JMA VIENNA SMART Instruction Manual page 11

PRESENTATION AND GENERAL ASPECTS
1.1 GENERAL POINTS
The VIENNA SMART key cutting machine has been designed on the basis of the safety
standards currently in force in the EU.
The safety of the personnel involved in the handling of this type of machines can only
be achieved with a well designed worker safety programme, like the implementation of
a maintenance programme and following recommended advice as well as compliance
with the safety standards included in this manual.
Although the machine is not difficult to install, it is best not to try to install, adjust or
use it without having first read this manual.
The machine leaves our factory ready for use and only requires calibration operations
for the tools that are going to be used.
1.2 TRANSPORT AND PACKING
The machine comes in a robust cardboard box protected with packing foam with the
following dimensions:
Width = 570 mm; Height = 410 mm; Depth = 520 mm
Weight of machine plus packing = 30 Kg.
When you unpack the machine, check carefully if it has suffered any damage during
transportation.
If you find any problems, please inform the carrier immediately and do not do anything
with the machine until the carrier's agent has carried out an inspection.
To move the machine from one place to another, get hold of the machine by the handles
on the base, and not by any other part.
1.3 IDENTIFICATION LABEL
The VIENNA SMART key cutting machine has
an identification label, giving the serial number,
the manufacturer's name and address, the CE
mark and the year of manufacture.
2.- CHARACTERISTICS OF THE MACHINE
The VIENNA machine is a highly robust, precision, semi-automatic key cutting machine,
for cutting flat cylinder lock, vehicle, cross-shaped and special keys.
2.1 PARTS OF THE KEY
1. Head
2. Neck
3. Bottom shoulder
4. Top shoulder
5. Teeth
6. Blade
7. Back
8. Tip
2.2 MAIN ELEMENTS OF THE MACHINE
1.- Cutter
2.- Tracer
3.- 4 sided clamp
4.- Knob to open-close the clamp
5.- Slide
6.- Slide control lever
7.- Slide traverse lever
8.- Slide release button
9.- Handle to position the positioning devices
10.- Tracer support
see figure 2
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11.- Tracer depth adjustment control
12.- Tracer side adjustment control
13.- Brush
14.- Swarf tray
15.- Tray for keys, accessories, etc.
16.- Handles for carrying the machine.
17.- Start switch
18.- Brush start switch
19.- Lighting diodes
2.3 TECHNICAL INFORMATION
Motor: ..........................Single phase 220V, 50 Hz, 0.18Kw, 1350 rpm, 1.7 Amp.
(Optional: 110V, 60Hz, 0.18Kw, 1700rpm, 3.14Amp.)
Cutter: ..........................High speed steel (HSS); Ø 80x16x5
Cutter speed: ................650 rpm
Clamps: ........................ Steel, with 4 clamping faces
Displacements: ............ On self-lubricated bearings
Effective stroke: ...........X axis = 53 mm
Lighting: .......................By means of LED DIODES
Dimensions: ................. Width = 430 mm; Height = 280 mm; Depth = 420 mm
Weight: .........................27 Kg
2.4 COMPONENTS AND FUNCTIONAL PARTS
2.4.1 ACCESSORIES
See figure 3
1.- Size 18 spanner.
2.- Keys for side and depth adjustment, using the traditional method.
3.- Wedges to adjust key by tip.
4.- Recessed wedges, to stop cross-shaped keys.
5.- Ø 1,20 rods.
6.- Ø 1,70 rods.
7.- Rod for changing the cutter or the brush.
8.- Set of allen keys (2, 2.5, 3, 4, 5).
2.4.2 ELECTRIC CIRCUIT
The main electric circuit and electronic components are as follows:
1. General socket
2. Start switch
3. Brush button
4. Slide microswitch
5. Motor
6. Transformer
7. LED Diodes
2.4.3 FOUR-SIDED CLAMP
The clamp has been designed to clamp a different family of keys on each of its 4 sides.
The figures below show the cutting possibilities on each side of the clamp.
A) CUTTING WITH SUPPORT ON THE BACK OF THE KEY:
Side 1: Keys with a normal blade
Side 2: Keys with a narrow blade
B) CUTTING WITH CLAMPING ON THE KEY GUIDE (PROFILE):
Side 3: Key with guide at the bottom
Side 4: Key with guide at the top
See figure 5A
c) Cutting with clamping on the guide of a NEIMAN type key:
See figure 5B
3.- HOW TO OPERATE THE MACHINE
3.1 MACHINES ADJUSTMENT
3.1.1 DEPTH ADJUSTMENT
See figure 6
• Switch off the machine using the master switch, in order to be able to carry out the
operation in complete safety and prevent the cutter from being moved.
• Clamp the two adjustment keys (L) in "side 1" of the clamps, so that the bottom shoul-
der of the adjustment key is in contact with the inner face of the clamp (J).
• Release the slide by pressing the button (M). Bring the adjustment keys closer to the
cutter (F) and tracer (P).
• Rest the tip of the tracer on the flat part of the adjustment key. In this position,
manually turn the cutter in the opposite direction to the operating direction, until it has
completed a full turn.
- If the cutter lightly touches the adjustment key, this indicates that the depth is co-
rrectly adjusted.
- If the cutter turns freely, this indicates that the cutter is too far back from the tracer
and that the milling depth is insufficient. The depth needs adjusting.
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