Atlas Copco XA146 Dd Instruction Manual
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Atlas Copco XA146 Dd Instruction Manual

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XA146 Dd
XAS146 Dd
XAHS106 Dd
Instruction manual
...........................................................................................................3
Instructieboek
..................................................................................................................33
Manuel d'instructions
...................................................................................................63
Bedienungsanleitung
.....................................................................................................93
Libro de instrucciones
.................................................................................................123
Instruktionsmanual
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Istruzioni per l'uso
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Bruksanvisning
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Instruktionsbog
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Manual de instruções
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Parts list – Onderdelenlijst – Liste de pièces – Ersatzteilliste –
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Glossary – Woordenlijst – Glossaire – Glossar – Glosario –
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Glossário – Sanasto
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Summary of Contents for Atlas Copco XA146 Dd

  • Page 1 +PUVTWEVKQP /CPWCN CPF 2CTVU .KUV HQT 2QTVCDNG %QORTGUUQTU XA146 Dd XAS146 Dd XAHS106 Dd PAGE Instruction manual ......................3 Instructieboek ........................33 Manuel d’instructions ....................63 Bedienungsanleitung .....................93 Libro de instrucciones ....................123 Instruktionsmanual ......................153 Istruzioni per l’uso .......................183 Bruksanvisning ......................213 Instruktionsbog ......................243 }«¼©­¶¡¨­³ ³¨¬«­µ½...
  • Page 2 :# &  :#5 &  :#*5 & & & &...
  • Page 3 05647%6+10 #07#. &RQJUDWXODWLRQV RQ WKH SXUFKDVH RI \RXU $WODV &RSFR FRPSUHVVRU ,W LV D VROLG VDIH DQG UHOLDEOH PDFKLQH EXLOW DFFRUGLQJ WR WKH ODWHVW WHFKQRORJ\ )ROORZ WKH LQVWUXFWLRQV LQ WKLV ERRNOHW DQG ZH JXDUDQWHH \RX \HDUV RI WURXEOHIUHH RSHUDWLRQ 3OHDVH UHDG WKH IROORZLQJ LQVWUXFWLRQV FDUHIXOO\ EHIRUH VWDUWLQJ WR XVH \RXU PDFKLQH $OZD\V NHHS WKH PDQXDO DYDLODEOH QHDU WKH PDFKLQH ,Q DOO FRUUHVSRQGHQFH DOZD\V PHQWLRQ WKH FRPSUHVVRU W\SH DQG...

  • Page 4: Table Of Contents

    :# &  :#5 &  :#*5 & & & & 106'065 106'065  0DLQWHQDQFH ................19  3UREOHP VROYLQJ ..............27 Use of service paks ........... 19 Alternator precautions..........27 Preventive maintenance schedule for the compressor ............ 19  $YDLODEOH RSWLRQV ..............30 Lubrication oils ............

  • Page 5: Instruction Manual

    5#('6; 24'%#76+105 (14 2146#$.' %1/24'55145 U‚ÃirÃ…rhqÃh‡‡r‡v‰ry’ÃhqÃhp‡rqÃhpp‚…qvty’Ãirs‚…rÇ‚vtÃyvs‡vtƒr…h‡vtÃr…s‚…€vtÀhv‡rhprÂ…Ã…rƒhv…vtÇurÃp‚€ƒ…r††‚… 0641&7%6+10 The policy of Atlas Copco is to provide the users of their equipment with The manufacturer does not accept any liability for any damage arising from safe, reliable and efficient products. Factors taken into account are among...
  • Page 6 13 Never refill fuel while the unit is running, unless otherwise stated in the Never leave a load hanging on a hoist. Atlas Copco Instruction Book (AIB). Keep fuel away from hot parts such as air outlet pipes or the engine exhaust. Do not smoke when 10 A hoist has to be installed in such a way that the object will be lifted fuelling.
  • Page 7 Parts shall only be replaced by genuine Atlas Copco replacement parts. Machinery shall never be put into operation, when such guards have been removed, before the guards are securely reinstalled.
  • Page 8 2'%+(+% 5#('6; 24'%#76+105 18 When repair has been completed, the machine shall be barred over at least one revolution for reciprocating machines, several revolutions for rotary ones to ensure that there is no mechanical interference within the 7h‡‡r…vr† machine or driver. Check the direction of rotation of electric motors when starting up the machine initially and after any alteration to the When servicing batteries, always wear protecting clothing and glasses.
  • Page 9 The new braking system consists of an integrated parking brake and compressor, built for a nominal effective working pressure of 7 bar overrunbrake. When driving backwards the overrunbrake is not (non-silenced version XA146 Dd). engaged automatically. The XAHS106 Dd is built for a nominal effective working pressure of 12 bar.
  • Page 10 Danger, heat flat. Service every 24 hours. Warning! Electrocution hazard. Part under pressure. Atlas Copco mineral compressor oil. Do not stand on outlet valves. Atlas Copco synthetic compressor oil. Start-Stop indication of switch. Atlas Copco mineral engine oil. Do not run the motor with open doors.

