Atlas Copco XAS 67 Dd C3 APP Instruction Manual
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Atlas Copco XAS 67 Dd C3 APP Instruction Manual

Atlas Copco XAS 67 Dd C3 APP Instruction Manual

Portable compressors
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Instruction Manual
for Portable Compressors
English
XAS 67 Dd C3 APP - XAS 130 DD7 C3 APP
XATS 67 Dd C3 APP - XATS 125 DD7 C3 APP
XAS 77 Dd C3 APP - XAS 150 DD7 C3 APP
XAS 97 Dd C3 APP - XAS 185 DD7 C3 APP
Engine Deutz
D2011L03

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Summary of Contents for Atlas Copco XAS 67 Dd C3 APP

  • Page 1 Instruction Manual for Portable Compressors English XAS 67 Dd C3 APP - XAS 130 DD7 C3 APP XATS 67 Dd C3 APP - XATS 125 DD7 C3 APP Engine Deutz XAS 77 Dd C3 APP - XAS 150 DD7 C3 APP...
  • Page 3 Instruction Manual for Portable Compressors XAS 67 - XAS 130 XATS 67 - XATS 125 XAS 77 - XAS 150 XAS 97 - XAS 185 Original instructions Printed matter N° 2954 2150 07 ATLAS COPCO - PORTABLE ENERGY DIVISION www.atlascopco.com 09/2015...
  • Page 4 Neglecting maintenance or making changes to the setup of the machine can result in major hazards, including fire risk. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors.

  • Page 5: Table Of Contents

    Table of contents Preface 3.5.7 Generator 230/400V, 12 kVA without automatic control system 38 Follow the instructions in this booklet and we 3.5.8 Generator 230/400V, 12 kVA with guarantee you years of troublefree operation. It is a Safety precautions for portable solid, safe and reliable machine, built according to automatic control system 40 compressors with generator 7...
  • Page 6 Preventive maintenance schedule....64 Towbar and overrun brake ......87 Use of service paks........64 Problem solving ........90 Maintenance schedule compressor..... 64 Diesel particle filter ........67 Available options ........95 Maintenance schedule undercarriage ..68 Technical specifications ......96 Oil specifications........

  • Page 7: Introduction

    To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the unit. INTRODUCTION The policy of Atlas Copco is to provide the users of It is the responsibility of management to appoint Take necessary steps to keep unauthorized persons...

  • Page 8: General Safety Precautions

    The manufacturer does not accept any liability for any Operate the unit only for the intended purpose and 15 When working on the unit, wear safety clothing. damage arising from the use of non-original parts and within its rated limits (pressure, temperature, Depending on the kind of activities these are: for modifications, additions or conversions made speeds, etc.).

  • Page 9: Safety During Transport And Installation

    SAFETY DURING TRANSPORT AND - attach the safety break-away cable or safety 10 A hoist has to be installed in such a way that the chain to the towing vehicle, object will be lifted perpendicular. If that is not INSTALLATION possible, the necessary precautions must be taken - remove wheel chocks, if applied, and to prevent load-swinging, e.g.
  • Page 10 13 Never refill fuel while the unit is running, unless The air line end connected to the outlet valve relatively short times, about the need to wear otherwise stated in the Atlas Copco Instruction must be safeguarded with a safety cable, attached ear protectors, Book (AIB).

  • Page 11: Safety During Maintenance And Repair

    19 Never operate the unit in surroundings where 28 Never operate the generator in a humid 36 Never remove the cover of the output terminals there is a possibility of taking in flammable or atmosphere. Excessive moisture causes during operation. Before connecting toxic fumes.

  • Page 12: Tool Applications Safety

    (check valves) to isolate recommended or approved by Atlas Copco or the 22 Make sure that oil, solvents and other substances pressure systems. In addition, a warning sign machine manufacturer. Ascertain that the likely to pollute the environment are properly bearing a legend such as ”work in progress;...

  • Page 13: Specific Safety Precautions

    The pressure vessel is only to be used for the correct parts supplied by Atlas Copco and in battery if ventilation is poor, and can remain in applications as specified above and in accordance...

  • Page 14: Leading Particulars

    Leading particulars SAFETY PICTOGRAMS USED GENERAL DESCRIPTION This symbol draws your attention to dangerous situations. The operation concerned may endanger persons and cause injuries. This symbol followed supplementary information. General view metal canopy General view HardHat The compressors type XAS 67 - XAS 130, XATS 67 Engine - XATS 125, XAS 77 - XAS 150 and XAS 97 - XAS The compressor is driven by an oil-cooled diesel...
  • Page 15 Compressor element Cooling system Lifting eye The compressor casing houses two screw-type rotors, Engine and compressor are provided with an oil A lifting eye is accessible when the small door at the mounted on ball and roller bearings. The male rotor, cooler.

