Table of contents aerocompressors.ru Preface 4.1.4 Lifting instructions......... 29 Control panel..........30 Please read the following instructions carefully before starting to use your compressor. Safety precautions for portable Starting/Stopping ........30 compressors with generator 7 4.3.1 Before starting ........30 It is a solid, safe and reliable machine, built according to the latest technology.
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aerocompressors.ru 5.15 Liability ............45 Compressor/Engine/Generator specifications . Adjustments and servicing procedures .. 46 9.2.1 Reference conditions......64 Adjustment of the continuous pneumatic 9.2.2 Limitations ..........65 regulating system 46 9.2.3 Performance data ........68 Air filter engine/compressor....... 48 9.2.4 Design data..........
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the unit. INTRODUCTION The policy of Atlas Copco is to provide the users of It is the responsibility of management to appoint Take necessary steps to keep unauthorized persons...
aerocompressors.ru The manufacturer does not accept any liability for any Normal ratings (pressures, temperatures, speeds, 13 In the event the safety labels are damaged or damage arising from the use of non-original parts and etc.) shall be durably marked. destroyed, they must be replaced to ensure for modifications, additions or conversions made operator safety.
aerocompressors.ru SAFETY DURING TRANSPORT AND To tow a unit use a towing vehicle of ample 11 Locate the unit away from walls. Take all capacity. Refer to the documentation of the precautions to ensure that hot air exhausted from INSTALLATION towing vehicle.
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13 Never refill fuel while the unit is running, unless shall be placed permanently at each entrance The air line end connected to the outlet valve otherwise stated in the Atlas Copco Instruction to alert people entering the room, for even must be safeguarded with a safety cable, attached Book.
aerocompressors.ru 21 When using compressed air or inert gas to clean qualified electrician only, with appropriate tools, SAFETY DURING MAINTENANCE AND down equipment, do so with caution and use the and ascertain that the required bodily protection REPAIR appropriate protection, at least safety glasses, for against electrical hazards is applied.
Atlas Copco or the cartridge is used and that its useful service life is machine manufacturer. Ascertain that the not surpassed. selected lubricants comply with all applicable...
aerocompressors.ru SPECIFIC SAFETY PRECAUTIONS Pressure vessels Safety valves (according to directive 87/404/EEC annex II § 2) All adjustments or repairs are to be done by an Batteries authorized representative of the valve supplier (see Maintenance/installation requirements: When servicing batteries, always wear protecting also Preventive maintenance schedule).
The vessel is provided with an oil level indicator. Regulation The compressors type XAS 127 Kd - XAS 275 KD7, XA(S) 137 Kd - XA(S) 300 KD7, XA(S) 137 KdG - The compressor is provided with a continuous XA(S) 300 KD7G and XAHS 107 Kd - XAHS 225...
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aerocompressors.ru Cooling system Bodywork Generator - XA(S) 137 KdG - XA(S) 300 KD7G The engine is equipped with a liquid cooler. All The bodywork has openings at the shaped front and The built-in generator is driven by a multi V-belt compressors are equipped with an oil cooler.
aerocompressors.ru COMPRESSOR REGULATING SYSTEM OVERVIEW (LOAD CONDITION) Reference Name AFce Air Filter Compressor/Engine (OC) Air Filter Element (AFce) AFSC Air Filter Safety Cartridge (AFE) (AFSC) Air Outlet Valve (VI) Air Receiver/Oil Separator (SOV) Blow Down Valve (RV) By-Pass Valve Oil Filter (CV) (AR) Compressor Element...
aerocompressors.ru AIR FLOW OIL SYSTEM The system comprises: The system comprises: Reference Name AFce Air filter compressor/engine AR/OSE Air receiver/oil separator element Scavenge Line AR/OSE Air receiver/oil separator element Solenoid Valve (Generator option) Oil cooler Compressor element Speed Regulator Engine Oil filter UA/UV Unloader assembly with unloader valve Safety Valve...
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aerocompressors.ru The system comprises: The air output is controlled from maximum output The construction of the regulating valve (RV) is such (100%) to no output (0%) by: that any increase (decrease) of the air receiver Regulating valve pressure above the pre-set valve opening pressure 1.
aerocompressors.ru ELECTRICAL SYSTEM All compressors are equipped with a negative earthed system. (9822 0841 56) X1:1 X1:3 X1:4 X1:2 X1:6 X1:7 X1:8 X1:9 X3:A X3:B X1:5 X1:12 X1:10 X1:11 - 22 -...
