PSG -2000 Installation And Operating Instructions Manual
Wood and combined furnaces
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Installation and Operating
Instructions for Wood and
THIS MANUAL CONCERNS THE FOLLOWING FURNACES
WOOD
PSG-2000
PSG-3000
PSG-4000
PSG-4500
PSG-5000
All the instructions must be read carefully
before installing and operating furnace.
CONGRATULATIONS!
You have just purchased one of the best wood or combined
We are convinced that your furnace will provide you
with many years of comfort, safely.
Combined Furnaces
furnace on the market.
Keep these instructions!
Stove Builder International Inc.
1700, Léon-Harmel
Québec(Québec)
COMBINED FURNACES
15, 18 or 20 KW and UH2000
15, 18, 20 or 25KW and UH3000
18, 20, 25 or 30KW and UH4000
18, 20, 25 or 30 KW and UH4500
40, 50 or 60 KW
G1N 4R9
45216
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Table of Contents
Related Manuals for PSG PSG-2000
Summary of Contents for PSG PSG-2000
- Page 1 Installation and Operating Instructions for Wood and Combined Furnaces THIS MANUAL CONCERNS THE FOLLOWING FURNACES WOOD COMBINED FURNACES PSG-2000 15, 18 or 20 KW and UH2000 PSG-3000 15, 18, 20 or 25KW and UH3000 PSG-4000 18, 20, 25 or 30KW and UH4000...
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Page 2: Table Of Contents
6. REPLACEMENT PARTS ........................15 7. ELECTRIC DIAGRAMS FOR UNITS BUILT FROM 2005 ..............16 WOOD-ONLY FURNACES ........................16 PSG 5000 WOOD-ONLY FURNACES ..................... 17 9. TECHNICAL SPECIFICATIONS ......................18 10. SELECTION CRITERIA (COMBINED WOOD/ELECTRIC FURNACE) .......... 19 11. TROUBLESHOOTING .......................... 20 12. - Page 3 5- PROLONGED CLOSING ........................35 7- ELECTRICAL DIAGRAMS ........................37 8- TECHNICAL DATA ..........................39 PSG LIMITED LIFETIME WARRANTY ....................40 REGISTER YOU WARRANTY ONLINE To receive full warranty coverage, you will need to show evidence of the date you purchased your furnace.
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Page 4: Wood Or Wood Electric Furnaces
1. CHIMNEY AND DRAFT This furnace must be connected to a chimney approved for wood-burning appliances; the chimney connector for a PSG 2000 must have 6" diameter; 7” for PSG3000 and PSG4000, for all other models, use an 8" diameter chimney connector. -
Page 5: Odour From The Paint
W A R N I N G THE ASH DRAWER GET VERY HOT. DO NOT MANIPULATE WITH BARE HANDS. ODOUR FROM THE PAINT It is normal that a smoke odour emanate from the unit when you first light it. It is recommended to burn it at high rate and ventilate the building until the odour resorbs. -
Page 6: Smoke Detector
SMOKE DETECTOR We highly recommend the use of a smoke detector. It must be installed at least 15 feet (4,57 m) from the appliance in order to prevent undue triggering of the detector when reloading. ASH DRAWER Your appliance is equipped with an ash drawer to collect ashes produced by the combustion of wood. This drawer must not be left open during combustion as this will cause over firing and serious damage to the furnace. -
Page 7: Clearances To Combustible Materials