  • Page 16: Main Parts

    Main Parts (EP) (OFe) (BH) (AFD) (CPG) (TB) (VI) (RV) (AR) (SV) (FP) (JW) (SN) (OLG) (DPec) (FCeo) (FCft) (DSe) (AOV) (FU) (CP) (DPft) (FF) (OFce) (FT) (VV) (CE) (AF) (DB/C) - 16 -...
  • Page 17 Reference Name Reference Name Alternator Fuel Filter Air Filter Filler Plug (compressor oil) Anti-Frost Device (option) Fuel Tank Air Outlet Valves Fuel Pump Air Receiver Generator Brake Handle Hood Coupling Jockey wheel (XAS 77 - XAS 150, OFce Oil Filter (compressor element) XAS 97 - XAS 185) Oil Filter (engine) Compressor Element...

  • Page 18: Overview

    OVERVIEW XAS 67 6.5 kVA With generator (VI) XAS 67 12 kVA (AF) (SVsr) XAS 97 6.5 kVA (RV) Without generator (FR) (SV) (VV) (RV) (SVuv) (FR) (SV) (SL) (PG) (BDV) (OCce) (OS) (FP) (CV) (SL) XAS 97 12 kVA (UA) With generator (PG)
  • Page 19 Reference Name Reference Name Air Filter Pressure Gauge Air Outlet Valves Regulating Valve Air Receiver Scavenge Line Blow Down Valve Speed Regulator Coupling Safety Valve (XAS 77 - XAS 150, SVsr Solenoid Valve (Speed regulator) XAS 97 - XAS 185) SVuv Solenoid Valve (Unloader valve) Compressor Element...

  • Page 20: Air Flow

    AIR FLOW Air drawn through the airfilter (AF) into the compressor element (CE) is compressed. At the element outlet, compressed air and oil pass into the air receiver/oil separator (AR/OS). The check valve (CV) prevents blow-back of (AF) compressed air when the compressor is stopped. In the air receiver/oil separator (AR/OS), most of the oil is removed from the air/oil mixture;...

  • Page 21: Oil System

    OIL SYSTEM The lower part of the air receiver (AR) serves as an oil tank. Air pressure forces the oil from the air receiver/oil separator (AR/OS) through the oil cooler (OCce) and oil filter (OF) to the compressor element (CE). The compressor element has an oil gallery in the bottom of its casing.

  • Page 22: Continuous Pneumatic Regulating System

    CONTINUOUS PNEUMATIC REGULATING SYSTEM XAS 67 6.5 kVA With generator XAS 67 12 kVA (SVsr) XAS 97 6.5 kVA Without generator (RV) (SVuv) XAS 97 12 kVA (UA) With generator (SR) (SVsr) (UV) (AR) (VH) (CE) - 22 -...
  • Page 23 The compressor is provided with a continuous If the air consumption is less than the maximum air pneumatic regulating system. This system is provided output, the regulating valve supplies control air to with a blow-down valve, which is integrated in the unloader valve (UV) to reduce the air output and unloader assembly (UA).

  • Page 24: Electric System

    ELECTRIC SYSTEM CIRCUIT DIAGRAM (STANDARD) (9822 0991 34) ENGINE COMPARTIMENT CONTROL PANEL 1 (b2) 5 (b2) 2 (b3) 3 (b3) 02.8 4 (b3) 87 87a 02.5 87 87a 3 (b3) 02.5 02.5 7 (a3) 8 (a3) AUXILIARY 02.3 2 (a3) 87 87a 02.5 02.9...
  • Page 25 (Coldstart Option) Reference Name Reference Name Main Circuit Breaker Connector Alternator Auxiliary Connection 1 (e2) Battery Fuel Solenoid Valve 2 (a3) Temperature Alarm Lamp The compressor is equipped with a negative earthed system. General Alarm Lamp Starter Solenoid Relay Temperature Alarm Wire size Colour code Relay Temperature Alarm Hold...
  • Page 26 Operation of the electric circuit in detail Start switch S1 position 2: Line 3 on 12V (overwrite function) hourmeter P1 and (K2) (K1) fuel solenoid Y1 excited. Thermocontact engine S2 normally closed, oil pressure contact S3 open. Start switch S1 position 3: (K4) (K3) Start relay K0 is excited and starter motor is running,...
  • Page 27 Engine is running normally: Oil pressure contact S3 opens, K3 no longer excited. K3 changes over (30-87a), engine cuts out because fuel solenoid Y1 no longer excited and lamp H2 goes on simultaneously. Thermocontact S2 opens, K3 no longer excited. K3 changes over (30-87a), engine cuts out because fuel solenoid Y1 no longer excited and lamp H2 goes on simultaneously.

  • Page 28: Generator 110V Without Automatic Control System

    GENERATOR 110V WITHOUT AUTOMATIC CONTROL SYSTEM Circuit diagram (9822 1055 27) (Not on HardHat) Reference Name Diode Generator Lamp (Power ON) Contactor Earth faultcurrent relay Main circuit breaker 2-pole Circuit breaker 2-pole Circuit breaker 2-pole Circuit breaker 2-pole Switch (Generator-compressor) Current transformer for N13 Socket outlet 52 51...
  • Page 29 Operation of the electric circuit in detail Compressor function: See Circuit diagram (standard) (9822 0991 34) (pages 24 and 26). Generator function: Turn switch S7 to position 1. The solenoid valve Y2 via the speed regulator controls the motor and allows it to reach maximum speed (the normal control system is switched off).