  • Page 11: Main Parts

    05647%6+10 #07#. #465 Fig. 2.2 Main parts of XAS106/146 Dd (adjustable towbar, brakes and roadsignalisation are options) Alternator Filler Cap (engine oil) Prop Air Filter (compressor element) Filler Cap (fuel tank) Regulating Valve Air Filter (engine) Filler Cap (water) Starting Motor Air Outlet Valves Fuel Prefilter Serial Number...
  • Page 12 :# &  :#5 &  :#*5 & & & & 1/24'5514 ')7.#6+0) ;56'/ 1#& %10&+6+10 Fig. 2.3 Air Filter (compr. element) Drain Plug Oil Filter Temperature Switch Air Filter (engine) Engine Oil Level Gauge Unloader Assembly Air Outlet Valves Oil Separator Unloader Valve Air Receiver...

  • Page 13: Continuous Regulating System

    05647%6+10 #07#. +. 5;56'/ 106+07175 4')7.#6+0) 5;56'/   7KH V\VWHP FRPSULVHV 7KH V\VWHP FRPSULVHV AR/OS Air receiver/oil separator Regulating valve Oil cooler Unloader assembly Oil filter Speed regulator The lower part of the air receiver (AR) serves as oil tank. The compressor is provided with a continuous regulating system.

  • Page 14: Circuit Diagram

    :# &  :#5 &  :#*5 & & & & +4%7+6 &+#)4#/ The compressor is equipped with a negative earthed system. see note 2 X1:7 COMT ENGT ENGP X1:3 X1:1 X1:5 X1:4 X1:8 X1:2 X1:6 see note 1 see note 3 see note 2 note 1 note 3...

  • Page 15: Towing Instructions

    05647%6+10 #07#. 12'4#6+0) +05647%6+105 #4-+0) 619+0) #0& .+(6+0) +05647%6+105 5CHGV[ RTGECWVKQPU. 7KH RSHUDWRU LV H[SHFWHG WR DSSO\ DOO UHOHYDQW VDIHW\ SUHFDXWLRQV LQFOXGLQJ WKRVH PHQWLRQHG RQ WKH SDJHV RI WKLV ERRN #VVGPVKQP – Before putting the compressor in to use, check the brake system as described in section 1.6.

  • Page 16: Before Starting

    :# &  :#5 &  :#*5 & & & & '+)*6 #&,756/'06 9+6* #&,756#$.' +(6+0) +05647%6+105  *  . 619$#4 %HIRUH WRZLQJ WKH FRPSUHVVRU PDNH VXUH WKDW WKH MRLQWV RI WKH WRZEDU DUH VHFXUHG ZLWK PD[LPXP VWUHQJWK ZLWKRXW GDPDJLQJ WKH WRZEDU %H VXUH WKDW WKHUH LV QR FOHDUDQFH EHWZHHQ WKH WHHWK RI WKH MRLQWV )RU VSHFLILF LQVWUXFWLRQ VHH EHORZ Fig.
  • Page 17 05647%6+10 #07#. 6#46+0) 6122+0) '0'4#.  ) H1 H2 H3 H4 0 0 0 0 H5 H6 H7 Fig. 3.10 Control panel Hourmeter LED (green) Preheat (option) Circuit Breaker Button LED (red) Charge Indication Working Pressure Gauge LED (red) Compressor Outlet Temperature Loading Valve LED (red) Engine Coolant Temperature...
  • Page 18 :# &  :#5 &  :#*5 & & & & 2'%+(+% 56#46 241%'&74' 74+0) 12'4#6+10  5 & 7KH GRRUV PXVW EH FORVHG GXULQJ RSHUDWLRQ DQG PD\ EH Follow this start procedure when the unit is put in operation for the first RSHQHG IRU VKRUW SHULRGV RQO\ time and when there is air in the fuel system after running out of fuel or changing the fuel filter.
  • Page 19 When servicing, replace all disengaged packings, e.g. gaskets, low. O-rings, washers. Order Service Paks at your local Atlas Copco dealer. For engine maintenance refer to Engine Operation Manual. The maintenance schedule has to be seen as a guideline for units operating in a duty environment typical to compressor applications.

