Doosan D20S-5 Operation & Maintenance Manual page 207

Index Index
# #
12 Months 12 Months Inspection Inspection.....
4TNE98 Diesel Engine Only 4TNE98 Diesel Engin
4TNV98 Diesel Engine Only 4TNV98 Diesel Engin
A A
Accelerator Accelera tor Pedal Pedal ...............................
Adjustments ts .................. Adjustmen
Advanced Advanced Diagnos Diagnostics......................................
After Starting the After Starting the Engine
Air Air Cleaner Cleaner Indicator-Check.. Indicator-Check.......
Air Air Intake Sy Intake System -
Air Intake System - Check, Clean Air Intake System - Check, Clean .....
Antifre Antifreeze eze............................... ..............................................................
Attachment Abbreviations (Includes Special Forks) Attachment Abbreviations (Includes Special Forks)
............................................................. ..............................
Auto Shift Controller ASC-1 Auto Shift Controller ASC-100 (If Equipped)
Automatic mode (Direction Inhibit mode)............ Automatic mode (Direction Inhibit mode)........
Avoiding Lift Truck Ti Avoiding Lift
B B
Basic Basic Troubleshoot Troubleshooting
Basic Basic Troubleshoot Troubleshooting(LP)
Battery Terminal Battery Terminal - Clean,
Before Operating the Lift Truck Before Operating the Lift Truck .....
Before re Starting the Befo Starting the Engine.....................................
Before Starting Before Starting the Lift
Befo Before re Storage Storage...................
Belts - Check Belts - Check, , Adjust
Bent or or Twisted Bent Twisted Forks
Brake Brake Fluid Fluid ......................... ........................................................
Brake Oil Level Brake Oil Level - C
Bulbs...................................................................... Bulbs...........................................
Burn Prevention Burn Prevention .........................
C C
Capacity Capacity Chart Chart
..................................................................55,56,57,58 ..................................................................55,56,57,58
Capacity Capacity Chart Chart
..................................................................47,48,49,50 ..................................................................47,48,49,50
Capacity Capacity Chart Chart
..................................................................51,52,53,54 ..................................................................51,52,53,54
Capacity Chart (Without Sideshifter Pneumatic) Capacity Chart (Without Sideshifter Pneumatic)
..................................................................43,44,45,46 ..................................................................43,44,45,46
Carriage Roller Extrusion – Adjust......... Carriage Roller Extrusion –
........... ........... .......... ........... ........... ...........
e Only ..... .......... .....150,153,175,182 150,153,175,182
e Only ..... .......... .....150,152,174,182 150,152,174,182
................................................... .................... 69
................................................. ........................................
tics............................................
Engine............................. ........................................
.......... ........... ............ ............
stem - Change...... Change........... ........... ........... ..........
........... ...........
............................... 138
................................................... .................... 61
00 (If Equipped)......
Truck Tipover pover ..... ........... ........... ........... ............
ing (Gasoline) (Gasoline)..... .......... ...........
ing(LP) ..... ........... ........... .......... ...........
- Clean, Inspect...... Inspect........... ...........
........... ........... ...........
Engine..................................... 74
the Lift Truck......... Truck............... ............ ...........
................................................. ...................................
Adjust .......................... ............................................ .................. 176
Forks ...... ........... .......... ........... ............ ...........
...................................
- Check heck ..... ........... ........... .......... ........... ...........
........................... 149
...................................................... ............................. 15
(With (With Sideshifter Sideshifter
(With (With Sideshifter Sideshifter
(Without (Without Sideshifter Sideshifter
Adjust...............
-204- -204-
Changing Primary Changing
Changing Changing Secondary
Chassis Pivot Chassis
Check for Check for Equal Tension
Check Inflation and Damage................................154 Check Inflation and Damage................................154
........... ..... 133 133 Check Check Operation Operation .............................
Checking Service Indicator...................................157 Checking Service Indicator...................................157
Checking the TMAP Sensor (G420F(E)/G424F(E) Checking the TMAP Sensor (G420F(E)/G424F(E)
Engine Only)..........................................................203 Engine Only)..........................................................203
Circuit t Break Circui Breaker..........................................