  • Page 30: Generator 110V With Automatic Control System

    GENERATOR 110V WITH AUTOMATIC CONTROL SYSTEM Circuit diagram (9822 1055 91) (Not on HardHat) Reference Name Diode Ecologiser Generator Lamp (Power control) Lamp automatic control system Contactor 4-pole Time relais Time relais Earth faultcurrent relay Main circuit breaker 2-pole Circuit breaker 2-pole Circuit breaker 2-pole 52 51 Circuit breaker 2-pole...
  • Page 31 Operation of the electric circuit in detail Compressor function: See Circuit diagram (standard) (9822 0991 34) (pages 24 and 26). Generator function: Turn switch S7 to position 1. The solenoid valve Y2 via the speed regulator controls the motor and allows it to reach maximum speed (the normal control system is switched off).

  • Page 32: Generator 230/400V, 6 Kva Without Automatic Control System

    GENERATOR 230/400V, 6 kVA WITHOUT AUTOMATIC CONTROL SYSTEM Circuit diagram (9822 1067 00) (Not on HardHat) Reference Name Diode X1.1 X1.2 X1.3 Generator L2 L1 Lamp (Power control) Contactor 4-pole Insulation monitoring relay Circuit breaker 10A 4-pole Thermalcontact Switch (Generator-compressor) 1 3 5 7 X1.1 Socket outlet...
  • Page 33 Operation of the electric circuit in detail Compressor function: See Circuit diagram (standard) (9822 0991 34) (pages 24 and 26). Generator function: Turn switch S7 to position 1. The solenoid valve Y2 via the speed regulator controls the motor and allows it to reach maximum speed (the normal control 51 3(b3) system is switched off).

  • Page 34: Generator 230/400V, 6 Kva With Automatic Control System

    GENERATOR 230/400V, 6 kVA WITH AUTOMATIC CONTROL SYSTEM Circuit diagram (9822 1060 00) (Not on HardHat) Reference Name Diode Ecologiser X1.1 X1.2 X1.3 L2 L1 L2 L1 Generator Lamp (Power control) Lamp (Auto function) c0 c0 c0 c6 c0 c0 c0 c6 c0 c6 Contactor 4-pole Insulation monitoring relay...
  • Page 35 Operation of the electric circuit in detail Compressor function: See Circuit diagram (standard) (9822 0991 34) (pages 24 and 26). Generator function: Turn switch S7 to position 1. The solenoid valve Y2 via the speed regulator controls the motor and allows it to reach maximum speed (the normal control system is switched off).

  • Page 36: Generator 230V, 6 Kva

    GENERATOR 230V, 6 kVA Circuit diagram (9822 1055 26) (Not on HardHat) Reference Name Diode X1.2 X1.3 X1.1 Generator Lamp (Power Control) Contactor/4-pole Insulation monitoring relay Main circuit breaker 4-pole + shunt tripcoil Thermalcontact Switch (Generator-compressor) X1.1 Socket outlet X1.2 Socket outlet 52 51 X1.3...
  • Page 37 Operation of the electric circuit in detail Compressor function: See Circuit diagram (standard) (9822 0991 34) (pages 24 and 26). Generator function: Turn switch S7 to position 1. The solenoid valve Y2 via the speed regulator controls the motor and allows it to reach maximum speed (the normal control system is switched off).

  • Page 38: Generator 230/400V, 12 Kva Without Automatic Control System

    GENERATOR 230/400V, 12 kVA WITHOUT AUTOMATIC CONTROL SYSTEM Circuit diagram (9822 1055 28) (Not on HardHat) Reference Name Diode Generator X1.1 X1.2 X1.3 L2 L1 L2 L1 Lamp (Power Control) Contactor/4-pole Insulation monitoring relay Main circuit breaker 4-pole + shunt tripcoil Thermalcontact Switch (Generator-compressor) X1.1...
  • Page 39 Operation of the electric circuit in detail Compressor function: See Circuit diagram (standard) (9822 0991 34) (pages 24 and 26). Generator function: Turn switch S7 to position 1. The solenoid valve Y2 via the speed regulator controls the motor and allows it to reach maximum speed (the normal control system is switched off).

  • Page 40: Generator 230/400V, 12 Kva With Automatic Control System

    GENERATOR 230/400V, 12 kVA WITH AUTOMATIC CONTROL SYSTEM Circuit diagram (9822 1055 92) (Not on HardHat) Reference Name Diode Ecologiser X1.1 X1.2 X1.3 Generator Lamp (Power Control) Lamp automatic control system Contactor/4-pole Insulation monitoring relay Time relais Time relais Main circuit breaker 4-pole + shunt tripcoil Thermalcontact Switch (Generator-compressor)
  • Page 41 Operation of the electric circuit in detail Compressor function: See Circuit diagram (standard) (9822 0991 34) (pages 24 and 26). Generator function: Turn switch S7 to position 1. The solenoid valve Y2 via the speed regulator controls the motor and allows it to reach maximum speed (the normal control system is switched off).

