Related Manuals for Atlas Copco XAS 67 DD
Summary of Contents for Atlas Copco XAS 67 DD
- Page 1 XAS 67 DD - XAS 130 DD7 XATS 67 DD - XATS 125 DD7 Engine Deutz XAS 77 DD - XAS 150 DD7 D2011L03 XAS 97 DD - XAS 185 DD7 Instruction Manual for Portable Compressors English...
- Page 3 Instruction Manual for Portable Compressors XAS 67 DD - XAS 130 DD7 XATS 67 DD - XATS 125 DD7 XAS 77 DD - XAS 150 DD7 XAS 97 DD - XAS 185 DD7 Printed matter N° 2954 2150 03 ATLAS COPCO - PORTABLE AIR DIVISION www.atlascopco.com...
- Page 4 While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors. Copyright 2007, Atlas Copco Airpower n.v., Antwerp, Belgium. Any unauthorized use or copying of the contents or any part thereof is prohibited.
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Page 5: Table Of Contents
Instruction Manual Follow the instructions in this booklet and we guarantee you years of troublefree operation. Please read the following instructions carefully before starting to use your machine. Always keep the manual available near the machine. In all correspondence always mention the compressor type and serial number, shown on the data plate. - Page 6 5.6.3 Brake cable adjustment ..........56 3.3.2 Function of generator DDG 110V with automatic Drive Belt (XAS 67 DD - XAS 130 DD7, control system (option) - Functional description..45 XATS 67 DD - XATS 125 DD7) ......56 3.3.3...
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Page 7: Safety Precautions For Portable Compressors (With Generator)
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the unit NTRODUCTION The policy of Atlas Copco is to provide the users of their equipment with The manufacturer does not accept any liability for any damage arising from safe, reliable and efficient products. -
Page 8: Safety During Transport And Installation
Instruction Manual 17a Portable compressors with generator (with earthing pin): 11 Locate the unit away from walls. Take all precautions to ensure that hot air exhausted from the engine and driven machine cooling systems Earth the generator as well as the load properly. cannot be recirculated. -
Page 9: Safety During Use And Operation
13 Never refill fuel while the unit is running, unless otherwise stated in the Atlas Copco Instruction Book (AIB). Keep fuel away from hot parts 27 Never operate the generator in excess of its limits as indicated in the such as air outlet pipes or the engine exhaust. -
Page 10: Safety During Maintenance And Repair
Submit the Parts shall only be replaced by genuine Atlas Copco replacement parts. generator to a testrun, check that the AC power performance is correct. All maintenance work, other than routine attention, shall only be undertaken when the unit is stopped. -
Page 11: Specific Safety Precautions
Instruction Manual PECIFIC SAFETY PRECAUTIONS Batteries When servicing batteries, always wear protecting clothing and glasses. The electrolyte in batteries is a sulphuric acid solution which is fatal if it hits your eyes, and which can cause burns if it contacts your skin. Therefore, be careful when handling batteries, e.g. -
Page 12: Leading Particulars
General view HardHat ENERAL DESCRIPTION The compressors type XAS 67 DD - XAS 130 DD7, XATS 67 DD - XATS 125 DD7, XAS 77 DD - XAS 150 DD7 and XAS 97 DD - XAS 185 DD7 are silenced, single-stage, oil-injected screw compressors, built for a nominal effective working pressure, ranging from 7 bar up to 10.3 bar (see chapter 8, technical... -
Page 13: Xas 97 Ddg - Xas 185 Dd7G
– Regulation – Generator (option for XAS 67 DD - XAS 130 DD7 and XAS 97 DD - XAS 185 DD7) The compressor is provided with a continuous regulating system and a blow-down valve which is integrated in the unloader assembly. The The built-in generator is driven by a multi V-belt drive. -