CLEARANCES TO COMBUSTIBLE MATERIALS N.B. This appliance must be installed in accordance with the instructions on the unit’s certification. MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS FOR PSG FURNACES 2” 24” both sides for PSG5000 N.B. THE AIR RETURN CONDUITS SHOULD BE AT LEAST EQUAL TO THE COLD AIR PLENUM DIMENSIONS. -
Page 8: Damper
For a proper installation, follow the advices below: 1. All the joints of the evacuation pipe must be secured, using three screws. Make sure that each screw goes through the inner walls of both connectors (male and female). See pictures below showing a male-female coupling. PROPER INSTALLATION UNPROPER INSTALLATION CAUSE RESTRICTION... -
Page 9: Electrical Connection
NOTE: It is recommended to install an outside air inlet of minimum 4” diameter in the room where the heating appliance is installed (see drawing below). To do so, it is preferable to choose a wall which is not exposed to extreme winds, according to the conditions surrounding your house. -
Page 10: Electric Element
SERVOMOTOR HOLES FOR FAN LIMIT CONTROL ELECTRIC ELEMENT The WOOD / ELECTRIC combined model uses two separate thermostats: one thermostat controls the electric heating, the other one controls the wood heating. With this system, the electric heating has priority over the wood heating. -
Page 11: Thermostat
INSIDE VIEW OF THE ELECTRIC ELEMENT Red button manual reset Thermodisk L-170 OUTSIDE VIEW OF THE ELECTRIC ELEMENT THERMOSTAT The thermostat must be installed on an inside wall in a location where it is not likely to be affected by the draft coming from an air outlet. -
Page 12: Fan Control
FAN CONTROL The fan control setting may vary depending on the type of installation. The “out of service” temperature is factory set at 110 F and the “in service” temperature is factory set at 150 F. These settings should provide a proper operation for most installations. -
Page 13: Heating
HEATING 1. When loading the furnace, lower the kindled pieces of wood and place them at the center of the combustion chamber before adding new logs. 2. Do not overload. Air must circulate freely in the upper part of the furnace in order to obtain an efficient operation of the appliance. -
Page 14: Chimney Fires
CHIMNEY FIRES Chimney fires might occur when the fire gets extremely hot. Burning cardboard, branches or pieces of wood can ignite the creosote residue accumulated in the evacuation flue system. The usual signs are: 1. Rumbling 2. The flue gets extremely hot 3. -
Page 15: Maintenance Of The Blower Motor
Any damage must be repaired as soon as possible using genuine PSG replacement parts. You can find a complete list of replacement parts on our website at... -
Page 16: Electric Diagrams For Units Built From 2005
7. ELECTRIC DIAGRAMS FOR UNITS BUILT FROM 2005 WOOD-ONLY FURNACES FAN LIMIT HONEYWELL L6064(MOTOR (G-10) 4 SPEED AND (G-12) 2 SPEED) HONEYWELL L6064 LIMIT ON 150°F OFF 110°F LINE LOAD LIMIT 250°F HIGH LINE THERMOSTAT SERVO-MOTOR 24 V.A.C. 24 V.A.C. JUNCTION BOX BLUE BLACK... -
Page 17: Psg 5000 Wood-Only Furnaces
PSG 5000 WOOD-ONLY FURNACES HONEYWELL HONEYWELL L6064 L6064 ON 150°F LIMIT OFF 110°F LIMIT LIMIT 250°F LINE LOAD LINE LOAD HIGH LINE LOW HIGH LINE THERMOSTAT SERVO-MOTOR 24 V.A.C. 24 V.A.C. BLACK L1 - BLACK 120 V.A.C. L2 - WHITE... -
Page 18: Technical Specifications