  • Page 42: Generator 230V, 12 Kva

    GENERATOR 230V, 12 kVA Circuit diagram (9822 1055 29) (Not on HardHat) Reference Name Diode Generator X1.1 X1.2 X1.3 Lamp (Power Control) Contactor/4-pole Insulation monitoring relay Main circuit breaker 3-pole + shunt tripcoil Circuit breaker 2-pole Thermalcontact Switch (Generator-compressor) 52 51 X1.1 Socket outlet X1.2...
  • Page 43 Operation of the electric circuit in detail Compressor function: See Circuit diagram (standard) (9822 0991 34) (pages 24 and 26). Generator function: Turn switch S7 to position 1. The solenoid valve Y2 via the speed regulator controls the motor and allows it to reach maximum speed (the normal control system is switched off).
  • Page 44 CIRCUIT DIAGRAM REFINARY EQUIPMENT 9822 0909 00 (ALL TYPES) 12V DC - 44 -...
  • Page 45 Reference Name Circuit Breaker (10 A) Alternator Battery Temperature Alarm Lamp General Alarm Lamp Starter Solenoid (part of M1) Shut-down Relay Blocking Relay Override Start Relay Start Relay Auxilary Relay Safety Circuit Starter Motor Overspeed Module Hourmeter Contact Switch (Off-On- Override-start) Temperature Switch Engine Oil Pressure Switch Engine...

  • Page 46: Markings And Information Labels

    Use diesel fuel only. Electrocution hazard. 2.7 bar Compressor temperature too high. Tyre pressure. (39 psi) Atlas Copco mineral compressor oil. Sound power level in accordance Rotation direction. with Directive 2000/14/EC Atlas Copco synthetic compressor oil. (expressed in dB (A)).

  • Page 47: Operating Instructions

    Operating instructions PARKING INSTRUCTIONS PARKING, TOWING AND LIFTING INSTRUCTIONS Safety precautions The operator is expected to apply all relevant Safety precautions for portable compressors with generator. Attention Before putting the compressor into use, check the brake system as described in section Brake shoe adjustment.
  • Page 48 TOWING INSTRUCTIONS Label on towbar, towing instructions Non-adjustable towbar with standard support leg without Adjustable towbar with jockey wheel and brakes brakes For both non-adjustable - and adjustable towbar, the Before towing the compressor, ensure towbar should be as level as possible and the that the towing equipment of the vehicle compressor and towing eye end in a level position.
  • Page 49 HEIGHT ADJUSTMENT SPILLAGE-FREE INSTRUCTION (with adjustable towbar)  Remove spring pin (1). The compressor is fitted with a leak-proof undercarriage in order to protect the environment.  Release locking nut (2). Any leaking fluid is collected in case of malfunctions. ...
  • Page 50 LIFTING INSTRUCTIONS INSTRUCTIONS BALL COUPLING (OPTION) Coupling: Open coupling jaw by pulling the lever vigorously upwards in the direction of the arrow. Lower the opened coupling onto the ball of the vehicle coupling and the lever will automatically be lowered. Closing and locking are carried out automatically.

  • Page 51: Diesel Particle Filter (Option)

    DIESEL PARTICLE FILTER (OPTION) AFTERCOOLER (OPTION) After starting, the LEDs of the temperature and pressure bar will change from red via yellow to green, starting from the left. Yellow and finally red indicators on the right side of the bars will indicate rising values.

  • Page 52: Anti-Frost Device (Option)

    ANTI-FROST DEVICE (OPTION) STARTING / STOPPING BEFORE STARTING 1. Before initial start-up, prepare battery for operation if not already done. See section Recharging a battery. 2. With the compressor standing level, check the level of the engine oil. Add oil, if necessary, up to the upper mark on the dipstick.

  • Page 53: Starting Procedure (With Cold Start; Option)

    STARTING PROCEDURE (WITH COLD START; OPTION) The control panel indicates receiver pressure (PG) accumulated (P1) (PG) (H1) (F1) (S1) (S4) operating hours (P1). Before starting, open the air outlet valve(s) (AOV) and push circuit breaker button (F1) once (open hood first).
  • Page 54 Starting procedure 1. Open air outlet valve. The temperature alarm lamp H1 and the general alarm lamp H2 will go out as soon as the engine 2. Press circuit breaker F1. For cold start press has been started. button S6. The start switch automatically springs back to 3.

  • Page 55: Starting Procedure (Without Cold Start)

    STARTING PROCEDURE (WITHOUT COLD START) The control panel indicates receiver pressure (PG) accumulated (P1) (PG) (H1) (F1) (S1) operating hours (P1). Before starting, open the air outlet valve(s) (AOV) and push circuit breaker button (F1) once (open hood first). Circuit breaker button should now be in position B.
  • Page 56 Starting procedure 1. Open air outlet valve. The temperature alarm lamp H1 and the general alarm lamp H2 will go out as soon as the engine 2. Press circuit breaker F1. has been started. 3. Turn start switch S1 clockwise to position 1, lamp The start switch automatically springs back to H2 (general alarm lamp) will go on.

