Atlas Copco XAHS 146 Dd Instruction Manual

Atlas Copco XAHS 146 Dd Instruction Manual

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Instruction Manual for Portable Compressors
English
XAHS 146 Dd
XATS 156 Dd
XA(S) 186 Dd
XAVS 166 Dd
XAHS 186 Dd

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Summary of Contents for Atlas Copco XAHS 146 Dd

  • Page 1 XAHS 146 Dd XATS 156 Dd XA(S) 186 Dd XAVS 166 Dd XAHS 186 Dd Instruction Manual for Portable Compressors English...
  • Page 3 Instruction Manual for Portable Compressors XAHS 146 Dd XATS 156 Dd XA(S) 186 Dd XAVS 166 Dd XAHS 186 Dd Printed matter N° 2954 2230 02 ATLAS COPCO - PORTABLE AIR DIVISION www.atlascopco.com 11/2006...
  • Page 4 XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd Warranty and Liability Limitation Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability.
  • Page 5: Table Of Contents

    Air flow ..............15 Oil system..............16 Continuous regulating system ........16 Electrical system ............17 2.8.1 Circuit diagram for XAHS 146 Dd, XATS 156 Dd and XA(S) 186 Dd ......17 2.8.2 Circuit diagram for XAVS 166 Dd and XAHS 186 Dd ............18 3 Operating instructions ............19 Parking, towing and lifting instructions ....19...
  • Page 6 XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd ONTENTS ONTENTS 4 Maintenance ................22 5 Adjustments and servicing procedures ......32 Use of service paks ........... 22 Adjustment of the continuous regulating system..32 Preventive maintenance schedule Air filter engine/compressor ........
  • Page 7: Safety Precautions For Portable Compressors

    To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the compressor NTRODUCTION The policy of Atlas Copco is to provide the users of their equipment with The manufacturer does not accept any liability for any damage arising from safe, reliable and efficient products.
  • Page 8: Safety During Transport And Installation

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd AFETY DURING TRANSPORT AND AFETY DURING USE AND OPERATION INSTALLATION When the unit has to operate in a fire-hazardous environment, each engine exhaust has to be provided with a spark arrestor to trap To lift a unit, all loose or pivoting parts, e.g.
  • Page 9: Safety During Maintenance And Repair

    Parts shall only be replaced by genuine Atlas Copco replacement parts. Machinery shall never be put into operation, when such guards have been removed, before the guards are securely reinstalled.
  • Page 10: Tool Applications Safety

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd PECIFIC SAFETY PRECAUTIONS 18 When repair has been completed, the machine shall be barred over at least one revolution for reciprocating machines, several revolutions for...
  • Page 11: Leading Particulars

    The braking system consists of an integrated parking brake and ENERAL DESCRIPTION overrunbrake. When driving backwards the overrunbrake is not engaged automatically. The compressors type XAHS 146 Dd, XATS 156 Dd, XA(S) 186 Dd, XAVS 166 Dd and XAHS 186 Dd are silenced, single-stage, – Bodywork...
  • Page 12: Markings And Information Labels

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd ARKINGS AND INFORMATION LABELS Compressor outlet temperature too high. Inlet. Compressor outlet temperature. Outlet. Compressor outlet pressure. Compressor oil drain. Dangerous outlet.
  • Page 13: Main Parts

    (AOV) (VV) (OLG) (VV) (FLG) (CE) (CP) Fig. 2.2 Main parts of XAHS 146 Dd, XATS 156 Dd and XA(S) 186 Dd with some options Alternator Engine Oil Cooler Air Filter (compressor element) Exhaust Pipe Oil Filter (compressor element) Air Filter (engine)
  • Page 14 XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd (IC) (CLS) (CT) (FC1) (CC) (SL) (SV) (EP) (RV) (TB) (AR) (BH) (MPV) (OC) (SN) (FT) (AOV) (OLG) (VV) (FLG) (CP) (CE) Fig.
  • Page 15: Air Flow

