PSG -3000 Installation And Operating Instructions Manual
Wood and combined furnaces
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Installation and Operating
Instructions for Wood and
THIS MANUAL CONCERNS THE FOLLOWING FURNACES
WOOD
PSG-2000
PSG-3000
PSG-4000
PSG-4500
PSG-5000
All the instructions must be read carefully
before installing and operating furnace.
CONGRATULATIONS!
You have just purchased one of the best wood or combined
We are convinced that your furnace will provide you
with many years of comfort, safely.
Combined Furnaces
furnace on the market.
Keep these instructions!
Stove Builder International Inc.
1700, Léon-Harmel
Québec(Québec)
COMBINED FURNACES
15, 18 or 20 KW and UH2000
15, 18, 20 or 25KW and UH3000
18, 20, 25 or 30KW and UH4000
18, 20, 25 or 30 KW and UH4500
40, 50 or 60 KW
G1N 4R9
45216
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Table of Contents
Related Manuals for PSG PSG-3000
Summary of Contents for PSG PSG-3000
- Page 1 THIS MANUAL CONCERNS THE FOLLOWING FURNACES WOOD COMBINED FURNACES PSG-2000 15, 18 or 20 KW and UH2000 PSG-3000 15, 18, 20 or 25KW and UH3000 PSG-4000 18, 20, 25 or 30KW and UH4000 PSG-4500 18, 20, 25 or 30 KW and UH4500...
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Page 2: Table Of Contents
6. REPLACEMENT PARTS ........................17 7. ELECTRIC DIAGRAMS FOR UNITS BUILT FROM 2005 ..............18 WOOD-ONLY FURNACES ........................18 PSG 5000 WOOD-ONLY FURNACES ..................... 19 9. TECHNICAL SPECIFICATIONS ......................20 10. SELECTION CRITERIA (COMBINED WOOD/ELECTRIC FURNACE) .......... 21 11. TROUBLESHOOTING .......................... 22 12. - Page 3 5- PROLONGED CLOSING ........................37 7- ELECTRICAL DIAGRAMS ........................39 8- TECHNICAL DATA ..........................41 PSG LIMITED LIFETIME WARRANTY ....................42 REGISTER YOU WARRANTY ONLINE To receive full warranty coverage, you will need to show evidence of the date you purchased your furnace.
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Page 4: Section A : Wood Or Wood Electric Furnaces
1. CHIMNEY AND DRAFT This furnace must be connected to a chimney approved for wood-burning appliances; the chimney connector for a PSG 2000 must have 6" diameter; 7” for PSG3000 and PSG4000, for all other models, use an 8" diameter chimney connector. -
Page 5: Odour From The Paint
W A R N I N G THE ASH DRAWER GET VERY HOT. DO NOT MANIPULATE WITH BARE HANDS. ODOUR FROM THE PAINT It is normal that a smoke odour emanate from the unit when you first light it. It is recommended to burn it at high rate and ventilate the building until the odour resorbs. -
Page 6: Smoke Detector
SMOKE DETECTOR We highly recommend the use of a smoke detector. It must be installed at least 15 feet (4,57 m) from the appliance in order to prevent undue triggering of the detector when reloading. ASH DRAWER Your appliance is equipped with an ash drawer to collect ashes produced by the combustion of wood. This drawer must not be left open during combustion as this will cause over firing and serious damage to the furnace. -
Page 7: Clearances To Combustible Materials
N.B. THE AIR RETURN CONDUITS SHOULD BE AT LEAST EQUAL TO THE COLD AIR PLENUM DIMENSIONS. Hot air plenum minimal height. NOTE: THE HEIGHT OF THE PLENUM MUST BE 24 INCHES FOR THE FURNACES PSG 4000, PSG 4500 AND PSG 5000. -
Page 8: Pipe Connector And Damper