  • Page 57: Preventing Low Loads

    PREVENTING LOW LOADS GENERAL  Soot load increase: Low loads cause the exhaust All engine parts are designed with tolerances to allow If the compressor is installed as a stand-by unit, then work under full load conditions. When operating at temperatures to drop resulting in inadequate it should be operated at full load for at least 4 hrs./ low load, these tolerances allow more lube oil to pass...

  • Page 58: During Operation

    DURING OPERATION STOPPING PROCEDURE FAULT SITUATIONS AND PROTECTIVE DEVICES When the engine is running, the air  A fault involving the engine, either: oil pressure outlet valves (ball valves) must always be (too low), oil temperature (too high) or alternator in a fully opened or fully closed position.

  • Page 59: Functional Description Of Generator (Option)

    FUNCTIONAL DESCRIPTION OF GENERATOR (OPTION) 110V WITHOUT AUTOMATIC CONTROL SYSTEM (X1) (X2) (X3) (H3/S7) (GND) Control panel (generator) Earth pin Generator control box Start the unit in accordance with the normal Lamp (green, power ON) Main circuit breaker 2-pole procedure (see section Starting / Stopping). Let the Switch (generator - compressor) Circuit breaker 2-pole motor warm up until it reaches operational...

  • Page 60: With Automatic Control System (Option)

    110V WITH AUTOMATIC CONTROL SYSTEM (OPTION) Operation with automatic control switch S8 “OFF”  Switch generator main switch S7 “ON”.  Generator is disconnected from socket.  Engine reaches nominal speed.  Generator is re-connected after 4 secs.  Power is now available until the generator main switch S7 is turned “OFF”.

  • Page 61: 230/400V And 230V - 3Ph Without Automatic Control System

    230/400V AND 230V - 3PH WITHOUT AUTOMATIC CONTROL SYSTEM (X1.1) (X1.2) (X1.3) (H3/S7) (GND) Generator control box Control panel (generator) Generator control box Main circuit breaker 2-pole Generator 230/400V: Generator 230/400V: Circuit breaker 2-pole Switch Main circuit breaker 4-pole + shunt trip coil Circuit breaker 2-pole Lamp (green) Insulation monitoring relay...

  • Page 62: 230/400V And 230V - 3Ph With Automatic Control System (Option)

    230/400V AND 230V - 3PH WITH AUTOMATIC CONTROL SYSTEM (OPTION) Start the unit in accordance with the normal Generator 230V: procedure (see section Starting / Stopping). Let the Lamp (green, power ON) motor warm up until it reaches operational Switch (generator - compressor) temperature.
  • Page 63 Protective device Operation with automatic control switch S8 “OFF” The generator is protected by circuit breakers that switch off if a connected electrical device has an  Switch generator main switch S7 “ON”. electrical fault.  Generator is disconnected from socket. The insulation is monitored by relay K6.

  • Page 64: Maintenance

    2912 4393 06 For the most important subassemblies, Atlas Copco has developed service kits that combine all wear parts. These service kits offer you the benefits of genuine parts, save administration costs and are offered at a reduced price, compared to individual components. Refer to the parts list for more information on the contents of the service kits.
  • Page 65 Replace bleed-off valve unloader Clean after cooler (option) (1) Replace DD/PD/QD filter (option) Change compressor oil (1) (7) Clean oil cooler(s) (1) Replace air filter element (1) Inspection by Atlas Copco service technician (to be continued on page 66) - 65 -...
  • Page 66 Height adjustment for the torque values. 5. Use Atlas Copco oil filters, with by-pass valve as specified in the parts list. 6. Gummed or clogged filters means fuel starvation and reduced engine performance. 7. See section Oil specifications.

  • Page 67: Diesel Particle Filter

    DIESEL PARTICLE FILTER every 500 hrs every 1500 hrs Diesel particle filter * clean replace Soot is toxic. It must be handled according local regulations for toxic waste. Cleaning and replacing of the diesel particle filter may only be done by qualified and authorised personnel.

  • Page 68: Maintenance Schedule Undercarriage

    MAINTENANCE SCHEDULE UNDERCARRIAGE Maintenance schedule (km) Daily 50 km after initial Every 500 km Every 2000 km Yearly start-up To determine the maintenance intervals, use mileage indication in km or calender time, whichever occurs first. Check drawbar handbrake lever spring actuator, reversing lever, linkage and all movable parts for ease of movement Check coupling head Check height of adjusting facility...

  • Page 69: Oil Specifications

    OIL SPECIFICATIONS PAROIL from Atlas Copco is the ONLY oil tested PAROIL releases excess heat efficiently, whilst It is strongly recommended to use Atlas and approved for use in all engines built into Atlas maintaining excellent bore-polish protection to limit Copco branded lubrication oils for both Copco compressors and generators.