    Instruction Manual OMPRESSOR EGULATING YSTEM OAD CONDITION (VI) (SC) (VV) (VI) (SC) (VV) (PG) (SV) (FR) (SR) (BOV) (UV) (UA) (VH) (CH) (OS) (BDV) (CV) (OF) (SL) (AR) (FP) (AOV) (CE) (TS) (DP) (SL) (MPV) (NR (DP) (OLG) (DP) Fig. 2.4 Regulating system Air Filter (compr.
  • Page 16: Oil System

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd IL SYSTEM ONTINUOUS REGULATING SYSTEM 2.4) 2.4) The system comprises: The system comprises: AR/OS Air receiver/oil separator Regulating valve Oil cooler...
  • Page 17: Electrical System

    Instruction Manual LECTRICAL SYSTEM 2.8.1 C XAHS 146 D , XATS 156 D XA(S) 186 D IRCUIT DIAGRAM FOR D AND All compressors are equipped with a negative earthed system. To be used with Cold Start Option. To be used with Refinery Equipment. Position of DIP-switches.
  • Page 18: Circuit Diagram For Xavs 166 Dd And

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd 2.8.2 C XAVS 166 D XAHS 186 D IRCUIT DIAGRAM FOR D AND The compressor is equipped with a negative earthed system.
  • Page 19: Operating Instructions

    Instruction Manual OPERATING INSTRUCTIONS ARKING TOWING AND LIFTING INSTRUCTIONS Safety precautions. The operator is expected to apply all relevant safety precautions, including those mentioned on the pages of this book. Attention: – Before putting the compressor in to use, check the brake system as described in section 5.6.
  • Page 20: Height Adjustment With Adjustable Towbar

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd 3.1.3 H 3.1.4 L EIGHT ADJUSTMENT WITH ADJUSTABLE IFTING INSTRUCTIONS TOWBAR Before towing the compressor, make sure that the joints of the towbar are secured with maximum strength without damaging the towbar.
  • Page 21: Starting/Stopping

    Instruction Manual TARTING TOPPING (H1) (H2) (H3) (H4) (N4) (P1) (F1) 0 0 0 0 (LV) (PG) (H5) (H6) (H7) (H8) Fig. 3.9 Control panel Hourmeter LED (green) Preheat (option) Circuit Breaker Button LED (red) Charge Indication Working Pressure Gauge LED (red) Compressor Outlet Temperature Loading Valve...
  • Page 22: During Operation

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd URING OPERATION When the engine is running, the air outlet valves (ball valves) must always be put in a fully opened or fully closed position.
  • Page 23 (6) Clean retainer when replacing element. (2) Replace the element when the pressure drop exceeds 0.8 bar. (7) The following part numbers can be ordered from Atlas Copco to check on inhibitors and freezing point: (3) Every 1500 hours. Refer to the Deutz operation manual.
  • Page 24: Lubrication Oils

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd UBRICATION OILS Mineral compressor oil PAROIL M: - 5 liter can: order number 1615 5947 00 - 20 liter can: order number 1615 5948 00...
  • Page 25: Check Compressor Oil Level

    When operating in high ambient temperatures, in very dusty or high humidity conditions, it is recommended to change the oil more frequently. In this case, contact Atlas Copco. 1. Run the compressor until warm. Close the outlet valve(s) (5) and stop the compressor. Wait until the pressure is released through the automatic blow-down valve.
  • Page 26: Coolant

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd OOLANT PARCOOL EG - 5 liter can: order number 1604 5308 00 4.6.1 C - 20 liter can: order number 1604 5307 01...
  • Page 27: Coolant Check

    – Check the pH value of the coolant using a pH-measuring device. – The pH-meter can be ordered from Atlas Copco with part number 2913 0029 00. – Typical value for EG = 8.6. –...
  • Page 28: Topping Up Without Draining From The Cooling System

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd 4.6.6 T OPPING UP WITHOUT DRAINING FROM THE COOLING SYSTEM The quantity of PARCOOL EG Concentrate to be topped up can be...
  • Page 29: Topping Up After Limited Quantity

