Table Of Contents - Atlas Copco XAS 185 CDU T4 Original Instructions Manual

Preface
Please read the following instructions carefully before
starting to use your compressor.
It is a solid, safe and reliable machine, built according to
the latest technology. Follow the instructions in this
booklet and we guarantee you years of troublefree
operation.
Always keep the manual available near the machine.
In all correspondence always mention the compressor
type and serial number, shown on the data plate.
The company reserves the right to make changes without
prior notice.

Table of contents

1 Safety Precautions For Portable
Compressor ..................................................7
1.1 Introduction ........................................................7
1.2 General Safety Precautions .................................8
1.3 Safety During Transport And Installation ..........8
1.4 Safety During Use And Operation ..................... 9
1.5 Safety During Maintenance And Repair ..........10
1.6 Tool Applications Safety ..................................10
1.7 Specific Safety Precautions ..............................11
2 Leading Particulars ....................................12
2.1 Safety Pictograms Used ....................................12
2.2 General Description ..........................................12
2.3 Markings And Information Labels ...................14
2.4 Main Parts .........................................................15
2.5 Air Flow ............................................................19
2.6 Oil System ........................................................19
2.7 Continuous Regulating System ........................19
2.8 Electric System .................................................20
2.8.1 Circuit Diagram ................................................ 20
2.8.2 Description ....................................................... 21
3 Operating Instructions ...............................22
3.1 Lifting Instructions ...........................................22
3.2 Starting/stopping ...............................................24
3.2.1 Before Starting .................................................. 24
3.2.2 Starting/stopping ............................................... 24
3.2.3 During Operation .............................................. 25
4 Maintenance ..............................................26
4.1 Liability ............................................................26
4.2 Service Packs ....................................................26
4.3 Use Of Service Packs .......................................26
4.4 Service Kits ......................................................26
4.5 Storage ..............................................................26
4.6 Safety Precautions ............................................26
4.7 Preventive Maintenance Schedule ....................26
4.8 Maintenance Schedule For Compressor ...........26
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4.9 Lubrication Oils ................................................28
4.9.1 Compressor Oil .................................................28
4.9.2 Engine Oil .........................................................28
4.10 Oil Level Check ................................................29
4.10.1 Check Compressor Oil Level ............................29
4.10.2 Check Engine Oil Level ....................................29
4.10.3 Oil And Oil Filter Change .................................29
4.10.4 Topping Up The Compressor Oil ......................29
4.10.5 Engine Oil And Oil Filter Change .....................30
4.11 Coolant Specifications ......................................30
4.11.1 Parcool Eg .........................................................30
4.11.2 Handling Parcool Eg .........................................30
4.12 Coolant Check ..................................................31
4.13 Topping Up/replacing Coolant .........................31
4.13.1 Topping Up Without Draining From The Cooling
System ...............................................................32
4.13.2 Topping Up After Limited Quantity Draining From
The Cooling System ..........................................33
4.13.3 Replacing The Coolant ......................................34
4.14 Cleaning Coolers ..............................................34
4.15 Battery Care ......................................................34
4.15.1 Electrolyte .........................................................34
4.15.2 Activating A Dry-charged Battery ....................34
4.15.3 Recharging A Battery ........................................35
4.15.4 Battery Maintenance .........................................35
4.15.5 Compressor Element Overhaul .........................35
5 Adjustments And Servicing Procedures ....36
5.1 Adjustment Of The Continuous Regulating
System ..............................................................36
5.2 Air Filter Engine/compressor ...........................37
5.2.1 Main Parts .........................................................37
5.2.2 Cleaning The Dust Trap ....................................37
5.2.3 Cleaning Instructions Filter Element And The
Safety Cartridge .................................................37
5.2.4 Replacing The Air Filter Element .....................38
5.2.5 Air Receiver ......................................................38
5.3 Safety Valve .....................................................38
5.4 Fuel System ......................................................38
6 Problem Solving ........................................39
6.1 Problem Solving Chart .....................................39