  • Page 70: Engine Oil

    ENGINE OIL ENGINE OIL LEVEL CHECK Also consult the Engine Operation Manual for the oil Mineral engine oil PAROIL E specifications, viscosity recommendations and oil change intervals. Liter US gal Order number For intervals, see Preventive maintenance schedule. 1615 5953 00 Check engine oil level in accordance to the 1615 5954 00 instructions in the Engine Operation Manual and if...

  • Page 71: Compressor Oil

    COMPRESSOR OIL Mineral compressor oil PAROIL M Liter US gal Order number 1615 5947 00 1615 5948 00 barrel 55.2 1615 5949 00 container 1000 1630 0310 00 Synthetic compressor oil PAROIL S Liter US gal Order number 1630 0160 00 1630 0161 00 barrel 55.2...
  • Page 72 COMPRESSOR OIL LEVEL CHECK DAILY CHECK CHECK AFTER A LONGER PERIOD WITHOUT RUNNING THE COMPRESSOR Check the compressor oil level daily, after running 1. Depending on the level indicator, check the oil the compressor. level via: The compressor oil level needs to be ...
  • Page 73 (5). Unscrew filler plug (2) and add oil until the pointer of the oil level gauge (4) again registers in the upper In this case, contact Atlas Copco. extremity of the green range. Reinstall and tighten the filler plug.

  • Page 74: Compressor Oil Flushing Procedure

    11. Collect all waste lubricant used during the Whenever aged oil is discovered, eg. when changing flushing process and dispose of it in accordance the oil separator, contact Atlas Copco Service dept. to with the applicable procedures for managing have your compressor cleaned and flushed.

  • Page 75: Cleaning Coolers

    CLEANING COOLERS CLEANING FUEL TANK Steam cleaning in combination with a cleansing agent Observe all relevant environmental and may be applied in order to remove also the dirt safety precautions. sticking to the cooler fins. To avoid damaging the coolers, angle Place an appropriate drain pan under the drainplug between jet and coolers should be (see chapter Main Parts, DPec) of the fuel tank.

  • Page 76: Cleaning Hardhat

    CLEANING HARDHAT ACTIVATING A DRY-CHARGED BATTERY MAKE-UP DISTILLED WATER  Take out the battery. Optimal cleaning of the HardHat can be achieved by The amount of water evaporating from batteries is high pressure cleaning in combination with liquid largely dependant on the operating conditions, i.e. ...

  • Page 77: Changing Tyres

    When a compressor element is due for overhaul, it specific maintenance measure. needs to be done by Atlas Copco. This guarantees the It guarantees that all necessary parts are replaced at use of genuine parts and correct tools with care and When changing a tyre, please observe that the arrow the same time keeping down time to a minimum.

  • Page 78: Adjustments And Servicing Procedures

    Adjustments and servicing procedures ADJUSTMENT OF THE CONTINUOUS PNEUMATIC REGULATING SYSTEM With generator (SVsr) Without generator (RV) (SVuv) With generator (SR) (SVsr) (AOV) (FP) - 78 -...
  • Page 79 The working pressure is determined by the tension of 4. Open an outlet valve (AOV) sufficiently to let the the spring in the regulating valve (RV). This tension engine (E) run at maximum speed. The working can be increased to raise the pressure and decreased pressure must be Y bar (see table);...

  • Page 80: Air Filter Engine/Compressor

    REPLACING THE AIR FILTER ELEMENT 1. Release the snap clips (1) and remove the dust trap (2). Clean the trap. The Atlas Copco air filters are specially designed for the application. The use of 2. Remove the element (4) from the housing (5).

  • Page 81: Air Receiver

    Never retighten or reuse the drive belt between engine and compressor. local regulations. This check cannot be done on the machine and must be carried out on a proper Consult Atlas Copco for replacement of test bench. drive belt. Replacing the filter element 1.

  • Page 82: Brake (= Option) Adjustment

    BRAKE (= OPTION) ADJUSTMENT BRAKE CABLE ADJUSTMENT Before jacking up the compressor, connect it to a towing vehicle or attach a (4) (2) minimum weight of 50 kg (110 lb) to the towbar. BRAKE SHOE ADJUSTMENT Check the thickness of the brake lining. Remove both black plastic plugs (5), one on each wheel.
  • Page 83 TEST PROCEDURE BRAKE CABLE ADJUSTMENT Correct and wrong position of markings 1. Check if the towing eye rod of the overrun brake mechanism is in the outmost position. 2. Check if the adjustable towbar (= option) is in the actual towing position. 3.

  • Page 84: Wheels

    WHEELS LUBRICATION WHEEL CHECK  Check wheel bolts for firm seating (initially)  Check hub caps for firm seating (every 2,500 km or anually)  Check tyres for uneven wear (every 2,500 km or anually)  Check lateral play of wheel bearing. If necessary, readjust.
  • Page 85 WHEEL BOLTS CHECK Tightening torques of wheel bolts Spanner Thread Tightening torque width (mm) Nm (lbf.ft) M 12 x 1.5 85 (63) Cylindrical hub cap shape Wheel bolts tightening Compact bearings After the first run, likewise after each wheel change. Compact bearings are recognizable by cylindrical hub cap shape, see Figure.
  • Page 86 WHEEL BEARING ADJUSTMENT Conventional taper roller bearings Compact bearings Taper roller bearings are recognisable by the conical Compact bearings are recognizable by their profile of the hub cap. cylindrical hub cap shape.  Lever off hub cap. Remove split pin from axle nut If noticeable bearing play is felt, the and tighten so that rotation of the wheel is slightly compact bearings should be replaced.

