Doosan D20S-5 Operation & Maintenance Manual page 110

Lift trucks
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Operation Section
Operation Section
Table 2. Diagnostic Fault Codes (Flash Codes) cont'd.
Table 2. Diagnostic Fault Codes (Flash Codes) cont'd.
DFC
DFC
EST7_Short
EST7_Short
EST7 output shorted high or
EST7 output shorted high or
low, EST7 signal shorted to
low, EST7 signal shorted to
437
437
ground or power or de
ground or power or defectiv
spark module
spark module
EST8_Short
EST8_Short
EST8 output shorted high or
EST8 output shorted high or
438
438
low, EST8 signal shorted to
low, EST8 signal shorted to
ground or power or de
ground or power or defectiv
spark module
spark module
ETC_Sticking
ETC_Sticking
Electronic Throttle Control is
Electronic Throttle Control is
sticking. This can occur if the
sticking. This can occur if the
throttle plate (butterfly valve)
throttle plate (butterfly valve)
inside the throttle bore is
inside the throttle bore is
sticking. The plate sticking can
sticking. The plate sticking can
be due to some type of
be due to some type of
461
461
obstruction, a loose throttle
obstruction, a loose throttle
(26)
(26)
plate, or worn components shaft
plate, or worn
bearings.
bearings.
NOTE:
NOTE:
is is not
not a s
can only be repaired by
can only be repaired by
repl
replacing
a a s s s s em
ETC_Open_Fault
ETC_Open_Fault
Electronic Throttle Control Driver
Electronic Throttle Control Driver
has failed, normally set if driver
has failed, normally set if driver
471
471
signals have failed open or
signals have failed open or
become disconnected,
become disconnected,
electronic throttle or SECM is
electronic throttle or SECM is
defective.
defective.
ETCSpringTest
ETCSpringTest
Electronic Throttle Control
Electronic Throttle Control
Spring Return Test has failed.
Spring Return Test has failed.
The SECM will perform a safety
The SECM will perform a safety
test of the throttle return spring
test of the throttle return spring
following engine shutdown. If the
following engine shutdown. If the
drive mechanism is damaged, or
drive mechanism is damaged, or
481
481
the return spring has lost tension
the return spring has lost tension
(28)   
(28)
the throttle will fail the test and
the throttle will fail the te
set the fault.
set the fault.
NOTE:   
NOTE:
is is not a
not a s s ervi
can only be repaired by
can only be repaired by
replaci ci ng the
repla
a a s s s s em
(*) Fault actions shown are default values specified by the OEM.
(*) Fault actions shown are default values specified by the OEM.
PROBABLE
PROBABLE FAULT
FAULT
fective e
fective e
components shaft
The throttle as
The throttl
e as s s emb
embly ly
a s ervi
erviceab
ceable item
le item an
and d
acing th the DV
e DV -E -E V V throt
throttl tle e
embl bly. y.
   
st and
The throttl
The throttle as
e as s s emb
embly ly
erviceab
ceable item
le item an
and d
ng the DV
DV -E -E V thrott
V throttle le
embl bly. y.
   
-107-
-107-
FAULT ACTION
FAULT
ACTION * *
CORRECTIVE
CORRECTIVE ACTION
None
None
None
None
Check for debris or
Check for debris or obstructions inside
the throttle body
the throttle body
Perform the throttle test using the
Perform the throttle test using the
Service Tool and re-check for fault t
Service Tool and re-check for faul
(1) TurnOnMil
(1) TurnOnMil
(2) EngineShutdown
(2) EngineShutdown
SECM Pin A17 to ETC + Pin 1
SECM Pin A17 to ETC + Pin 1
(3) CutThrottle
(3) CutThrottle
SECM Pin A18 to ETC - Pin 4
SECM Pin A18 to ETC - Pin 4
Check the ETC internal motor drive by
Check the ETC internal motor drive by
disconnecting the
disconnect
measuring the motor drive resistance at
measuring the motor drive resistance at
the throttle
the throttle
TPS Pin 1 (+DRIVE
TPS Pin 1 (
Pin 4 (
Pin 4 (-DRIVER) ~3.0-4.0
Check the ETC driver wiring for an open
Check the ETC driver wiring for an open
circuit
circuit
SECM Pin A17 to ETC + Pin 1
SECM Pin A17 to ETC + Pin 1
SECM Pin A18 to ETC - Pin 4
SECM Pin A18 to ETC - Pin 4
(1) TurnOnMil
(1) TurnOnMil
Check the ETC internal motor drive by
Check the ETC internal motor drive by
(2) CutThrottle
(2) CutThrottle
disconnecting the
disconnectin
measuring the motor drive resistance at
measuring the motor drive resistance at
the throttle
the throttle
TPS Pin 1 (+DRIVE
TPS Pin 1 (
Pin 4 (-DRIVER) ~3.0-4.0
Pin 4 (
(1) TurnOnMil
(1) TurnOnMil
Perform throttle spring test by cycling
Perform throttle spring test by
(2) EngineShutdown
(2) EngineShutdown
the ignition key and re-check for fault
the ignition key and re-check for fault
(3) CutThrottle
(3) CutThrottle
ACTION FIRST
FIRST CHECK
N/A
N/A
N/A
N/A
obstructions inside
Check throttle-plate shaft for bearing
Check throttle-plate shaft for bearing
wear
wear
Check the ETC driver wiring for an
Check the ETC driver wiring for an
open circuit
open circuit
ing the throttle connector and
throttle connector and
+DRIVER) to
R) to
-DRIVER) ~3.0-4.0
   
Ω
Ω
g the throttle connector and
throttle connector and
+DRIVER) to
R) to
-DRIVER) ~3.0-4.0
   
Ω
Ω
CHECK
cycling

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