Table of Contents
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Operator Manual
for Portable Compressors
English
XAHS 38 Kd APP - XAHS 70 KD8 APP
XAS 58 Kd APP - XAS 120 KD8 APP
XAS 68 Kd APP - XAS 135 KD8 APP
XAS 48 G Kd APP - XAS 90 G KD8 APP
XAS 48 G Kd APP - XAS 90 G KD8 APP
XATS 68 Kd APP - XATS 135 KD8 APP
XAS 78 Kd APP - XAS 160 KD8 APP
XAS 88 Kd APP - XAS 175 KD8 APP
XAS 68 G Kd APP - XAS 135 G KD8 APP
Instruction Manual
Engine
Kubota V1505
Engine
Kubota V1505-T
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Table of Contents
Related Manuals for Atlas Copco XAHS 38 Kd
Summary of Contents for Atlas Copco XAHS 38 Kd
- Page 1 Instruction Manual Operator Manual for Portable Compressors English XAHS 38 Kd APP - XAHS 70 KD8 APP XAS 58 Kd APP - XAS 120 KD8 APP Engine XAS 68 Kd APP - XAS 135 KD8 APP Kubota V1505 XAS 48 G Kd APP - XAS 90 G KD8 APP...
- Page 3 XAHS 38 Kd XAS 58 Kd XAS 68 Kd XAS 48 G Kd XATS 68 Kd XAS 78 Kd XAS 88 Kd XAS 68 G Kd Original instructions Printed matter N° 2954 9520 01 ATLAS COPCO - PORTABLE ENERGY DIVISION www.atlascopco.com 12/2016...
- Page 4 Neglecting maintenance or making changes to the setup of the machine can result in major hazards, including fire risk. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors.
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Page 5: Table Of Contents
Table of contents Preface Maintenance ..........28 Daily maintenance compressor before Follow the instructions in this booklet and we guarantee you years of troublefree operation. It is a starting a job..........28 Safety precautions ........7 solid, safe and reliable machine, built according to Daily maintenance undercarriage before Introduction .......... - Page 6 - 6 -...
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Page 7: Safety Precautions
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the unit. INTRODUCTION The policy of Atlas Copco is to provide the users of It is the responsibility of management to appoint Take necessary steps to keep unauthorized persons... -
Page 8: General Safety Precautions
The manufacturer does not accept any liability for any GENERAL SAFETY PRECAUTIONS Care shall be taken to avoid damage to safety damage arising from the use of non-original parts and valves other pressure-relief devices, The owner is responsible for maintaining the unit for modifications, additions or conversions made especially to avoid plugging by paint, oil coke or in a safe operating condition. -
Page 9: Safety During Transport And Installation
SAFETY DURING TRANSPORT AND - check that the wheels are secure and that the Lifting hooks, eyes, shackles, etc., shall never be tyres are in good condition and inflated bent and shall only have stress in line with their INSTALLATION correctly, design load axis. -
Page 10: Safety During Use And Operation
13 Never refill fuel while the unit is running, unless injury. to alert people entering the room, for even otherwise stated in the Atlas Copco instruction relatively short times, about the need to wear The air line end connected to the outlet valve book. -
Page 11: Safety During Maintenance And Repair
18 The unit has parts, which may be accidentally 25 Remember that where there is visible dust, the SAFETY DURING MAINTENANCE AND touched by personal, of which the temperature finer, invisible particles will almost certainly be REPAIR can be in excess of 80°C (176°F). The insulation present too;... -
Page 12: Tool Applications Safety
Atlas Copco or the applied. machine manufacturer. Ascertain that the 22 When using cartridge type breathing filter selected lubricants comply with all applicable equipment, ascertain that the correct type of... -
Page 13: Specific Safety Precautions
- the capacity of the vessel V in l (US gal). through the vent holes in the plugs. Thus an correct parts supplied by Atlas Copco and in explosive atmosphere may form around the The pressure vessel is only to be used for the... - Page 14 SAFETY PRECAUTIONS FOR GENERATORS Safety precautions during operation Safety precautions during maintenance Never operate the generator in excess of its limits Before clearing the generator for operation after as indicated in the technical specifications. maintenance work or an overhaul, submit it to a test This generator is designed to produce an run and check that the AC supply is correct and that alternating current!