Cleaning Primary Cleaning Primary Filter
Coolant Information...............................................137 Coolant Information...............................................137
69
Coolant Level – Check..........................................156 Coolant Level – Check..........................................156
......... 118 118
Coolant Water........................................................138 Coolant Water........................................................138
...... 99 99
Cooling System – Clean, Change........................197 Cooling System – Clean, Change........................197
........... 81 81
Cooling System Specifications.............................137 Cooling System Specifications.............................137
......... ... 157 157
Crankcase Breather System (4TNV98 Crankcase Breather System (4TNV98 Diesel Engine
.......... ...... . 188 188
Only Only) ) - - Inspect
........... ....... . 167 167
Crosshead Rollers - Inspect.................................177 Crosshead Rollers - Inspect.................................177
138
Crushing Crushing or or Cutting
Cylinder Cylinder Rod
61
...... 118 118
.... 119 119 D D
............ ........ .. 21 21
D, D, G-Series G-Series Lift
Daily Inspection.....................................................132 Daily Inspection.....................................................132
Diagnostics Diagno stics Features
Diesel Diesel Engine Engine .........................
........... ......... .... 93 93
Diesel Engines Diesel Engines ...................
........... ......... .... 86 86
Diesel Specifications.............................................139 Diesel Specifications.............................................139
............ ....... . 171 171
Direction Control Lever...........................................69 Direction Control Lever...........................................69
............ ....... . 12 12
Direction Inhibit Point............................................118 Direction Inhibit Point............................................118
74
Disassemb Disassembly ly ..................
.......... ....... .. 11 11
Display for Operator..............................................119 Display for Operator..............................................119
..... 127 127
Display for Troubleshooting..................................119 Display for Troubleshooting..................................119
176
Displaying Fault Codes (DFC) from SECM Memory Displaying Fault Codes (DFC) from SECM Memory
.......... ......... .... 131 131
..................................................................................99 ..................................................................................99
.... 142 142
Drive Axle Oil - Change Drive Axle Oil -
........... ....... . 169 169
Drive Axle Oil & Strainer - Change, Clean Drive Axle Oil & Strainer - Change, Clean ....
149
Drive Axle Oil Level - Check.................................170 Drive Axle Oil Level - Check.................................170
15
Drive Axle Oil.........................................................141 Drive Axle Oil.........................................................141
Drive Wheel Bearing (Power Shaft and Drive Wheel) Drive Wheel Bearing (Power Shaft and Drive Wheel)
– Reassemble. – Reassemble.......
Dual Fuel System....................................................79 Dual Fuel System....................................................79
cushion) cushion)
E E
Pneumatic) Pneumatic)
Electrical Disconnect Switch Electrical Disconnect Switch (If Equipped).......
cushion) cushion)
Engine Compartment..............................................66 Engine Compartment..............................................66
Engine Oil & Filter (Diesel Engine Only) - Change Engine Oil & Filter (Diesel Engine Only) - Change
...................................................... .......................
Engine Oil & Filter (LP & Gasoline Engine Only) - Engine Oil & Filter (LP & Gasoline Engine Only) -
........... ....... .. 154 154
Primary Element Element ..... .......... ...........
Secondary Element Element ..... ...........
Pivot Eyebolts-Lu Eyebolts-Lubricate bricate ......
Equal Tension .................... ......................................186
...................................................177
er.................................................
Filter Elements Elements .....
Inspect .................... ................................................... ...................................193
Cutting Prevention........ Prevention.............
Rod Extensio Extension-Adjust n-Adjust ...... ............
Lift Trucks Trucks ..... .......... ........... ............ ...........
Features ............................... ............................................119
........................................................ ................................. ..77
................................................. ...................................155
................................................. ........................................192
Change ............................... ........................................164
........... .......... ........... ........... ........... ...........
(If Equipped)............66
................................................. .................. 161,183
Index Section Index Section
............ ............ ........... ......188 .188
............ ........... ........... .......188 .188
............ ........... ........... .......176 .176
..................186
......................177
....... 68,150 68,150
........... ........... .......... ........168 ...168
Diesel Engine
....193
........... ........... .......... ......14 .14
........... ........... ...........177 .....177
.......... ........... .........196 ...196
.............119
77
.....155
.........192
.........164
......... ......179 .179
.......... ........... ........... ......196 .196
.....66
161,183