Page 14: Markings And Information Labels
Danger, heat flat. Service every 24 hours. Warning! Electrocution hazard. Part under pressure. Atlas Copco mineral compressor oil. Do not stand on outlet valves. Atlas Copco synthetic compressor oil. Start-Stop indication of switch. Atlas Copco mineral engine oil. Do not run the motor with open doors. -
Page 15: Main Parts
Control Panel Fuel Filter Safety Valve Control Panel (generator), (option) Filler Plug (compressor oil) Towbar Data plate Fuel Tank Vacuum Indicator Drive Belt (XAS 67 DD - XAS 130 DD7, Fuel Pump Vacuator Valve XATS 67 DD - XATS 125 DD7) -
Page 16: System
97 DDG 6.5 kVA Fig. 2.3 Air Filter Drive Belt Oil Cooler Solenoid Valve Air Receiver (XAS 67 DD - XAS 130 DD7, (compressor element) (Speed regulator) Air Outlet Valves XATS 67 DD - XATS 125 DD7) Oil Filter Temperature Switch... -
Page 17: Air Flow
Instruction Manual 2.3) IR FLOW When cold start equipment is installed; a thermostatic valve will bypass the compressor oil (oil will not pass through oil cooler The system comprises: ), until the working temperature is reached. Air filter AR/OS Air receiver/oil separator ONTINUOUS REGULATING SYSTEM Compressor element 2.3) -
Page 18: Electrical System
Instruction Manual LECTRICAL SYSTEM 2.8.1 C IRCUIT DIAGRAM STANDARD The compressor is equipped with a negative earthed system. 12V DC 14« 15« 13« 8« 5« 7« 6« D- D+ 1« Auxiliary 2« 12« 3« Temp General 4« alarm (Lamp- tester) 9´,10´,11´... - Page 19 Instruction Manual Engine is running normally: Oil pressure contact S3 opens, K3 no longer excited. K3 changes over (13-11), engine cuts out because fuel solenoid Y1 no longer excited and lamp H2 goes on simultaneously. Thermocontact S2 opens, K3 no longer excited. K3 changes over (13-11), engine cuts out because fuel solenoid Y1 no longer excited and lamp H2 goes on simultaneously.
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Page 20: Circuit Diagram Xas 67 Ddg - Xas 130 Dd7G, Xas 97 Ddg - Xas 185 Dd7G (Generator Ddg 110V Without Automatic Control System)
Instruction Manual 2.8.2 C XAS 67 DDG - XAS 130 DD7G, XAS 97 DDG - XAS 185 DD7G IRCUIT DIAGRAM DDG 110V ENERATOR WITHOUT AUTOMATIC CONTROL SYSTEM (Not on HardHat) 12V DC Auxiliary To Circuit diagram 9822 1055 27 M1 M Temp General alarm... - Page 21 Instruction Manual Operation of the electric circuit in detail Start switch S1 position 1: Engine is running normally: Line 2 on 12V contact K3 closed (13-11), lamp H2 is on. K4 Oil pressure contact S3 opens, K3 no longer excited. excites contact K4 (18-15).
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Page 22: Circuit Diagram Xas 67 Ddg - Xas 130 Dd7G, Xas 97 Ddg - Xas 185 Dd7G (Generator Ddg 110V With Automatic Control System)
Instruction Manual 2.8.3 C XAS 67 DDG - XAS 130 DD7G, XAS 97 DDG - XAS 185 DD7G IRCUIT DIAGRAM DDG 110V ENERATOR WITH AUTOMATIC CONTROL SYSTEM (Not on HardHat) 12V DC Auxiliary To Circuit diagram 9822 1055 91 M1 M Temp General alarm... - Page 23 Instruction Manual Operation of the electric circuit in detail Start switch S1 position 1: Engine is running normally: Line 2 on 12V contact K3 closed (13-11), lamp H2 is on. K4 Oil pressure contact S3 opens, K3 no longer excited. excites contact K4 (18-15).
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Page 24: System)
Instruction Manual 2.8.4 C XAS 67 DDG - XAS 130 DD7G, XAS 97 DDG - XAS 185 DD7G IRCUIT DIAGRAM DDG IT 230/400V, 6 ENERATOR WITHOUT AUTOMATIC CONTROL SYSTEM (Not on HardHat) 12V DC Auxiliary To Circuit diagram 9822 1055 25 M1 M General Temp... - Page 25 Instruction Manual Operation of the electric circuit in detail Start switch S1 position 1: Engine is running normally: Line 2 on 12V contact K3 closed (13-11), lamp H2 is on. K4 Oil pressure contact S3 opens, K3 no longer excited. excites contact K4 (18-15).
