Table of Contents
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Registration code
Collection:APC XII
Tab
:
38
Printed Matter N°
2950 0400 04 EN
09/2001
Instruction Manual
for Portable Compressors
XASE1600 Gd
Instruction manual for portable compressors ...................................... 3
Manuel d'instructions pour compresseurs mobiles .......................... 25
Libro de instrucciones para compresores transportables ................. 47
Manual de instruções para compressores portáteis .......................... 69
Circuit diagrams – Schémas de circuits –
Esquema de conexiones – Esquemas eléctricos ................................ 91
Parts list – Liste de pièces – Lista de las partes – Lista de peças....... 97
Glossary – Glossaire – Glosario – Glossário ..................................... 165
ATLAS COPCO - PORTABLE AIR DIVISION
www.atlascopco.com
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Summary of Contents for Atlas Copco XASE1600 Gd
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Page 1: Instruction Manual
Parts list – Liste de pièces – Lista de las partes – Lista de peças..97 Glossary – Glossaire – Glosario – Glossário ........165 Registration code Collection:APC XII Printed Matter N° 2950 0400 04 EN ATLAS COPCO - PORTABLE AIR DIVISION www.atlascopco.com 09/2001... - Page 2 XASE1600 Gd...
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Page 3: Table Of Contents
While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume respon- sibility for possible errors. Atlas Copco reserves the right to make changes without prior notice. -
Page 4: Safety Precautions For Portable Compressors
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the compressor. NTRODUCTION The policy of Atlas Copco is to provide the users of their equipment with safe, If any statement in this manual does not comply with local legislation, the reliable and efficient products. - Page 5 13 Never refill fuel while the unit is running, unless otherwise stated in the a lifting beam shall be applied between hoist and load. Atlas Copco Instruction Book (AIB). Keep fuel away from hot parts such Never leave a load hanging on a hoist.
- Page 6 When the sound pressure level, at any point where personnel normally has to attend, is: Parts shall only be replaced by genuine Atlas Copco replacement parts. below 70 dB(A): no action needs to be taken, All maintenance work, other than routine attention, shall only be...
- Page 7 NSTRUCTION ANUAL 15 Protect the engine, alternator, air intake filter, electrical and regulating PECIFIC SAFETY PRECAUTIONS components, etc., to prevent moisture ingress, e.g. when steam-cleaning. 16 When performing any operation involving heat, flames or sparks on a Batteries machine, the surrounding components shall first be screened with non- When servicing batteries, always wear protecting clothing and glasses.
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Page 8: Leading Particulars
XASE1600 Gd LEADING PARTICULARS ENERAL DESCRIPTION The XASE1600 is a portable, twin stage, oil-injected screw compressor, The compressor is driven by a water-cooled diesel engine, manufactured by built for a normal effective working pressure of 102 up to 149 psi (7 up to DETROIT DIESEL. -
Page 9: Main Parts
NSTRUCTION ANUAL AIN PARTS Warning Part under pressure 1 ..Lifting eye 2 ..Access to control and indicator panel Warning 3 ..Sensor, engine fuel level Hot surface AF ..Air filter, compressor and engine Warning AR/OS.Air receiver/oil separator Dangerous exhaust AOV..Air outlet valve Engine revolutions B..Battery CE ..Compressor element... -
Page 10: Control And Indicator Panel
XASE1600 Gd Information labels ONTROL AND INDICATOR PANEL The control and indicator panel is located behind the small panel in the front service door. Tampering with noise control system prohibited 0 0 0 0 1 Federal law prohibits the following acts or the causing thereof:... -
Page 11: Additional Controls And Indicators
NSTRUCTION ANUAL Gauges ECM ...Electronic Control Module (DDEC IV) WPG.. Working pressure gauge The electronic control module is located on top of the engine. It moni- tors and controls several engine sensors. Thanks to the signals coming P1 ..Fuel level gauge from the sensors, the ECM can command the engine to run as perform- P2 .. -
Page 12: Speed Regulation And Unloading System
XASE1600 Gd PEED REGULATION AND UNLOADING SYSTEM The system is controlled by a regulating valve which continuously matches the air output to the air consumption. SET RTM TO ECM PRESSURE CONTROLLER SENSOR VALVE 1 VALVE 2 OSV BON OSV BON... -
Page 13: Operating Instructions
NSTRUCTION ANUAL OPERATING INSTRUCTIONS NSTRUCTIONS FOR PARKING AND TOWING TARTING 1. Before towing the compressor, ensure that the towing equipment of the Ascertain that the air receiver pressure is fully vehicle matches the towing eye. The height of the towing device of the released before starting. -