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aerocompressors.ru Reference Name Reference Name Wire size Colour code Glowplugs engine Pressure switch engine oil aa = 0.5 mm 1 = brown Circuit breaker Temperature switch engine coolant a = 1 mm 2 = red Battery Temperature switch compressor b = 1.5 mm 3 = orange Charging alternator Free wheeling diode...
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aerocompressors.ru X1.2 X1.1 X1.3 L3 N L3 N L3 N XA(S) 137 KdG - XA(S) 300 KD7G c0 c0 c0 c6 c0 c0 c0 c6 c0 c6 This generator is built to supply a sheer alternating current IT network. To Circuit diagram 9822 0797 01 R<...
aerocompressors.ru DESCRIPTION Reference Name Diode Generator function: Generator Turn switch S6 to position 1. The solenoid valve Y2 via the speed regulator SR controls the motor Lamp (Power control) and allows it to reach maximum speed (the normal Contactor 4-pole control system is switched off).
Compressor loaded. Start-Stop indication of switch. Do not run the compressor with open Electrocution hazard. Runlamp. doors. Atlas Copco mineral compressor oil. Airfilter. Lifting permitted. Atlas Copco synthetic compressor oil. Compressor temperature too high. Use diesel fuel only. 4.75 bar Atlas Copco mineral engine oil.
Operating instructions aerocompressors.ru PARKING INSTRUCTIONS PARKING, TOWING AND LIFTING INSTRUCTIONS Safety precautions The operator is expected to apply all relevant safety precautions, including those mentioned on the pages 7 - 13 of this book. Attention: Before putting the compressor in to use, check the brake system as described in section Brake (= option) adjustment.
aerocompressors.ru TOWING INSTRUCTIONS Locate the rear-end of the compressor upwind, away Label on towbar from contaminated wind-streams and walls. Do not obstruct air evacuation from the cooling system. Before towing the compressor, ensure Avoid recirculation of exhaust air from the engine. that the towing equipment of the vehicle This causes overheating and engine power decrease.
aerocompressors.ru STARTING/STOPPING CONTROL PANEL BEFORE STARTING (P1) (PG) (H2) (S1) 1. Before initial start-up, prepare battery for operation if not already done. See section Battery care. 2. With the compressor standing level, check the level of the engine oil. Add oil, if necessary, to the upper mark on dipstick.
aerocompressors.ru STARTING PROCEDURE 0 - 20 sec (F1) 1. Open air outlet valve. 6. The start switch automatically springs back to position 1. 2. Press circuit breaker F1. Lamp H1 only will go on when the compressor 3. Turn start switch S1 clockwise to position 1, lamp outlet temperature is too high.
aerocompressors.ru DURING OPERATION STOPPING PROCEDURE Do not open the air outlet valve when When the engine is running, the air machine is shut down. Remaining air outlet valves (ball valves) must always be inside the vessel will be evacuated via a put in a fully opened or fully closed blow down valve automatically! position.
aerocompressors.ru GENERATOR FUNCTION (XA(S) 137 KdG - XA(S) 300 KD7G) Fault situations and protective devices: (K6) Open the left machine door and check that the circuit breakers are up. If the circuit breakers are down, put them up (switch them on). Circuit (S1) (PE) (X1.1)
2912 4521 06 For the most important subassemblies, Atlas Copco has developed service kits that combine all wear parts. These service kits offer you the benefits of genuine parts, save on administration costs and are offered at reduced price, compared to the loose components. Refer to the parts list for more information on the contents of the service kits.
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Check electrical system cables for wear Drain/Clean fuel tank water and sediments (1) Replace fuel (pre)filters (6) Clean oil cooler(s) (1) Inspection by Atlas Copco service technician Check torque on critical bolt connections Check engine (minimum and maximum) speed Clean after cooler (option) (1)
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Height adjustment for the torque values. 5. Use Atlas Copco oil filters, with by-pass valve as specified in the parts list. 6. Gummed or clogged filters means fuel starvation and reduced engine performance. 7. See section Lubrication oils.
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aerocompressors.ru Daily 50 km Every Every Yearly Maintenance schedule (km) after initial 500 km 2000 km (continuation of page 36) start-up Check coupling head Check height of adjusting facility Check drawbar handbrake lever spring actuator, reversing lever, linkage and all movable parts for ease of movement Check tyre pressure Check torque of wheel nuts Grease coupling head, drawbar bearings at the housing of the overrun...
-10°C (14°F) and +50°C (122°F) PAROIL E xtra between -25°C (-13°F) and +50°C (122°F) PAROIL from Atlas Copco is the ONLY oil tested PAROIL releases excess heat efficiently, whilst and approved for use in all engines built into Atlas maintaining excellent bore-polish protection to limit Copco compressors and generators.