  • Page 87: Towbar And Overrun Brake

    TOWBAR AND OVERRUN BRAKE Check the coupling head fastenings Height adjustment Brake play check Check coupling head Check height adjustment facility Brake play check First initially, then every 2,000 Initially, before every journey, up to 500 After the first run, then every 2,000 kilometres, then every 2,000 kilometres kilometres or annually.
  • Page 88 LUBRICATION Towbar Lubrication coupling head Greasing towbar Lubricate the coupling head Towbar bushes on the housing of the 50 km after initial start-up, then every overrun coupling 2,000 kilometres or annually. At regular intervals. 50 km after initial start-up, then every Check safety cable (1) for damage;...
  • Page 89 Reversing lever Lubrication points Heigth adjusting device Reversing lever Lubricate all moving parts and pivot pins at Grease sliding locations on the height- the overrun coupling adjusting device 50 km after initial start-up, then every 2,000 kilometres or annually. 50 km after initial start-up, then every Every 2,000 kilometres or annually.

  • Page 90: Problem Solving

    If it’s not possible to solve the problem with this problem solving table, please 4. Never operate the engine without the main or consult Atlas Copco. voltage sensing cables connected in the circuit. Problem Possible faults Corrective actions 1.
  • Page 91 Check and repair. engine keeps running at maximum b. Regulating valve (RV) incorrectly set or defective. b. Contact Atlas Copco. speed when closing the air outlet c. Unloading valve (UV) or its actuating piston stuck. c. Repair unloading valve assembly.
  • Page 92 Engine does not run at max. speed. d. Check the maximum speed, service the fuel filter. e. Oil separator element (OS) clogged. e. Have element removed and inspected by an Atlas Copco Service representative. 12. Working pressure rises during a.
  • Page 93 21. Green lamp H3 is deactivated. a. Circuit breakers are off. a. Switch on circuit breakers. b. Serious electrical fault. b. Consult Atlas Copco. Generator 230/400V: 22. No voltage at sockets. a. Generator not switched on. a. Switch generator on.
  • Page 94 Possible faults Corrective actions Diesel particle filter No LED, triangle flashes. No Communikation between CB and PB. Consult Atlas Copco. All Alarm LED flash, triangle shaped Non compatible SW-Versions of CB and PB. Consult Atlas Copco. flashes. Pressure 1 / Alarm 2 flash, triangle shaped Lower Pressure Limit.

  • Page 95: Available Options

    Available options Pressure vessel approval: Safety: Wheel chocks ASME Safety cartridge Undercarriage: Adjustable towbar with brakes Spark arrestor Fixed towbar with brakes Safety chain CE/ASME Support (without undercarriage) Anti-theft Simplified bumper Hose reel Towing eyes: Loose ball coupling Inlet shutdown valve Towbar support: Jockey wheel Spillage free frame...

  • Page 96: Technical Specifications

    Technical specifications TORQUE VALUES GENERAL TORQUE VALUES CRITICAL TORQUE VALUES The following tables list the recommended torques applied for general applications Assemblies Torque value (Nm / lbf.ft) during assembly of the compressor. Wheel bolts see section Wheel bolts check Bolts, axle/beams 80 (59) +/- 10 % For hexagon screws and nuts with strength grade 8.8...
  • Page 97 SETTINGS OF SHUTDOWN SWITCHES AND SAFETY VALVES Designation XAS 67 - XAS 130 XATS 67 - XATS 125 XAS 77 - XAS 150 XAS 97 - XAS 185 Engine oil pressure 17.4 17.4 17.4 17.4 Engine oil temperature °C 127 - 133 127 - 133 127 - 133 127 - 133...