- Page 26 Instruction Manual 2.8.5 C XAS 67 DDG - XAS 130 DD7G, XAS 97 DDG - XAS 185 DD7G IRCUIT DIAGRAM DDG IT 230/400V, 6 kVA ENERATOR WITH AUTOMATIC CONTROL SYSTEM (Not on HardHat) 12V DC Auxiliary To Circuit diagram 9822 1055 90 M1 M Temp General...
- Page 27 Instruction Manual Operation of the electric circuit in detail Start switch S1 position 1: Engine is running normally: Line 2 on 12V contact K3 closed (13-11), lamp H2 is on. K4 Oil pressure contact S3 opens, K3 no longer excited. excites contact K4 (18-15).
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Page 28: Circuit Diagram Xas 67 Ddg - Xas 130 Dd7G, Xas 97 Ddg - Xas 185 Dd7G (Generator Ddg It
Instruction Manual 2.8.6 C XAS 67 DDG - XAS 130 DD7G, XAS 97 DDG - XAS 185 DD7G IRCUIT DIAGRAM DDG IT 230V, 6 kVA) ENERATOR (Not on HardHat) 12V DC Auxiliary To Circuit diagram 9822 1055 26 M1 M Temp General alarm... - Page 29 Instruction Manual Operation of the electric circuit in detail Start switch S1 position 1: Engine is running normally: Line 2 on 12V contact K3 closed (13-11), lamp H2 is on. K4 Oil pressure contact S3 opens, K3 no longer excited. excites contact K4 (18-15).
- Page 30 Instruction Manual 2.8.7 C XAS 67 DDG - XAS 130 DD7G, XAS 97 DDG - XAS 185 DD7G IRCUIT DIAGRAM DDG IT 230/400V, 12.5 kVA ENERATOR WITHOUT AUTOMATIC CONTROL SYSTEM (Not on HardHat) 12V DC Auxiliary To Circuit diagram 9822 1055 28 M1 M Temp General...
- Page 31 Instruction Manual Operation of the electric circuit in detail Start switch S1 position 1: Engine is running normally: Line 2 on 12V contact K3 closed (13-11), lamp H2 is on. K4 Oil pressure contact S3 opens, K3 no longer excited. excites contact K4 (18-15).
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Page 32: System
Instruction Manual 2.8.8 XAS 67 DDG - XAS 130 DD7G, XAS 97 DDG - XAS 185 DD7G IRCUIT DIAGRAM DDG IT 230/400V, 12.5 kVA ENERATOR WITH AUTOMATIC CONTROL SYSTEM (Not on HardHat) 12V DC Auxiliary To Circuit diagram 9822 1055 92 M1 M Temp General... - Page 33 Instruction Manual Operation of the electric circuit in detail Start switch S1 position 1: Engine is running normally: Line 2 on 12V contact K3 closed (13-11), lamp H2 is on. K4 Oil pressure contact S3 opens, K3 no longer excited. excites contact K4 (18-15).
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Page 34: Circuit Diagram Xas 67 Ddg - Xas 130 Dd7G, Xas 97 Ddg - Xas 185 Dd7G (Generator Ddg It
Instruction Manual 2.8.9 C XAS 67 DDG - XAS 130 DD7G, XAS 97 DDG - XAS 185 DD7G IRCUIT DIAGRAM DDG IT 230V, 12.5 kVA) ENERATOR (Not on HardHat) 12V DC Auxiliary To Circuit diagram 9822 1055 29 M1 M Temp General alarm... - Page 35 Instruction Manual Operation of the electric circuit in detail Start switch S1 position 1: Engine is running normally: Line 2 on 12V contact K3 closed (13-11), lamp H2 is on. K4 Oil pressure contact S3 opens, K3 no longer excited. excites contact K4 (18-15).