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aerocompressors.ru Mineral compressor oil PAROIL M Liter US gal Order number If you want to use another brand of oil, 1615 5947 00 consult the Engine Operation Manual. 1615 5948 00 barrel 1615 5949 00 It is strongly recommended to use Atlas Copco branded lubrication oils for both compressor and engine.
aerocompressors.ru OIL LEVEL CHECK CHECK COMPRESSOR OIL LEVEL Never mix oils of different brands or types. Use only non-toxic oils where there is a risk of inhaling delivered air. CHECK ENGINE OIL LEVEL Consult also the Engine Operation Manual for the oil specifications, viscosity recommendations and oil change intervals.
(3) again registers in the upper extremity of the green range. Reinstall and tighten the filler In this case, contact Atlas Copco. plug. 1. Run the compressor until warm. Close the outlet Never add more oil. Overfilling results in valve(s) and stop the compressor.
11. Collect all waste lubricant used during the Whenever aged oil is discovered, eg. when changing flushing process and dispose of it in accordance the oil separator, contact Atlas Copco Service dept. to with the applicable procedures for managing have your compressor cleaned and flushed.
aerocompressors.ru CLEANING COOLERS Steam cleaning in combination with a cleansing agent may be applied. To avoid damaging the coolers, angle between jet and coolers should be approx. 90° (do not use jet at max. power) . Protect the electrical and controlling equipment, air filters, etc.
aerocompressors.ru BATTERY CARE ACTIVATING A DRY-CHARGED BATTERY RECHARGING A BATTERY Take out the battery. Before and after charging a battery, always check the Before handling batteries, read the electrolyte level in each cell; if required, top up with Battery and electrolyte must be at equal relevant safety precautions and act distilled water only.
When a compressor element is due for overhaul, it is warm. specific maintenance measure. recommended to have it done by Atlas Copco. This guarantees the use of genuine parts and correct tools Load and unload the compressor a few times to It guarantees that all necessary parts are replaced at with care and precision.
Adjustments and servicing procedures aerocompressors.ru ADJUSTMENT OF THE CONTINUOUS PNEUMATIC REGULATING SYSTEM The working pressure is determined by the tension of the spring in the regulating valve (RV). This tension can be increased to raise the pressure and decreased to lower it by turning the adjusting wheel clockwise and anti-clockwise respectively.
AIR FILTER ENGINE/COMPRESSOR MAIN PARTS CLEANING THE DUST TRAP Remove dust daily. The Atlas Copco air filters are specially designed for the application. The use of To remove dust from the dust trap pinch the vacuator non-genuine air filters may lead to valve (6) several times.
aerocompressors.ru REPLACING THE AIR FILTER ELEMENT New elements must also be inspected for tears or punctures before installation. Discard the element (4) when damaged. In heavy duty applications it is recommended to install a safety cartridge which can be ordered with part no.: 2914 9311 00.
aerocompressors.ru AIR RECEIVER SAFETY VALVE FUEL SYSTEM All adjustments or repairs are to be done by an authorized representative of the valve supplier. Following checks must be carried out on the safety valve (2): a check of the opening of the lifting gear, twice a year.
aerocompressors.ru BRAKE (= OPTION) ADJUSTMENT BRAKE SHOE ADJUSTMENT Lift and support the compressor. Make sure that all Before jacking up the compressor, brakes are off (overrunbrake and hand brake lever). connect it to a towing vehicle or attach a The brake cables must be free from tension. Lock the weight of minimum 50 kg (110 lb) to the swivel cams of the wheel brake from the outside by towbar.
aerocompressors.ru BRAKE CABLE ADJUSTMENT BRAKE ADJUSTMENT CHECK (4) (2) (4) (2) This check has to be performed when brake parts 1. Brake cable 4. Brake cable nut were replaced. 2. Lock nut 5. Main brake cable 1. Check if the towing eye rod of the overrun brake 3.
aerocompressors.ru WHEELS LUBRICATION WHEEL CHECK Check wheel bolts for firm seating (initially) Check hub caps for firm seating (every 2,500 km or anually) Check tyres for uneven wear (every 2,500 km or anually) Check lateral play of wheel bearing. If necessary, readjust.
aerocompressors.ru WHEEL BOLTS CHECK Tightening torques of wheel bolts Spanner Thread Tightening width (mm) torque 17 (19) M 12x1.5 80 100 Nm M 14x1.5 110 120 Nm M 18x1.5 270 280 Nm Cylindrical hub cap shape Wheel bolts tightening Compact bearings After the first run, likewise after each wheel change.