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Page 15: Leading Particulars
Leading particulars QR CODE GENERAL DESCRIPTION SAFETY PICTOGRAMS USED This symbol draws your attention to dangerous situations. The operation concerned may endanger persons and cause injuries. This symbol followed supplementary information. The unit is equipped with a QR code label. You will The compressors type XAHS 38 - XAHS 70 ranging find the QR code next to the operating panel. - Page 16 Engine Regulation Fuel system The compressor is driven by a liquid-cooled diesel The compressor is provided with a continuous The fuel feed lines and fuel filtration are designed in engine. pneumatic regulating system and a blow-down valve such a way that after running the fuel tank dry, air which is integrated in the unloader assembly.
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Page 17: Markings And Information Labels
2.7 bar Danger, hot surface. Airfilter. Tyre pressure. (39 psi) Electrocution hazard. Compressor temperature too high. Service. Atlas Copco mineral compressor oil. MAX. Compressor oil level. Engine coolant. MIN. Sound power level in accordance Atlas Copco synthetic compressor oil. Rotation direction. -
Page 18: Main Parts
Main Parts (ET) (FF) (EB) (OFce) (OC) (TB) (AFe) (AFc) (RV) (FCeo) (SV) (AR) (CP) (FU) (OS) (GB) (FFp) (SR) (DPec) (FP) (AOV) (UV) (FCft) (DSe) (SB) (VV) (EP) (CE) (SL) (FT) (OFe) - 18 -... - Page 19 Reference Name Reference Name Air Filter (compressor) Fuel Tank Air Filter (engine) Fuel Pump Air Outlet Valves Generator (option) Air Receiver Gear Box Battery Oil Cooler Compressor Element OFce Oil Filter (compressor element) Control Panel Oil Filter (engine) Data Plate Oil Separator DPec Drain Plug (engine oil cooler)
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Page 20: Operating Instructions
Operating instructions PARKING INSTRUCTIONS PARKING, TOWING AND LIFTING INSTRUCTIONS Safety precautions The operator is expected to apply all relevant Safety precautions. Attention After the first 100 km travel: Check and retighten the wheel nuts and towbar bolts to the specified torque. -
Page 21: Towing Instructions
TOWING INSTRUCTIONS Label on towbar, towing instructions Fixed towbar with support leg and brakes Towing position of jockey wheel For both non-adjustable - and adjustable towbar, the Before towing the compressor, ensure towbar should be as level as possible and the that the towing equipment of the vehicle compressor and towing eye end in a level position. - Page 22 HEIGHT ADJUSTMENT (with adjustable towbar) Remove spring pin (1). Release locking nut (2). Adjust required height of the towbar. Tighten locking nut (2) by hand. Secondly tighten locking nut (2) using an extension tube (3) and handforce of 45 N/ 100 lbf. ...
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Page 23: Lifting Instructions
BALL COUPLING (OPTION) LIFTING INSTRUCTIONS Coupling: Open coupling jaw by pulling the lever vigorously upwards in the direction of the arrow. Lower the opened coupling onto the ball of the vehicle coupling and the lever will automatically be lowered. Closing and locking are carried out automatically. -
Page 24: Operating The Compressor
OPERATING THE COMPRESSOR BEFORE STARTING 1. Before initial start-up, prepare battery for 5. Check that the fuel tank contains sufficient diesel PREVENT LOW LOADS operation if not already done. See section fuel. Top up, if necessary. For priming the engine, Recharging a battery. -
Page 25: Control Panel
CONTROL PANEL STARTING PROCEDURE Before operating the unit first read the manual. (P1) (H2) (PG) (F1) (S1) 1. Open air outlet valve, do not connect a hose yet. 2. Open the hood and switch the main switch at the back of the control panel to ON. 10 SEC 3. -
Page 26: During Operation
1. Close the air outlet valves (AOV). turned off (start switch to position 0; also when, failure. Only the Atlas Copco customer due to cooling off, the thermocontact has closed center or an authorized distributor may 2. -
Page 27: Generator (Option)
GENERATOR (OPTION) Using switch (2) you can switch on the automatic control system. As soon as the generator is switched on, the automatic control system will continuously check for electric load in order to rev up the engine from idle to nominal speed only when needed. This saves fuel and reduces emissions. -
Page 28: Maintenance
Maintenance DAILY MAINTENANCE COMPRESSOR BEFORE STARTING A JOB Drain condensate and water from spillage-free frame see Spillage-free frame Unauthorised modifications can result in Empty air filter vacuator valves see Air filter engine/compressor injuries or machine damage. Check engine oil level (if necessary top up) see Engine oil level check Always keep the machine tidy to prevent Check compressor oil level (if necessary top up) -
Page 29: Oil
ENGINE OIL COMPRESSOR OIL It is strongly recommended to use Atlas Copco branded lubrication oils for both compressor and engine. If you want to use another brand of oil, consult Atlas 50° C 122° F 50° C 122° F Copco. 40°... - Page 30 COMPRESSOR OIL LEVEL CHECK DAILY CHECK CHECK AFTER A LONGER PERIOD WITHOUT RUNNING THE COMPRESSOR Check the compressor oil level daily, after running 1. Check the oil level via the oil sight glass (3). The the compressor. level must be in the upper half of the glass. The compressor oil level needs to be 2.