  • Page 20: Check Engine Oil Level

    :# &  :#5 &  :#*5 & & & & 7$4+%#6+10 1+.5 +. .'8'. %*'%- 1HYHU PL[ RLOV RI GLIIHUHQW EUDQGV RU W\SHV High-quality, mineral, hydraulic or synthesized hydrocarbon oil with rust and oxidation inhibitors and anti-foam and anti-wear properties 8VH RQO\ QRQWR[LF RLOV ZKHUH WKHUH LV D ULVN RI LQKDOLQJ is recommended.
  • Page 21 05647%6+10 #07#. +. #0& 1+. (+.6'4 %*#0)' 5. Fill the air receiver until the pointer of the oil level gauge (4) registers in the upper extremity of the green range. Take care that no dirt drops into the system. Reinstall and tighten the filler plug. 6.

  • Page 22: Electrolyte

    It guarantees that all necessary parts are replaced at the same time keeping down time to a minimum. %6+8#6+0) # &4; %*#4)'& $#66'4;  # The order number of the Service Paks are listed in the Atlas Copco Parts List (ASL). – Take out the battery. –...
  • Page 23 05647%6+10 #07#. #&,756/'065 #0& 5'48+%+0) 241%'&74'5 &,756/'06 1( 6*' %106+07175 4')7.#6+0) 5;56'/ Fig. 5.1 Table The working pressure is determined by the tension of the spring in the < = ± = regulating valve (RV). This tension can be increased to raise the pressure and decreased to lower it by turning the adjusting wheel bar bar clockwise and anti-clockwise respectively.

  • Page 24: Air Receiver

    :# &  :#5 &  :#*5 & & & & +4 (+.6'4 '0)+0' %1/24'5514 #+0 2#465 .'#0+0) 6*' &756 64#2  /  % To remove dust from the dust trap pinch the vacuator valve (6) several times. '2.#%+0) 6*' #+4 (+.6'4 '.'/'06  4 1.

  • Page 25: Brake Shoe Adjustment

    05647%6+10 #07#. 7'. 5;56'/ 4#-' 126+10 #&,756/'06 %HIRUH MDFNLQJ XS WKH FRPSUHVVRU FRQQHFW LW WR D WRZLQJ YHKLFOH RU DWWDFK D ZHLJKW RI PLQLPXP  NJ WR WKH WRZEDU 4#-' 5*1' #&,756/'06  $ Check the thickness of the brake lining. Remove both black plastic plugs (5).

  • Page 26: Brake Cable Adjustment

    :# &  :#5 &  :#*5 & & & & '56 241%'&74' 1( $4#-' %#$.' #&,756/'06 4#-' %#$.' #&,756/'06  6  $ 1. Check if the towing eye rod of the overrun brake mechanism is in the outmost position. 2.
  • Page 27 05647%6+10 #07#. .6'40#614 24'%#76+105 241$.'/ 51.8+0) It is assumed that the engine is in good condition and that there is 1. Never reverse the polarity of the battery or the alternator. adequate fuel flow to the filter and injection equipment. 2.
  • Page 28 Have position of scavenge line checked by incorrect. an Atlas Copco Service representative. c. Oil separator element defective. c. Have element removed and inspected by an Atlas Copco Service representative. 11. Compressor capacity or a.
  • Page 29 Unloading valve stuck. d. Check unloader assembly. e. Safety valve defective. e. Check safety valve; consult Atlas Copco. 15. After working some time, a. Fuel tank contains insufficient fuel. a. Fill fuel tank. the unit stops through a b.
  • Page 30 Check filters and hoses for leaks, dirt and time, the unit stops for no bends. apparent reason. #8#+.#$.' 126+105 The XA146 Dd, XAS146 Dd and XAHS106 Dd can be delivered with following options: Vessel type: EURO ASME Towing bar:...

  • Page 31: For General Applications

    05647%6+10 #07#. 1/24'5514 '0)+0' 52'%+(+%#6+105 6'%*0+%#. 52'%+(+%#6+105 1437' 8#.7'5 8‚€ƒ…r††‚…Ç’ƒr Y6T #%Ã9q 14 )'0'4#. #22.+%#6+105  ( Y6CT %Ã9q 9r†vth‡v‚ Vv‡ The following tables list the recommended torques applied for general Srsr…rprÃp‚qv‡v‚† applications at assembly of the compressor. 1. Absolute inlet pressure bar(e) 2.
  • Page 32 :# &  :#5 &  :#*5 & & & & 108'45+10 .+56 1( 70+65 +061 4+6+5* 9r†vtÃqh‡h 70+65 8‚€ƒ…r††‚… 1. Number of compression stages 1 bar 14.504 psi 0.035 oz @tvr 1. Make Deutz 1 kg 2.205 lb 2. Type BF4M1012E 1 km/h 0.621 mile/h...

This manual is also suitable for:

Xas146 ddXahs106 dd

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