PIPE CONNECTOR AND DAMPER Before proceeding to connection, remove all accessories such as: scraper, shovel and poker from the evacuation pipe of the furnace. A 6” diameter chimney listed for use with wood burning heating appliances is recommended for the PSG2000, 7” for PSG3000-4000 and 8”... -
Page 9: Damper
DAMPER The barometric control must be adjusted so that the maximum draft measured at the furnace outlet is limited to -0.06 in. w.c. Please note that a draft higher than -0.06 in. H2O could result in an uncontrollable fire. On the other hand, the minimum draft to be respected is -0.04 in. -
Page 10: Parallel Installation
PARALLEL INSTALLATION The installation of this furnace with another furnace using the same ductwork is not allowed in Canada. This type of installation is only allowed in the United States. Ideally, the maximum BTU input of the existing oil, gas, or electric furnace should be equal or higher than the maximum BTU input of the wood furnace. -
Page 11: Electrical Connection
ELECTRICAL CONNECTION The following instructions do not supersede the local code. WOOD ONLY Install the fan limit control on the support provided after securing this support on the left edge of the hot air plenum where two holes are pre-drilled (there are four pre-drilled holes on the edge of the PSG3000, use the two that are located farther back). -
Page 12: Electric Element
HOLES FOR FAN LIMIT CONTROL ELECTRIC ELEMENT The WOOD / ELECTRIC combined model uses two separate thermostats: one thermostat controls the electric heating, the other one controls the wood heating. With this system, the electric heating has priority over the wood heating. -
Page 13: Thermostat
Red button manual reset Thermodisk L-170 OUTSIDE VIEW OF THE ELECTRIC ELEMENT THERMOSTAT The thermostat must be installed on an inside wall in a location where it is not likely to be affected by the draft coming from an air outlet. It must be installed at a minimum of 55 inches above the floor. N.B. -
Page 14: Operating Instructions
It is preferable for a prolonged operation of the blower that the setting “out of service” be low enough. But a setting “out of service” too low will cause cold air circulation. To modify the settings, move the tabs at the desired position on the temperature scale. -
Page 15: Heating
HEATING 1. When loading the furnace, lower the kindled pieces of wood and place them at the center of the combustion chamber before adding new logs. 2. Do not overload. Air must circulate freely in the upper part of the furnace in order to obtain an efficient operation of the appliance. -
Page 16: Chimney Fires
CARBON MONOXYDE IS A LETHAL GAS (ODOURLESS AND COLOURLESS), WHICH YOU MUST BEWARE OF. CHIMNEY FIRES Chimney fires might occur when the fire gets extremely hot. Burning cardboard, branches or pieces of wood can ignite the creosote residue accumulated in the evacuation flue system. The usual signs are: 1. -
Page 17: Maintenance Of The Blower Motor
Any damage must be repaired as soon as possible using genuine PSG replacement parts. You can find a complete list of replacement parts on our website at... -
Page 18: Electric Diagrams For Units Built From 2005
7. ELECTRIC DIAGRAMS FOR UNITS BUILT FROM 2005 WOOD-ONLY FURNACES FAN LIMIT HONEYWELL L6064(MOTOR (G-10) 4 SPEED AND (G-12) 2 SPEED) HONEYWELL L6064 LIMIT ON 150°F OFF 110°F LINE LOAD LIMIT 250°F HIGH LINE THERMOSTAT SERVO-MOTOR 24 V.A.C. 24 V.A.C. JUNCTION BOX BLUE BLACK... -
Page 19: Psg 5000 Wood-Only Furnaces
PSG 5000 WOOD-ONLY FURNACES HONEYWELL HONEYWELL L6064 L6064 ON 150°F LIMIT OFF 110°F LIMIT LIMIT 250°F LINE LOAD LINE LOAD HIGH LINE LOW HIGH LINE THERMOSTAT SERVO-MOTOR 24 V.A.C. 24 V.A.C. BLACK L1 - BLACK 120 V.A.C. L2 - WHITE... -