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Page 31: Coolant
COOLANT COOLANT LEVEL CHECK BATTERY Check the coolant level at the level gauge on the It is strongly recommended to use Atlas RECHARGING A BATTERY radiator. If necessary top up with coolant. See Copco branded coolant. section Topping up of coolant. Before and after charging a battery, always check the electrolyte level in each cell;... -
Page 32: Air Filter Engine/Compressor
AIR FILTER ENGINE/COMPRESSOR CLEANING CLEANING HARDHAT Optimal cleaning of the HardHat can be achieved by CLEANING COOLERS high pressure cleaning in combination with liquid soap. Keep the coolers clean to maintain the cooling efficiency. Open the hood and clean the coolers with Do not use water with a temperature a fibre brush and compressed air. -
Page 33: Spillage-Free Frame
SPILLAGE-FREE FRAME STORAGE OPTIONS Run the compressor regularly, e.g. twice a week, until Multi-approved vessel warm. Standard the machine comes with a CE approved Load and unload the compressor a few times to vessel. The multi approved vessel includes ASME, operate the unloading and regulating components. -
Page 34: Problem Solving
Copco. been released. b. Insufficient engine oil pressure. b. Stop at once, consult authorized technician/Atlas Copco. c. Fuel tank contains insufficient fuel. c. Fill fuel tank. 6. General alarm lamp remains alight for a. - Page 35 Relocate compressor. b. Oil / coolant cooler clogged externally. b. Clean cooler; see section Cleaning coolers. 10. Engine keeps running at maximum Consult authorized technician/Atlas Copco. speed when closing the air outlet valves; safety valve blows. 11. Working pressure rises during Consult authorized technician/Atlas Copco.
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Page 36: Technical Specifications
Technical specifications COMPRESSOR / ENGINE SPECIFICATIONS REFERENCE CONDITIONS Designation XAHS 38 Kd XAS 58 Kd XAS 68 Kd XAS 48 G Kd XATS 68 Kd XAS 78 Kd XAS 88 Kd XAS 68 G Kd Absolute inlet pressure 14.5 14.5 14.5... - Page 37 Designation XATS 68 Kd XAS 78 Kd XAS 88 Kd XAS 68 G Kd Minimum effective receiver pressure Maximum effective receiver pressure, 13.5 compressor unloaded Maximum ambient temperature without aftercooler °C at sea level °F with aftercooler °C °F Minimum starting temperature °C °F Minimum starting temperature, with coldstart equipment...
- Page 38 44 54 64 9842 3000 2400 7873.6 1800 5905.2 1200 3936.8 12 bar (25 psi) 1968.4 5 10 15 35 40 45 TEMPERATURE °C All units Graphic represents working conditions, for starting conditions please contact your Atlas Copco contact. - 38 -...
- Page 39 PERFORMANCE DATA At reference conditions, if applicable, and at normal shaft speed, unless otherwise stated. Designation XAHS 38 Kd XAS 58 Kd XAS 68 Kd XAS 48 G Kd Engine shaft speed, normal and maximum r/min 3000 3000 3000 3000...