    Instruction Manual 4.6.7 T OPPING UP AFTER LIMITED QUANTITY DRAINING FROM THE COOLING SYSTEM The quantity of PARCOOL EG Concentrate to be topped up after draining a calculated volume from the cooling system, can be estimated with the following formula and/or graph: Corrections concentrate in measured system towards 50% volume by using PARCOOL EG Concentrate PN: 1604 8159 00...
  • Page 30: Replacing The Coolant

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd 4.6.8 R EPLACING THE COOLANT LEANING COOLERS Drain – Completely drain the entire cooling system. – Used coolant must be disposed or recycled in accordance with laws and local regulations.
  • Page 31: Battery Care

    Electrolyte in batteries is a sulphuric acid solution in distilled water. keeping down time to a minimum. The solution must be made up before being introduced into the The order number of the Service Paks are listed in the Atlas Copco battery. Parts List.
  • Page 32: Adjustments And Servicing Procedures

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd ADJUSTMENTS AND SERVICING PROCEDURES DJUSTMENT OF THE CONTINUOUS REGULATING SYSTEM (VI) (SC) (VV) (VI) (SC) (VV) (PG) (SV) (FR) (SR) (BOV)
  • Page 33: Air Filter Engine/Compressor

    This check cannot be done on the machine and must The Atlas Copco air filters are specially designed for be carried out on a proper test bench.
  • Page 34: Fuel System

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd UEL SYSTEM RAKE OPTION ADJUSTMENT Before jacking up the compressor, connect it to a towing vehicle or attach a weight of minimum 50 kg to the towbar.
  • Page 35: Test Procedure Of Brake Cable Adjustment

    Instruction Manual 5.6.2 T 5.6.3 B EST PROCEDURE OF BRAKE CABLE RAKE CABLE ADJUSTMENT ADJUSTMENT (4) (2) 1. Check if the towing eye rod of the overrun brake mechanism is in the outmost position. 2. Check if the adjustable towbar (= option) is in the actual towing position.
  • Page 36: Problem Solving

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd PROBLEM SOLVING LTERNATOR PRECAUTIONS It is assumed that the engine is in good condition and that there is adequate fuel flow to the filter and injection equipment.
  • Page 37 Instruction Manual Problem Possible faults Corrective actions 5. Engine is running, but shuts a. Start button (S) released too soon. a. Release button after engine oil pressure has down immediately after built up above the minimum allowed level. start button (S) has been b.
  • Page 38 XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd Problem Possible faults Corrective actions 11. Compressor does not a. Regulating valve incorrectly set or defective. a. Check and, if necessary consult Atlas unload and engine keeps Copco.
  • Page 39: Available Options

    Vessel type: EURO ASME Towbar: Adjustable with brakes (A) Fixed with brakes (A) Fixed without brakes Without towbar: Support (without undercarriage) Towing eyes: Atlas Copco Ball Italian NATO AC (France) Towbar support: Support leg Jockey wheel Road signalisation: Full (B)
  • Page 40: Technical Specifications

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd TECHNICAL SPECIFICATIONS ORQUE VALUES 8.1.1 F 8.1.2 F OR GENERAL APPLICATIONS OR IMPORTANT ASSEMBLIES The following tables list the recommended torques applied for general...
  • Page 41: Compressor/Engine Specifications

    Instruction Manual OMPRESSOR NGINE SPECIFICATIONS Compressor type XAHS XATS XA(S) XAVS XAHS 146 Dd 156 Dd 186 Dd 166 Dd 186 Dd Designation Unit Value Value Value Value Value Reference conditions 1. Absolute inlet pressure bar(e) 2. Relative air humidity 3.
  • Page 42: Conversion List Of Si Units Into British Units

    XAHS 146 Dd - XATS 156 Dd - XA(S) 186 Dd - XAVS 166 Dd - XAHS 186 Dd ONVERSION LIST OF UNITS INTO RITISH Compressor type XAHS 146 Dd XAVS 166 Dd UNITS XATS 156 Dd XAHS 186 Dd...
  • Page 44 www.atlascopco.com...

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Xahs 186 ddXats 156 ddXa(s) 186 ddXavs 166 dd

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