Group 4 Engine; Removal And Installation Of Engine - Hitachi ZX200-5G Workshop Manual

Removal and Installation of Engine

1
2
IMPORTANT: Cap the open ends in case the hoses
and pipes have been disconnected. In addition,
attach an identification tag onto the connectors,
hoses, and pipes for assembling. Connect the
hoses and install the clips in case the clips which
secure the hoses have been removed.
Removal
1. Set the machine position for inspection and
maintenance. Close the fuel cock. (Refer to W1-6-1.)
d
CAUTION: Bleed air from the hydraulic oil tank.
(Refer to W1-4-1.)
2. Open covers (1, 2).
3. Remove wing nuts (3) (4 used) and washers (4) (4
used). Remove covers (5) (2 used).
4. Remove bolt (6) and washer (7). Disconnect ground
(8).
j : 17 mm
SECTION 3 UPPERSTRUCTURE

Group 4 Engine

112, 113, 114
WDCD-03-04-019
W3-4-1-1
5. Remove bolts, washers (112) (6 used). Remove the
cover (113) assembly and O-ring (114) from the top
of hydraulic oil tank.
j : 17 mm
6. Place a container. Drain off hydraulic oil by using an
oil feed pump.
f
NOTE: Total oil amount of hydraulic oil tank: 201 L (53.1
US gal)
WDCD-03-04-009