reas
asse
semb
mble le
196 6
19
C C h h a a n n g g e e
1 1 6 6 1 1 , , 1 1 8 8 3 3
C C h h a a n n g g e e
1 1 7 7 1 1
C C h h e e c c k k
1 1 5 5 5 5
C C h h e e c c k k , , A A d d j j u u s s t t
1 1 9 9 0 0 , , 1 1 9 9 4 4
I I n n s s p p e e c c t t
1 1 9 9 9 9
C C h h a a n n g g e e
1 1 8 8 2 2
1 1 9 9 2 2
Inspect, Clean,
Inspect, Clean,
1 1 9 9 3 3
Test
Test
C C h h e e c c k k
1 1 8 8 9 9
Cle
Clean
an
148
148
O O
1 1 8 8 1 1
Chan
Change,
ge, Rese
Reset t
149
149
O
O
C C h h e e c c k k , , A A d d j j u u s s t t
1 1 7 7 4 4
C C h h e e c c k k
1 1 8 8 0 0
Check, Clean,
Check, Clean,
2 2 0 0 1 1
Change
Change
C C h h e e c c k k
1 1 6 6 9 9
C C h h a a n n g g e e
1 1 6 6 6
6
C C h h e e c c k k , , C C h h a a n n g g e e
1 1 8 8 5 5
L L u u b b r r i i c c a a t t e e
1 1 8 8 0 0
201 1
20
1 1 8 8 9 9
1 1 8 8 1 1
1 1 5 5 7 7
155
155
EVERY
EVERY
k
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0
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