9. TECHNICAL SPECIFICATIONS 2000 3000 4000 4500 5000 45 ¼" 47" 50" 52 ½" 54 ½" 23 ½" 25 ½" 29 ½" 33 ½" 54" 45 ½" 47 ¼" 48" 48" 56 ¾" 15 ⅞" 15 ⅞" 19" 19" 19 ¾" 26 ⅜"... -
Page 19: Selection Criteria (Combined Wood/Electric Furnace)
Building including: Walls 14 to 16 feet high Garage doors, no basement Floor area 2500 to 3800 square feet PSG 4500- 25 or 30KW 4000 to 10000 square feet PSG 5000 – 40, 50 or 60KW * Consider main floor only. -
Page 20: Troubleshooting
11. TROUBLESHOOTING PROBLEM CAUSES SOLUTIONS 1. Sudden drop in heating Ash accumulation at lower intake Clear air intake of any ash performance follows adequate blocks combustion air intake and accumulation. heating from first loadings. causes deposits in heat exchanger Clean heat exchanger and flue pipes. and flue pipes. -
Page 21: Ducts And Register Measurements
12. DUCTS AND REGISTER MEASUREMENTS (sample calculations) SIMPLIFIED METHOD WARM AIR SYSTEM INSTALLATION DISTRIBUTION SYSTEM HOUSE DIMENSIONS Ducts size (heat) Example: 28 x 40 bungalow: 1,120 sq. ft. 4 inch outlet reduce by 1” 28 x 40 x 8: 8,960 cu. ft. x 1.8 Ch. air/hr: 16,128 Btu 5 inch outlet reduce by 2”... -
Page 22: Section B
INSTALLATION AND OPERATION INSTRUCTIONS FOR WOOD/OIL BURNING COMBINED FURNACES PSG/UH 2000-3000-4000 AND 4500 READ THIS MANUAL THOROUGHLY BEFORE OPERATING THE FURNACE CERTIFIED BY OMNI TESTING LABORATORIES ACCORDING TO CAN/CSA B366.1- M91, UL391 3e ed. 1995, rev. 1999 & CAN/CSA B212-93 (JUNE 2000) -
Page 23: General Notes
GENERAL NOTES This instruction manual treats mainly of the oil burning unit of your wood/oil combination furnace. For any additional information concerning the wood burning furnace, please consult your installation and operation instructions manual for wood and wood/electricity furnaces. To obtain the optimal efficiency, follow the advices below regarding the installation and operation of your WOOD/OIL combination furnace. -
Page 24: Burner Pump
oil line between the oil tank and the burner. The oil line cannot be buried and must be protected adequately to avoid any damage. BURNER PUMP The burner is equipped with a single stage pump. When the pump is connected to a single feeder pipe, a maximum rise of 8 feet is allowed. - Page 25 N.B. These appliances must be installed in conformity with the instructions on the name plate. CEILING CEILING 6' 0'' HOT AIR PLENUM 18'' MIN. 12'' STATIC PRESSURE CHECK POINT MIN. 0.20 " W.C. WALL OIL UNIT SMOKE PIPE WALL WALL 18'' 24'' 24''...
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Page 26: Positioning The Appliance
(UH). The barometric damper provided with the appliance must be installed in the oil unit evacuation pipe, approximately 24" from the flue outlet of the oil unit. (UH) OIL TYPE OF FURNACE UNIT FLUE PIPE DIAMETER 5” PSG/UH 2000 PSG/UH 3000 5” PSG/UH 4000 5” PSG/UH 4500 6”... - Page 27 DIFFERENT INSTALLATIONS FOR PSG/UH-2000-4000-4500 WALL FIGURE #1 45° ELBOW MINIMUM DRAFT IN WOOD FLUE PIPE 0.04" W.C. T CONNECTOR BAROMETRIC DAMPER DRAFT 0.02" W.C. TO 0.04" W.C. HOLE FOR COMBUSTION VERIFICATION FURNACE CHIMNEY PIPE TYPE DIAMETER FIGURE #2 PSG 2000 6"...
- Page 28 FOR PSG/UH-3000 FIGURE #1 WALL ELBOW 45° MINIMUM DRAUGHT IN Ø7" WOOD FLUE PIPE 0.04" W.C. REDUCER 7" TO 6" T CONNECTOR BAROMETRIC DAMPER 5" DRAFT 0.02" W.C. TO 0.04" W.C. VERIFICATION HOLE FOR OIL COMBUSTION FURNACE TYPE CHIMNEY PIPE...