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Page 36: Circuit Diagram Cold Start (All Types)
Instruction Manual 2.8.10 C IRCUIT DIAGRAM COLD START ALL TYPES 12V DC Auxiliary Temp General alarm (Lamptester) Fig. 2.14 Circuit diagram (No. 9822 0864 00) Circuit breaker (10 A) Contact switch (Off-On-Override-start) Alternator Temperature switch engine Battery Oil pressure switch engine Temperature alarm lamp Temperature lamptest switch General alarm lamp... -
Page 37: Circuit Diagram Refinary Equipment (All Types)
Instruction Manual 2.8.11 C IRCUIT DIAGRAM REFINARY EQUIPMENT ALL TYPES 12V DC See Note 1 Temp General alarm (Lamptester) See Note 1 Fig. 2.15 Circuit diagram (No. 9822 0909 00) Circuit breaker (10 A) Contact switch (Off-On-Override-start) Alternator Temperature switch engine Battery Oil pressure switch engine Temperature alarm lamp... -
Page 38: Operating Instructions
Instruction Manual OPERATING INSTRUCTIONS ARKING TOWING AND LIFTING INSTRUCTIONS When parking a compressor, secure support leg (1) or jockey wheel (2) to support the compressor in a level position. Be sure that the jockey wheel (2) is blocked by the blocking pin (6). Safety precautions. -
Page 39: Towing Instructions
Instruction Manual 3.1.2 T 3.1.4 H OWING INSTRUCTIONS EIGHT ADJUSTMENT WITH ADJUSTABLE TOWBAR Before towing the compressor, ensure that the towing Before towing the compressor, make sure that the joints equipment of the vehicle matches the towing eye or ball of the towbar are secured with maximum strength connector, and ensure that the hood is closed and locked without damaging the towbar. -
Page 40: Lifting Instructions
Instruction Manual 3.1.5 L IFTING INSTRUCTIONS TARTING TOPPING 3.2.1 B EFORE STARTING 1. Before initial start-up, prepare battery for operation if not already done. See section 4.9. 2. With the compressor standing level, check the level of the engine oil. Add oil, if necessary, to the upper mark on dipstick. Consult the Engine Operation Manual for the type and viscosity grade of the engine oil. -
Page 41: Starting Procedure (With Cold Start; Option)
Instruction Manual 3.2.2 S TARTING PROCEDURE WITH COLD START OPTION Hourmeter Circuit breaker button Working pressure gauge Temperature alarm lamp (red) General alarm lamp (red) Start switch Lamp test button Cold start button Fig. 3.11 Control panel (with cold start; option) The control panel indicates receiver pressure (PG) and accumulated operating hours (P1). -
Page 42: Starting Procedure (Without Cold Start)
Instruction Manual 3.2.3 S TARTING PROCEDURE WITHOUT COLD START Hourmeter Circuit breaker button Working pressure gauge Temperature alarm lamp (red) General alarm lamp (red) Start switch Lamp test button Fig. 3.14 Control panel (without cold start) The control panel indicates receiver pressure (PG) and accumulated operating hours (P1). -
Page 43: During Operation
Instruction Manual 3.2.4 D 3.2.6 F URING OPERATION AULT SITUATIONS AND PROTECTIVE DEVICES When the engine is running, the air outlet valves (ball – A fault which occurs with the engine, either: oil pressure (too valves) must always be put in a fully opened or fully low), oil temperature (too high) or alternator voltage (too low) closed position. -
Page 44: Function Of Generator (Option)
Instruction Manual UNCTION OF GENERATOR OPTION Start the unit in accordance with the normal procedure (see section 3.2). Let the motor warm up until it reaches operational temperature. 3.3.1 F DDG 110V UNCTION OF GENERATOR Turn the green switch S7 to position 1. WITHOUT AUTOMATIC CONTROL SYSTEM The normal control system is switched off and the motor speed increases to reach the maximum. -
Page 45: Function Of Generator Ddg 110V With Automatic
Instruction Manual 3.3.2 F DDG 110V Operation with automatic control switch S8 “OFF” UNCTION OF GENERATOR WITH AUTOMATIC CONTROL SYSTEM OPTION – Switch generator main switch S7 “ON”. UNCTIONAL DESCRIPTION – Generator is disconnected from socket. – Engine reaches nominal speed. –... -