  • Page 98: Compressor / Engine Specifications

    COMPRESSOR / ENGINE SPECIFICATIONS REFERENCE CONDITIONS Designation XAS 67 - XAS 130 XATS 67 - XATS 125 XAS 77 - XAS 150 XAS 97 - XAS 185 Absolute inlet pressure 14.5 14.5 14.5 14.5 Relative air humidity Air inlet temperature °C °F Nominal effective working pressure...
  • Page 99 LIMITATIONS Designation XAS 67 - XAS 130 XATS 67 - XATS 125 XAS 77 - XAS 150 XAS 97 - XAS 185 Minimum effective receiver pressure Maximum effective receiver pressure, 11.8 compressor unloaded Maximum ambient temperature without aftercooler °C at sea level °F with aftercooler °C...
  • Page 100 ALTITUDE UNIT PERFORMANCE CURVES Max. achievable working pressure in relation to altitude and ambient temperature. TEMPERATURE °F TEMPERATURE °F TEMPERATURE °F 16.405 16.405 16.405 5000 5000 5000 7.0 bar(e) 102 psi 5.0 bar(e) 73 psi 13.124 13.124 13.124 4000 4000 4000 6.0 bar(e) 87 psi...
  • Page 101 Max. allowable working pressure as a function altitude and ambient temperature. TEMPERATURE °F TEMPERATURE °F 16.405 16.405 5000 5000 4.0 bar(e) 58 psi 7.3 bar(e) 106 psi 13.124 13.124 4000 4000 8.3 bar(e) 121 psi 5.0 bar(e) 73 psi 9.3 bar(e) 135 psi 9.843 9.843...
  • Page 102 Max. allowable working pressure as a function altitude and ambient temperature. TEMPERATURE °F TEMPERATURE °F 16.405 16.405 5000 5000 13.124 13.124 4000 4000 4.0 bar(e) 4.0 bar(e) 58 psi 58 psi 9.843 9.843 3000 3000 5.0 bar(e) 5.0 bar(e) 73 psi 73 psi 6.0 bar(e) 6.0 bar(e)
  • Page 103 PERFORMANCE DATA At reference conditions, if applicable, and at normal shaft speed, unless otherwise stated. Designation XAS 67 - XAS 67 - XATS 67 - XAS 77 - XAS 97 - XAS 97 - XAS 130 XAS 130 XATS 125 XAS 150 XAS 185 XAS 185...
  • Page 104 Designation XAS 67 - XAS 67 - XATS 67 - XAS 77 - XAS 97 - XAS 97 - XAS 130 XAS 130 XATS 125 XAS 150 XAS 185 XAS 185 (Generator) (Generator) Typical oil content of compressed air mg/m <...
  • Page 105 DESIGN DATA Compressor Number of compression stages Engine Designation XAS 67 - XAS 67 - XATS 67 - XAS 77 - XAS 97 - XAS 97 - XAS 130 XAS 130 XATS 125 XAS 150 XAS 185 XAS 185 (Generator) (Generator) Make Deutz...
  • Page 106 Unit Designation XAS 67 - XAS 67 - XATS 67 - XAS 77 - XAS 97 - XAS 97 - XAS 130 XAS 130 XATS 125 XAS 150 XAS 185 XAS 185 (Generator) (Generator) Capacity of compressor oil system US gal Net capacity of air receiver 16.7 16.7...
  • Page 107 DESIGN DATA FOR GENERATOR Alternator Designation XAS 67 - XAS 130, XAS 97 - XAS 185 110V - 6 kW 230V - 3 ph - 230V - 3 ph - 230/400V - 3 ph - 230/400V - 3 ph - 6 kVA 12.5 kVA 6 kVA...
  • Page 108 Circuit breaker Designation XAS 67 - XAS 130, XAS 97 - XAS 185 110V - 6 kW 230V - 3 ph - 230V - 3 ph - 230/400V - 3 ph - 230/400V - 3 ph - 6 kVA 12.5 kVA 6 kVA 12.5 kVA Number of poles...
  • Page 109 Unit dimensions XAS 67 - XAS 130 / XATS 67 - XATS 125 XAS 77 - XAS 150 / XAS 97 - XAS 185 without brakes with brakes without brakes with brakes Towbar fixed adjustable fixed adjustable fixed adjustable fixed adjustable Length (A) 2827...
  • Page 110 Box/support mounted XAS 67 - XAS 130 / XAS 77 - XAS 150 / XATS 67 - XATS 125 XAS 97 - XAS 185 Length (X) 2018 2018 Width (Y) 1040 1040 Height (Z) 970/1230 970/1230 38/48 38/48 Weight 790/840 800/850 (ready-to-operate) 1742/1852...

  • Page 111: Dataplate

    Dataplate Company code Product code Unit serial number Atlas Copco Airpower n.v. Name of the manufacturer EEC or national type approval number Vehicle identification number A Maximum permitted total weight of the vehicle B Maximum permitted axle load C Maximum permitted load on the towing eye...

  • Page 112: Disposal

    (for example sand, sawdust) non-recyclable materials. and dispose of it in accordance with applicable local Your Atlas Copco compressor consists for the most disposal regulations. Do not drain into the sewage part of metallic materials, that can be remelted in system or surface water.

  • Page 113: Maintenance Log

    Maintenance Log Compressor ..................Customer ....................Serial number........................................Service hours Maintenance action Date By: initials - 113 -...
  • Page 114 Following documents are provided with this unit: - Test Certificate - EC Declaration of Conformity: EC DECLARATION OF CONFORMITY We, Atlas Copco Airpower n.v., declare under our sole responsibility, that the product Machine name Commercial name : Serial number Which falls under the provisions of article 12.2 of the EC Directive 2006/42/EC on the approximation of the laws of the Member States relating to machinery, is in conformity with the relevant Essential Health and Safety Requirements of this directive.

This manual is also suitable for:

Xas 130 dd7 c3 appXats 67 dd c3 appXats 125 dd7 c3 appXas 77 dd c3 appXas 150 dd7 c3 appXas 97 dd c3 app ... Show all

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