Page 20: Technical Specifications
9. TECHNICAL SPECIFICATIONS 2000 3000 4000 4500 5000 45 ¼" 47" 50" 52 ½" 54 ½" 23 ½" 25 ½" 29 ½" 33 ½" 54" 45 ½" 47 ¼" 48" 48" 56 ¾" 15 ⅞" 15 ⅞" 19" 19" 19 ¾" 26 ⅜"... -
Page 21: Selection Criteria (Combined Wood/Electric Furnace)
Building including: Walls 14 to 16 feet high Garage doors, no basement Floor area 2500 to 3800 square feet PSG 4500- 25 or 30KW 4000 to 10000 square feet PSG 5000 – 40, 50 or 60KW * Consider main floor only. -
Page 22: Troubleshooting
11. TROUBLESHOOTING PROBLEM CAUSES SOLUTIONS 1. Sudden drop in heating Ash accumulation at lower intake Clear air intake of any ash performance follows adequate blocks combustion air intake and accumulation. heating from first loadings. causes deposits in heat exchanger Clean heat exchanger and flue pipes. and flue pipes. -
Page 23: Ducts And Register Measurements
12. DUCTS AND REGISTER MEASUREMENTS (sample calculations) SIMPLIFIED METHOD WARM AIR SYSTEM INSTALLATION DISTRIBUTION SYSTEM HOUSE DIMENSIONS Ducts size (heat) Example: 28 x 40 bungalow: 1,120 sq. ft. 4 inch outlet reduce by 1” 28 x 40 x 8: 8,960 cu. ft. x 1.8 Ch. air/hr: 16,128 Btu 5 inch outlet reduce by 2”... -
Page 24: Section B : Wood/Oil Combined Furnaces
INSTALLATION AND OPERATION INSTRUCTIONS FOR WOOD/OIL BURNING COMBINED FURNACES PSG/UH 2000-3000-4000 AND 4500 READ THIS MANUAL THOROUGHLY BEFORE OPERATING THE FURNACE CERTIFIED BY OMNI TESTING LABORATORIES ACCORDING TO CAN/CSA B366.1- M91, UL391 3e ed. 1995, rev. 1999 & CAN/CSA B212-93 (JUNE 2000) -
Page 25: General Notes
GENERAL NOTES This instruction manual treats mainly of the oil burning unit of your wood/oil combination furnace. For any additional information concerning the wood burning furnace, please consult your installation and operation instructions manual for wood and wood/electricity furnaces. To obtain the optimal efficiency, follow the advices below regarding the installation and operation of your WOOD/OIL combination furnace. -
Page 26: Burner Pump
oil line between the oil tank and the burner. The oil line cannot be buried and must be protected adequately to avoid any damage. BURNER PUMP The burner is equipped with a single stage pump. When the pump is connected to a single feeder pipe, a maximum rise of 8 feet is allowed. - Page 27 N.B. These appliances must be installed in conformity with the instructions on the name plate. N.B. FOR AIR RETURN, RESPECT THE OPENING SURFACE OF THE RETURN AIR PLENUM OF THE FURNACE. CEILING CEILING 2" HOT AIR PLENUM 18'' 8'' MIN. FIGURE PAGE 7 72"...
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Page 28: Positioning The Appliance
(UH). The barometric damper provided with the appliance must be installed in the oil unit evacuation pipe, approximately 24" from the flue outlet of the oil unit. (UH) OIL TYPE OF FURNACE UNIT FLUE PIPE DIAMETER 5” PSG/UH 2000 PSG/UH 3000 5” PSG/UH 4000 5” PSG/UH 4500 6”... - Page 29 DIFFERENT INSTALLATIONS FOR PSG/UH-2000-4000-4500 WALL FIGURE #1 45° ELBOW MINIMUM DRAFT IN WOOD FLUE PIPE 0.04" W.C. T CONNECTOR BAROMETRIC DAMPER DRAFT 0.02" W.C. TO 0.04" W.C. HOLE FOR COMBUSTION VERIFICATION FURNACE CHIMNEY PIPE TYPE DIAMETER FIGURE #2 PSG 2000 6"...
- Page 30 FOR PSG/UH-3000 FIGURE #1 WALL ELBOW 45° MINIMUM DRAUGHT IN Ø7" WOOD FLUE PIPE 0.04" W.C. REDUCER 7" TO 6" T CONNECTOR BAROMETRIC DAMPER 5" DRAFT 0.02" W.C. TO 0.04" W.C. VERIFICATION HOLE FOR OIL COMBUSTION FURNACE TYPE CHIMNEY PIPE...
