Doosan D20S-5 Operation & Maintenance Manual page 88

Lift trucks
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Operation Section
Operation Section
Basic Troubleshooting(LP)
Basic Troubleshooting(LP)
   
The MI-07 systems are equipped with built-in fault
The MI-07 systems are equipped with built-in fault
diagnostics.
diagnostics.
displayed by the Malfunction Indicator Lamp (MIL)
displayed by the Malfunction Indicator Lamp (MIL)
and are covered in the Advanced Diagnostics
and are covered in the Advanced Diagnostics
section.
section.
Items such as
Items
lines, clogged fuel filters and malfunctioning
lines, clogged fuel filters and malfunctioning
pressure regulators may not set a fault code by the
pressure regulators may not set a fault code by the
Small Engine Control Module (SECM). Below are
Small Engine Control Module (SECM). Below are
Problem
Problem
Engine Cranking
Engine Cranking
but Will Not Start
but Will Not Start
Detected system
Detected
system faults
faults can
such as fuel
fuel level,
level, plugged f
plugged fuel
Probable Cause
Probable
Cause
Fuel container
Fuel
container empty
Liquid valve
Liquid
valve closed
closed
Excess flow
Excess
flow valve
valve closed
Plugged fuel
Plugged
fuel line
line
Broken
Broken Fuse
Fuse - - SECM
Clogged
Clogged fuel
fuel filter
filter
Faulty vapor connection between
Faulty vapor connection between
the
the
pressure
pressure
and the mixer
and the mixer
Fuel
Fuel Lock-off
Lock-off malfunction
malfunction
Pressure
Pressure
malfunction
malfunction
Incorrect air/fuel or ignition/spark
Incorrect air/fuel or ignition/spark
control
control
No
No VR
VR Sensor
Sensor Signal
-85-
-85-
basic checks that should be made before referring
basic checks that should be made before referring
can be
be
to the Advanced Diagnostics section, if engine or
to the Advanced Diagnostics section, if engine or
drivability problems are encountered.
drivability problems are encountered.
uel
Locating a problem in a propane engine is done
Locating a problem in a propane engine is done
exactly the same way as with a gasoline engine.
exactly the same way as with a gasoline engine.
Consider all parts of the ignition and mechanical
Consider all parts of the ignition and mechanical
systems as well as the fuel system.
systems as well as the fuel system.
Corrective Action
Corrective
empty
Fill fuel
Fill
Slowly open
Slowly
closed
Reset excess
Reset
Remove obstruction
Remove
SECM
Replace
Replace Fuse
Repair/replace as
Repair/replace
Check connection
Check connection
regulator/converter
regulator/converter
Repair/replace
Repair/re
regulator/converter
regulator/converter
Test pressure regulator/conv
Test pressure r
See Advanced Diagnostics
See Advanced Diagnostics
Signal
Verify the
Verify
Action
fuel container
container
Do
Do
not
not
exceed
exceed
80% of
80% of
   
capacity
capacity
open liquid
liquid valve
valve
excess flow
flow valve
valve
Close liquid valve
Close liquid valve
   
Wait for a "click" sound
Wait for a "click" sound
   
Slowly open liquid valve
Slowly open liquid valve
   
obstruction from
from the
the fuel
Close liquid fuel valve
Close liquid fuel valve
   
Using caution, disconnect the fuel
Using caution, disconnect the fuel
   
line (some propane may escape)
line (some propane may escape)
Clear obstruction with compressed
Clear obstruction with compressed
   
air
air
Re-connect fuel line
Re-connect fuel line
   
Slowly open liquid fuel valve
Slowly open liquid fuel valve
   
Leak test
Leak test
   
Fuse for
for SECM
SECM
See Maintenance Section, Fuses
See Maintenance Section, Fuses
   
replacement
replacement
as required
required
See Maintenance Section, LP Fuel
See Maintenance Section, LP Fuel
   
Filter
Filter replacement
replacement
Verify no holes in hose
Verify no holes in hose
   
Clamps must be tight
Clamps must be tight
   
Look for kinked, pinched and/or
Look for kinked, pinched and/or
   
collapsed hose
collapsed hose
place Fuel
Fuel Lock-off
Lock-off
See Engine Service Manual
See Engine Service Manual
   
egulator/converter o
erter operation
See Engine Service Manual
See Engine Service Manual
   
the VR
VR signal
signal is is present
present
See Advanced Diagnostics
See Advanced Diagnostics
   
liquid
liquid
fuel line
line
peration
   

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