Page 14: Loading
XASE1600 Gd OADING URING OPERATION 1. Manual load Following checks should be carried out regularly: 1. Check the engine oil pressure (P2), the coolant temperature (P4), the a) Wait until the running loaded lamp (H27) becomes or is alight. fuel level (P1) and all lamps for normal readings. -
Page 15: Maintenance
Test Vacuum switch Test Inspection by Atlas Copco Service technician Keep the bolts of the housing, the lifting eye, the towbar and the axle securely tightened. Refer to "Technical specifications" for the torque values. Keep the wheel brakes properly adjusted. -
Page 16: Notes
– 208 litre drum : 1615 5949 00 10.Replace the element if pressure drop exceeds 12 psi (0.8 bar). If it is desired to use another brand of oil, contact Atlas Copco for the rec- ommended oil. ATTERY CARE... -
Page 17: Adjustments & Servicing Procedures
NSTRUCTION ANUAL ADJUSTMENTS & SERVICING PROCEDURES IR FILTERS Recommendations Cleaning 1. Release the four snap clips (1) that secure the dust trap to the filter Never remove the elements while the compressor is body and remove the dust trap. running. 2. -
Page 18: Fuel System
XASE1600 Gd Secondary fuel filter UEL SYSTEM The fuel filter assembly strains out water and impurities from the fuel. Air vent The fuel is drawn from the tank through the fuel filters to the engine injec- Close the valve near the secondary fuel filter before operating the fuel tion pump. -
Page 19: Brake Adjustment
NSTRUCTION ANUAL RAKE ADJUSTMENT TENSIONING ADJUSTMENT Marker (1) must point between the minimum and maximum marks. Brake shoe adjustment To correct the belt tension, proceed as follows: Brake shoe adjustment re-establishes the brake lining-to-drum clearance and compensates for lining wear. 1. -
Page 20: Problem Solving
XASE1600 Gd PROBLEM SOLVING AULT INDICATION WARNINGS AND SHUT DOWNS OSSIBLE CAUSES General Warnings controlled by the control unit Faults are indicated as follows: These warnings are caused by switches S10 or S37:2 (closed) which cause an indication on the instrument panel: H2 or H3 lights up. -
Page 21: Diagnostic Fault Indications
NSTRUCTION ANUAL IAGNOSTIC FAULT INDICATIONS NGINE DIAGNOSTIC CODES The air filter service warning (the oil separator service warning) and Flash Code description the low fuel level warning have their own indication on the instrument code panel, namely H2 and H3. PTO input low All other fault indications, shut downs and warnings, controlled by the PTO input high... -
Page 22: Troubleshooting Chart
Replace damaged or worn O-rings. f. Oil separator element clogged. f. Have element removed and inspected by an Atlas Copco Service representative. g. Air intake throttle valve remains partially closed. g. Remove air filters, air intake manifold and throttle valve spring seat. -
Page 23: Technical Specifications
Check and correct as necessary. h. Oil stop valve malfunctioning. h. Remove and inspect valve. i. Oil separator element clogged. i. Have element removed and inspected by an Atlas Copco Service representative. TECHNICAL SPECIFICATIONS EADINGS ON GAUGES ETTINGS OF SWITCHES AND SAFETY VALVE... -
Page 24: Compressor/Engine Specifications
XASE1600 Gd OMPRESSOR ENGINE SPECIFICATIONS ONVERSION LIST UNITS INTO BRITISH UNITS 1 bar 14.504 psi Compressor/engine 0.035 oz Number of compression stages Maximum (unloading) pressure 164 psi 1 kg 2.205 lb Normal working pressure 102/125/150 psi 1 km/h 0.621 mile/h up to altitude of 16.405 ft... - Page 25 Circuit diagrams Schémas de circuits Esquema de conexiones Esquemas eléctricos...
- Page 26 CIRCUIT DIAGRAM DIAGRAMA DE CIRCUITOS SCHEMA DE CIRCUIT DIAGRAMMA DOS CIRCUÍTOS 9822 0766 01 9822 0766 01_01 Links...
- Page 27 CIRCUIT DIAGRAM DIAGRAMA DE CIRCUITOS SCHEMA DE CIRCUIT DIAGRAMMA DOS CIRCUÍTOS 9822 0766 01 9822 0766 01_01 Rechts...
- Page 28 CIRCUIT DIAGRAM DIAGRAMA DE CIRCUITOS SCHEMA DE CIRCUIT DIAGRAMMA DOS CIRCUÍTOS ENGLISH FRANCAIS Fuel level sensor Capteur, niveau de carburant Oil pressure sensor engine Capteur, pression d'huile moteur Engine coolant temperature sensor Capteur, température réfrigérant moteur Throttle sensor (DDEC-system) Capteur papillon gaz (système DDEC) Coolant level sensor Capteur, niveau du réfrigérant Circuit breaker (10 a)
- Page 29 CIRCUIT DIAGRAM DIAGRAMA DE CIRCUITOS SCHEMA DE CIRCUIT DIAGRAMMA DOS CIRCUÍTOS ESPANÕL PORTUGUÊS Sensor, nivel de combustible Sensor de nível de combustível Sensor, presión de aceite del motor Sensor de pressão de óleo do motor Sensor, temperatura refrigerante del motor Sensor de temp.
- Page 30 CIRCUIT DIAGRAM DIAGRAMA DE CIRCUITOS SCHEMA DE CIRCUIT DIAGRAMMA DOS CIRCUÍTOS...
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