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Page 31: Combustion Air
COMBUSTION AIR Take note that an airtight house is liable to lack the fresh air needed for proper combustion, specially if you are using appliances that evacuate air from the house, such as: Range hood Air exchanger Clothes dryer Bathroom fan Central vacuum cleaning system In that case, it is recommended to install a 4”... -
Page 32: Electric Components Installation
FIGURE #1 SERVO-MOTOR FAN LIMIT INSTALLATION ON PSG UH-2000-3000 AND 4000 MODELS The wood fan limit control must be installed with the mounting bracket, in the warm air plenum on the left hand side of the appliance; two holes are pre-drilled on the edge to match the holes on the mounting bracket (see fig. -
Page 33: Electrical Wiring
(a 1" diameter hole is pre-punched in order to insert the fan limit’s sensor in the furnace). N.B. On the PSG/UH-4500, the wood fan limit control is the one that is attached to the junction box and relay-transformer. -
Page 34: Combustion Safety Control
In order for the blower to run for long enough periods, the "fan off" setting must not be set too high but too low a setting will result in undesirable cold air circulation. To modify the settings, move the tabs to the desired position on the temperature scale of the fan limit control. -
Page 35: Combustion Adjustment And Verification
COMBUSTION ADJUSTMENT AND VERIFICATION To enjoy the efficiency of our oil burning units, you must respect the following criteria: TOOLS REQUIRED: DRAFT GAUGE SMOKE TESTER PUMP PRESSURE GAUGE NOZZLE AND ELECTRODES POSITION GAGE COMBUSTION TESTER CHECK LIST: SELECTION OF NOZZLE AND HEAD NOZZLE / ELECTRODES POSITION IN RELATION TO THE HEAD PUMP PRESSURE OIL LINE IS BLEED... -
Page 36: Electrodes Setting
ELECTRODES SETTING The electrodes must be adjusted by a qualified technician. A proper positioning of the electrodes is important to get an efficient lighting of the oil. ELECTRODE SETTING FOR "F" HEAD 5/32" ELECTRODE 7/16" 1/16" NOZZLE WARNING: 1. REFER TO THE RATING PLATE FOR THE PUMP PRESSURE AND THE NOZZLE TYPE. 2. -
Page 37: 4- Appliance Start-Up
4- APPLIANCE START-UP The start-up must be performed by a qualified technician. Make sure the installation is completed and the oil tank has been filled up. The oil line must also have been purged. CAUTION: CLOSE THE BLOWER COMPARTMENT ACCESS PANEL BEFORE STARTING THE BURNER. - Page 38 MAINTENANCE: WARNING: Turn off electric power supply before servicing the unit. 1. The furnace, the burner and the flue pipe should be cleaned at least once a year. 2. The nozzle should be inspected and replaced if needed. Handle with care to avoid damaging its surface. 3.
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Page 39: 7- Electrical Diagrams
7- ELECTRICAL DIAGRAMS WIRING DIAGRAM FOR PSG/UH – 2000 – 3000 - 4000 (The location of the wood limit is on the plenum and the location of the oil limit is on the panel towards exhaust pipe) WOOD HONEYWELL HONEYWELL... - Page 40 WIRING DIAGRAM FOR PSG/UH – 4500 (The location of the wood limit is on the plenum and the location of the oil limit is on the front panel) WOOD HONEYWELL HONEYWELL L6064 L6064 LIMIT LIMIT THERMOSTAT ON 150°F ON 100°F OFF 110°F...
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Page 41: 8- Technical Data
8- TECHNICAL DATA PSG/UH – 2000 – 3000 – 4000 - 4500 PRESSURE H.P. MODEL BURNER NOZZLE HEAD STATIC AT THE MOTOR TYPE INPUT PLATE PUMP UH-2000 BECKETT 85,000 0.65, 70 2 3/4 110 PSI 1/3 H.P. (DELAVAN) UH-3000 BECKETT 91,000 0.65, 70... -
Page 42: Psg Limited Lifetime Warranty
1 year and ceramic fibre blankets. Firebrick *Pictures required Shall your unit or a components be defective, contact immediately your PSG dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: • •...