aerocompressors.ru WHEEL BEARING ADJUSTMENT Conventional taper roller bearings Compact bearings Taper roller bearings are recognisable by the conical Compact bearings are recognizable by their profile of the hub cap. cylindrical hub cap shape. Lever off hub cap. Remove split pin from axle nut If noticeable bearing play is felt, the and tighten so that rotation of the wheel is slightly compact bearings should be replaced.
aerocompressors.ru TOWBAR AND OVERRUN BRAKE CHECK Coupling head Height adjustment facility Brake play Initially, before every journey, after 500 Initially, then every 5,000 kilometres or After the first run, then every 2,000 - annually. kilometres, then every 5,000 kilometres 3,000 kilometres. or annually.
aerocompressors.ru TOWBAR AND OVERRUN BRAKE LUBRICATION Safety cable and Bowden cable Coupling head Towbar bushes of overrun coupling Initially, then every 5,000 kilometres or Initially, after 2,000 - 3,000 kilometres, At regular intervals. annually. then every 5,000 kilometres. Check safety cable (1) for damage; every 5,000 Oil ball coupling at regular intervals at the specified Apply general purpose grease via the grease nipples kilometres or annually.
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aerocompressors.ru Reversing lever, moving parts and pivot pins Sliding locations on the height-adjusting device Initially, after 2,000 - 3,000 kilometres, then every 5,000 kilometres. For the first time, after 2,000 - 3,000 kilometres, then every 5,000 kilometres. Check reversing lever for ease of motion. Oil threaded parts and grease toothed parts.
Fill fuel tank. 6. Compressor is loaded automatically to a. Air intake throttle valve stuck in opened position. a. Check and, if necessary consult Atlas Copco. full capacity after starting. b. Air leaks in regulating system. b. Check hoses and their fittings. Stop leaks; replace leaking hoses.
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Corrective actions 7. Engine does not speed up immediately a. Regulating valve defective. a. Check and, if necessary consult Atlas Copco. after compressor loading valve button b. Air intake throttle valve stuck in closed position. b. Check and, if necessary consult Atlas Copco.
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aerocompressors.ru Problem Possible faults Corrective actions 14. Engine overheating. a. Insufficient engine cooling. a. Relocate compressor. b. Engine oil cooler clogged externally. b. Clean engine oil cooler. Refer to section Cleaning coolers. 15. Compressor overheating. a. Insufficient compressor cooling. a. Locate compressor away from walls; when banked with other compressors, leave space between them.
Technical specifications aerocompressors.ru TORQUE VALUES FOR GENERAL APPLICATIONS FOR IMPORTANT ASSEMBLIES The following tables list the recommended torques applied for general applications Assemblies Torque value (Nm / lbf.ft) at assembly of the compressor. Wheel nuts 120 (89) +/- 10% Bolts, axle/beams 205 (151) +/- 10% For hexagon screws and nuts with strength grade 8.8 Bolts, towbar/axle...
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3.281 3.281 1000 0 ft 0 ft -10,0 10,0 20,0 30,0 40,0 50,0 -10,0 10,0 20,0 30,0 40,0 50,0 TEMPERATURE IN °C TEMPERATURE IN °C XAS 127 Kd XA(S) 137 Kd XAS 275 KD7 XA(S) 300 KD7 - 66 -...
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aerocompressors.ru TEMPERATURE IN °F TEMPERATURE IN °F 4000 13.124 4000 13.124 3000 9.843 3000 9.843 12 bar 7 bar 175 psi 102 psi 2000 6.562 2000 6.562 1000 3.281 1000 3.281 0 ft 0 ft -10,0 10,0 20,0 30,0 40,0 50,0 -10,0 10,0...
aerocompressors.ru DESIGN DATA FOR GENERATOR Alternator Electrical power circuit Designation Designation 230/400V (3 phase) Standard IEC 34-1 Rated continuous active power COP Make MECC ALTE Rated power factor (lagging) Model TR-2 ---/2 Rated continuous apparent power 3ph COP Rated output Rated voltage 3ph line to line Degree of protection Rated current 3ph...
Data plate aerocompressors.ru Company code Product code Unit serial number Atlas Copco Airpower n.v. Name of the manufacturer EEC or national type approval number Vehicle identification number A Maximum permitted total weight of the vehicle B Maximum permitted axle load...
(for example sand, sawdust) and recyclable materials. dispose it according the applicable local disposal Your Atlas Copco compressor consists for the most regulations. Do not drain into the sewage system or part of metallic materials, that can be remelted in surface water.
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