Hitachi ZX200LC-5G Manuals

Manuals and User Guides for Hitachi ZX200LC-5G. We have 1 Hitachi ZX200LC-5G manual available for free PDF download: Workshop Manual

Hitachi ZX200LC-5G Workshop Manual

Hitachi ZX200LC-5G Workshop Manual (502 pages)

Hydraulic Excavator

Brand: Hitachi | Category: Excavators | Size: 8.05 MB

Table of Contents

Section 1 General

49
Section 2 Maintenance Standard

79
- Group 1 Upperstructure
  81
- Pump Device
  81
- Swing Motor
  85
- Group 2 Undercarriage
  89
- Travel Motor
  89
- Sprocket
  91
- Front Idler
  93
- Upper Roller
  95
- Lower Roller
  96
- Track
  97
- Group 3 Front Attachment
  101
- Pin and Bushing
  101
- Side Cutter (2014503, 2014504)
  103
- Point (4427919)
  104
- Standard Dimensions for Arm and Bucket Connection
  105
- Standard Dimensions for Arm and Boom Connection
  106
- Cylinder
  107
Section 3 Upperstructure

111
- Group 1 Cab
  113
- Removal and Installation of Cab
  113
- Dimensions of Cab Glass
  129
- Group 2 Counterweight
  149
- Removal and Installation of Counterweight
  149
- Group 3 Main Frame
  151
- Removal and Installation of Main Frame
  151
- Group 4 Engine
  157
- Removal and Installation of Engine
  157
- Group 5 Radiator Assembly
  175
- Replacement of Radiator, Oil Cooler, and Intercooler
  175
- Group 6 Hydraulic Oil Tank
  187
- Removal and Installation of Hydraulic Oil Tank
  187
- Group 7 Fuel Tank
  195
- Removal and Installation of Fuel Tank
  195
- Group 8 Pump Device
  203
- Removal and Installation of Pump Device
  203
- Removal and Installation of Coupling
  209
- Disassembly of Pump Device
  211
- Assembly of Pump Device
  218
- Disassembly of Regulator
  229
- Assembly of Regulator
  231
- Disassembly of Solenoid Valve
  233
- Assembly of Solenoid Valve
  235
- Structure of Pilot Pump
  237
- Group 9 Control Valve
  239
- Removal and Installation Control Valve
  239
- Disassembly of Housing
  253
- Assembly of Housing
  255
- Disassembly of Control Valve (4-Spool Side)
  257
- Assembly of Control Valve (4-Spool Side)
  264
- Disassembly of Control Valve (5-Spool Side)
  275
- Assembly of Control Valve (5-Spool Side)
  282
- Group 10 Swing Device
  291
- Removal and Installation of Swing Device
  291
- Disassembly of Swing Device
  295
- Assembly of Swing Device
  300
- Disassembly of Swing Motor
  307
- Assembly of Swing Motor
  310
- Group 11 Pilot Valve
  313
- Removal and Installation of Pilot Valve (Left)
  319
- Removal and Installation of Pilot Valve (Right)
  319
- Removal and Installation of Travel Pilot Valve
  327
- Disassembly of Pilot Valves (Right and Left)
  331
- Assembly of Pilot Valves (Right and Left)
  334
- Disassembly of Travel Pilot Valve
  337
- Assembly of Travel Pilot Valve
  341
- Group 12 Solenoid Valve
  347
- Removal and Installation of Pilot Shut-Off Solenoid Valve
  347
- Removal and Installation of 3-Spool Solenoid Valve Unit
  351
- Disassembly of Pilot Shut-Off Solenoid Valve
  355
- Assembly of Pilot Shut-Off Solenoid Valve
  357
- Structure of 3-Spool Solenoid Valve Unit
  359
- Group 13 Signal Control Valve
  361
- Removal and Installation of Signal Control Valve
  361
- Structure of Signal Control Valve
  367
Section 4 Undercarriage

371
- Group 1 Swing Bearing
  373
- Removal and Installation of Swing Bearing
  373
- Disassembly of Swing Bearing
  377
- Assembly of Swing Bearing
  380
- Group 2 Travel Device
  383
- Removal and Installation of Travel Device
  383
- Disassembly of Travel Device
  387
- Assembly of Travel Device
  391
- Disassembly of Travel Motor
  399
- Assembly of Travel Motor
  402
- Disassembly of Brake Valve
  407
- Assembly of Brake Valve
  409
- Precautions for Using Floating Seal
  411
- Group 3 Center Joint
  413
- Removal and Installation of Center Joint
  413
- Disassembly of Center Joint
  417
- Assembly of Center Joint
  419
- Replacement of Body and Spindle
  422
- Group 4 Track Adjuster
  423
- Removal and Installation of Track Adjuster
  423
- Disassembly of Front Idler
  427
- Assembly of Front Idler
  430
- Disassembly of Track Adjuster
  433
- Assembly of Track Adjuster
  437
- Precautions for Using Floating Seal
  441
- Group 5 Upper and Lower Rollers
  443
- Removal and Installation of Upper Roller
  443
- Removal and Installation of Lower Roller
  447
- Disassembly of Lower Roller
  453
- Assembly of Lower Roller
  455
- Precautions for Using Floating Seal
  457
- Group 6 Track
  459
- Removal and Installation of Track
  459
- Group 1 Front Attachment
  469
- Removal and Installation of Front Attachment
  469
- Group 2 Cylinder
  477
- Removal and Installation of Boom Cylinder
  477
- Removal and Installation of Arm Cylinder
  481
- Removal and Installation of Bucket Cylinder
  487
- Disassembly of Boom, Arm, Bucket Cylinder
  491
- Assembly of Boom, Arm, Bucket Cylinder
  495

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