Page 46: Function Of Generator Ddg 230/400V And 230V
Instruction Manual 3.3.3 F DDG 230/400V UNCTION OF GENERATOR 230V - 3 PH WITHOUT AUTOMATIC CONTROL SYSTEM UNCTIONAL DESCRIPTION X1.1 X1.2 X1.3 H3/S7 Fig. 3.25 Control panel (generator) Generator DDG 230/400V: Switch Fig. 3.26 Generator control box Lamp (green) Generator DDG 230/400V: X1.1 Socket 400 V/ 16A Main circuit breaker 4-pole + shunt trip coil... -
Page 47: Function Of Generator Ddg 230/400V And 230V
Instruction Manual 3.3.4 F DDG 230/400V Operation with automatic control switch S8 “ON” UNCTION OF GENERATOR 230V - 3 PH WITH AUTOMATIC CONTROL – Switch generator main switch S7 “ON”. ) - F SYSTEM OPTION UNCTIONAL DESCRIPTION – Generator is disconnected from socket. –... -
Page 48: Maintenance
Yearly 50 hours after or every 500 hours initial start-up Service pak XAS 67 DD - XAS 130 DD7, XATS 67 DD - XATS 125 DD7, – 2912 4392 06 XAS 77 DD - XAS 150 DD7 Service pak XAS 97 DD - XAS 185 DD7 –... -
Page 49: Lubrication Oils
1615 5954 00 - 210 liter barrel: order number 1615 5955 00 PAROIL from Atlas Copco is the ONLY oil tested and approved for use in all engines built into Atlas Copco compressors and generators. Synthetic engine oil PAROIL 5W40:... -
Page 50: Check Compressor Oil Level
When operating in high ambient temperatures, in very dusty or high humidity conditions, it is recommended to change the oil more frequently. In this case, contact Atlas Copco. 1. Run the compressor until warm. Close the outlet valve(s) (5) and stop the compressor. Wait until the pressure is released through the automatic blow-down valve. -
Page 51: Cleaning Coolers
Instruction Manual LEANING COOLERS LEANING FUEL TANK Observe all relevant environmental and safety precautions. Place an appropriate drain pan under the drainplug (Fig. 2.2, DP of the fuel tank. Remove the drain plug. Lift the towbar (Fig. 2.2, TB) and tilt the compressor approx. 15° to remove all fuel, dirt and water. -
Page 52: Activating A Dry-Charged Battery
When The order number of the Service Paks are listed in the Atlas Copco charging batteries, each cell must be open, i.e. plugs and/or cover Parts List (ASL). -
Page 53: Adjustments And Servicing Procedures
Z1 and Z2 bar(e) (see table). Lock the regulating valve (RV) by Z1 – Z2 pushing the knob down. bar(e) bar(e) bar(e) bar(e) XAS 67 DD - 7. Check the operation of the solenoid valve (SV ) when equipped XAS 130 DD7 8.3 – 8.7 with a generator. -
Page 54: Air Filter Engine/Compressor
In heavy duty applications it is recommended to install a safety cartridge which can be ordered with XAS 67 DD - XAS 130 DD7, XATS 67 DD - XATS 125 DD7, Following checks must be carried out: XAS 77 DD - XAS 150 DD7 - part no.: 2914 9309 00 –... -
Page 55: Fuel System
Instruction Manual 5.6.1 B UEL SYSTEM RAKE SHOE ADJUSTMENT Check the thickness of the brake lining. Remove both black plastic plugs (5), one on each wheel. When the brake lining has been worn to a thickness of 2 mm or less, the brake shoes have to be replaced. After inspection and/or replacement re-insert both plugs. -
Page 56: Test Procedure Of Brake Cable Adjustment
Hand brake lever downward - brake not operated C. Too loose; adjust brake cables (Section 5.6.3) (XAS 67 DD - XAS 130 DD7, RIVE XATS 67 DD - XATS 125 DD7) Never retense or reuse the drive belt between engine and compressor. -
Page 57: Problem Solving
If it’s not possible to solve the problem with this 4. Never operate the engine without the main or voltage sensing problem solving table, please consult Atlas Copco. cables connected in the circuit. Problem... - Page 58 Oil system clogged internally. c. Consult Atlas Copco. d. Oil level too low. d. See section 4.4. XAS 67 DD - XAS 130 DD7, XATS 67 DD - XATS 125 DD7: 17. No air output. a. Drive belt broken.