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Page 29: Combustion Air
COMBUSTION AIR Take note that an airtight house is liable to lack the fresh air needed for proper combustion, specially if you are using appliances that evacuate air from the house, such as: Range hood Air exchanger Clothes dryer Bathroom fan Central vacuum cleaning system In that case, it is recommended to install a 4”... -
Page 30: Electric Components Installation
FIGURE #1 SERVO-MOTOR FAN LIMIT INSTALLATION ON PSG UH-2000-3000 AND 4000 MODELS The wood fan limit control must be installed with the mounting bracket, in the warm air plenum on the left hand side of the appliance; two holes are pre-drilled on the edge to match the holes on the mounting bracket (see fig. -
Page 31: Electrical Wiring
(a 1" diameter hole is pre-punched in order to insert the fan limit’s sensor in the furnace). N.B. On the PSG/UH-4500, the wood fan limit control is the one that is attached to the junction box and relay-transformer. -
Page 32: Combustion Safety Control
In order for the blower to run for long enough periods, the "fan off" setting must not be set too high but too low a setting will result in undesirable cold air circulation. To modify the settings, move the tabs to the desired position on the temperature scale of the fan limit control. -
Page 33: Combustion Adjustment And Verification
COMBUSTION ADJUSTMENT AND VERIFICATION To enjoy the efficiency of our oil burning units, you must respect the following criteria: TOOLS REQUIRED: DRAFT GAUGE SMOKE TESTER PUMP PRESSURE GAUGE NOZZLE AND ELECTRODES POSITION GAGE COMBUSTION TESTER CHECK LIST: SELECTION OF NOZZLE AND HEAD NOZZLE / ELECTRODES POSITION IN RELATION TO THE HEAD PUMP PRESSURE OIL LINE IS BLEED... -
Page 34: Electrodes Setting
ELECTRODES SETTING The electrodes must be adjusted by a qualified technician. A proper positioning of the electrodes is important to get an efficient lighting of the oil. ELECTRODE SETTING FOR "F" HEAD 5/32" ELECTRODE 7/16" 1/16" NOZZLE WARNING: 1. REFER TO THE RATING PLATE FOR THE PUMP PRESSURE AND THE NOZZLE TYPE. 2. -
Page 35: 4- Appliance Start-Up
4- APPLIANCE START-UP The start-up must be performed by a qualified technician. Make sure the installation is completed and the oil tank has been filled up. The oil line must also have been purged. CAUTION: CLOSE THE BLOWER COMPARTMENT ACCESS PANEL BEFORE STARTING THE BURNER. - Page 36 MAINTENANCE: WARNING: Turn off electric power supply before servicing the unit. 1. The furnace, the burner and the flue pipe should be cleaned at least once a year. 2. The nozzle should be inspected and replaced if needed. Handle with care to avoid damaging its surface. 3.
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Page 37: 7- Electrical Diagrams
7- ELECTRICAL DIAGRAMS WIRING DIAGRAM FOR PSG/UH – 2000 – 3000 - 4000 (The location of the wood limit is on the plenum and the location of the oil limit is on the panel towards exhaust pipe) WOOD HONEYWELL HONEYWELL... - Page 38 WIRING DIAGRAM FOR PSG/UH – 4500 (The location of the wood limit is on the plenum and the location of the oil limit is on the front panel) WOOD HONEYWELL HONEYWELL L6064 L6064 LIMIT LIMIT THERMOSTAT ON 150°F ON 100°F OFF 110°F...
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Page 39: 8- Technical Data
8- TECHNICAL DATA PSG/UH – 2000 – 3000 – 4000 - 4500 PRESSURE H.P. MODEL BURNER NOZZLE HEAD STATIC AT THE MOTOR TYPE INPUT PLATE PUMP UH-2000 BECKETT 85,000 0.65, 70 2 3/4 110 PSI 1/3 H.P. (DELAVAN) UH-3000 BECKETT 91,000 0.65, 70... -
Page 40: Psg Limited Lifetime Warranty
Paint (peeling), gaskets, insulation, and ceramic glass (thermal 1 year breakage only*) *Pictures required Shall your unit or a components be defective, contact immediately your PSG dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: • •...