- Page 40 Designation XAHS 38 Kd XAS 58 Kd XAS 68 Kd XAS 48 G Kd Compressed air temperature at without aftercooler °C 58.5 58.5 58.5 58.5 outlet valves °F with aftercooler °C °F - Sound pressure level (Lp), measured according to...
- Page 41 Designation XATS 68 Kd XAS 78 Kd XAS 88 Kd XAS 68 G Kd Specific fuel consumption - at 100% FAD 29.9 29.9 29.9 29.9 lb/1000 cu.ft Engine oil consumption (maximum) oz/h Compressed air temperature at without aftercooler °C 58.5 58.5 58.5 58.5...
- Page 42 DESIGN DATA Compressor Number of compression stages: 1 Engine Designation XAHS 38 Kd XAS 58 Kd XAS 68 Kd XAS 48 G Kd XATS 68 Kd XAS 78 Kd XAS 88 Kd XAS 68 G Kd Make Kubota Kubota Kubota...
- Page 43 Unit Designation All units Capacity of compressor oil system US gal Net capacity of air receiver 16.7 US gal Capacity of fuel tank US gal Air volume at inlet grating 0.93 (approx.) cuft/s 32.8 Air required for engine and compressor cooling, for combustion and for compression. Alternator XAS 48 G + XAS 68 G Voltage AC...
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Page 44: Dimensions
DIMENSIONS 9822 0106 00 - Adjustable tow bar no brakes 2802 [110,3] 2306 [90,8] 1140 [44,9] 186 [7,3] 235 [9,3] 940 [37,0] 3106 [122,3] 1130 [44,5] 1346 [53,0] 9822 0105 00 - Adjustable tow bar with brakes 3152 [124,1] 2204 [86,8] 1140 [44,9] 940 [37,0] 3403 [134,0]... - Page 45 9822 0109 00 - Fixed tow bar no brakes 2765 [108,9] 940 [37,0] 1196 [47,1] 186 [7,3] 1130 [44,5] 1345 [53,0] 9822 0108 00 - Fixed tow bar with brakes 2763 [108,8] 940 [37,0] 1229 [48,4] 186 [7,3] 1130 [44,5] Weight (maximum): see indication on dataplate 1345 [53,0] - 45 -...
- Page 46 9822 0107 00 - Box 1935 [76,2] 1720 [67,7] 940 [37,0] 2327 [91,6] 1173 [46,2] 9822 0110 00 - Support mounted 1931 [76,0] 845 [33,3] 1720 [67,7] 940 [37,0] 2327 [91,6] Weight (maximum): see indication on dataplate 1168 [46,0] - 46 -...
- Page 47 9822 0122 00 - Extended support mounted 1931 [76,0] 1720 [67,7] 860 [33,9] 2327 [91,6] 940 [37,0] 1168 [46,0] Weight (maximum): see indication on dataplate - 47 -...
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Page 48: Dataplate
D Maximum permitted load on rear axle (on dual axle units) Tyre pressure S/N: Manuf. Year: (12) Model MADE IN BELGIUM Atlas Copco Airpower n.v. Working pressure Ingberthoeveweg 7 B-2630 Aartselaar Wheel bolt torque 10 Speed 11 Engine power lbf.ft... -
Page 49: Disposal
(for example sand, sawdust) non-recyclable materials. and dispose of it in accordance with applicable local Your Atlas Copco compressor consists for the most disposal regulations. Do not drain into the sewage part of metallic materials, that can be remelted in system or surface water. -
Page 50: Maintenance Log
Maintenance Log Compressor ......................Customer ........................Serial number................................................Service hours Maintenance action Date By: initials - 50 -... - Page 51 Service hours Maintenance action Date By: initials - 51 -...
- Page 52 Service hours Maintenance action Date By: initials - 52 -...
- Page 53 Service hours Maintenance action Date By: initials - 53 -...
- Page 54 Following documents are provided with this unit: - Test Certificate - EC Declaration of Conformity: EC DECLARATION OF CONFORMITY We, Atlas Copco Airpower n.v., declare under our sole responsibility, that the product Machine name Commercial name : Serial number Which falls under the provisions of article 12.2 of the EC Directive 2006/42/EC on the approximation of the laws of the Member States relating to machinery, is in conformity with the relevant Essential Health and Safety Requirements of this directive.