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Page 59: Available Options
In order to obtain a spare key at the local ABUS dealer, the key code card must be presented. Please keep this card available. Only for XAS 67 DD - XAS 130 DD7 and XAS 97 DD - XAS 185 DD7 with metal canopy. -
Page 60: Technical Specifications
+/- 25 Note: Secure the tank cap and drain plug of the fuel tank handtight. ETTINGS OF SHUTDOWN SWITCHES AND SAFETY VALVES XAS 67 DD - XATS 67 DD - XAS 77 DD - XAS 97 DD - Compressor type... -
Page 61: Compressor/Engine Specifications
Instruction Manual OMPRESSOR NGINE SPECIFICATIONS XAS 67 DD - XAS 67 DDG - XATS 67 DD - XAS 77 DD - XAS 97 DD - Compressor type XAS 130 DD7 XAS 130 DD7G / XATS 125 DD7 XAS 150 DD7... - Page 62 Instruction Manual XAS 67 DD - XAS 130 DD7 LTITUDE UNIT PERFORMANCE CURVES Max. allowable working pressure as a function altitude and ambient temperature. TEMPERATURE °F 5000 16 405 5.0 bar(e) 73 psi 4000 13 124 6.0 bar(e) 87 psi 3000 7.0 bar(e)
- Page 63 Instruction Manual XAS 67 DDG - XAS 130 DD7G 12 LTITUDE UNIT PERFORMANCE CURVES Max. allowable working pressure as a function altitude and ambient temperature. TEMPERATURE °F 5000 16 405 7.0 bar(e) 102 psi 4000 13 124 3000 9 843 2000 6 562 1000...
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Page 64: Xas 97 Ddg - Xas 185 Dd7G
Instruction Manual XAS 77 DD - XAS 150 DD7 LTITUDE UNIT PERFORMANCE CURVES Max. allowable working pressure as a function altitude and ambient temperature. TEMPERATURE °F 5000 16 405 4.0 bar(e) 58 psi 4000 13 124 5.0 bar(e) 73 psi 3000 9 843 6.0 bar(e) - Page 65 Instruction Manual XAS 67 DD - XAS 67 DDG - XATS 67 DD - XAS 77 DD - XAS 97 DD - XAS 97 DDG - Compressor type XAS 130 DD7 XAS 130 DD7G/ XATS 125 DD7 XAS 150 DD7...
- Page 66 Instruction Manual XAS 67 DD - XAS 67 DDG - XATS 67 DD - XAS 77 DD - XAS 97 DD - XAS 97 DDG - Compressor type XAS 130 DD7 XAS 130 DD7G/ XATS 125 DD7 XAS 150 DD7...
- Page 67 Instruction Manual Generator type DDG 110V - 6 kW DDG IT 230V - DDG IT 230V - DDG IT 230/400V - DDG IT 230/400V - 3 ph - 6 kVA 3 ph - 12.5 kVA 3 ph - 6 kVA 3 ph - 12.5 kVA (XAS 67 DDG - (XAS 67 DDG -...
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Page 68: Conversion List Of Si Units Into British Units
Instruction Manual XAS 67 DD - XAS 130 DD7 XAS 77 DD - XAS 150 DD7 Compressor type XATS 67 DD - XATS 125 DD7 XAS 97 DD - XAS 185 DD7 Designation Unit Value Value Value Value Unit dimensions... -
Page 69: Data Plate
Instruction Manual DATA PLATE 1. Company code 2. Product code 3. Unit serial number 4. Name of manufacturer 5. EEC or national type approval number 6. Vehicle identification number 7. A Maximum permitted total weight of the vehicle B Maximum permitted axle load C Maximum permitted load on the towing eye 8. - Page 70 Instruction Manual Notes...
- Page 72 www.atlascopco.com...
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