Grizzly G0695 Owner's Manual
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Grizzly G0695 Owner's Manual

Grizzly G0695 Owner's Manual

Vs milling machine with ram head
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MODEL G0695
VS MILLING MACHINE
WITH RAM HEAD
OWNER'S MANuAL
Copyright © JULy, 2009 By grizzLy indUstriaL, inC., rEVisEd oCtoBEr, 2010 (ts)
WARNING: NO pORTION Of THIS MANuAL MAy bE REpRODuCED IN ANy SHApE
OR fORM WITHOuT THE WRITTEN AppROVAL Of GRIzzLy INDuSTRIAL, INC.
(For modELs manUFaCtUrEd sinCE 9/10) #trCrBLtsJB11908 printEd in taiWan

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  • Page 1 VS MILLING MACHINE WITH RAM HEAD OWNER'S MANuAL Copyright © JULy, 2009 By grizzLy indUstriaL, inC., rEVisEd oCtoBEr, 2010 (ts) WARNING: NO pORTION Of THIS MANuAL MAy bE REpRODuCED IN ANy SHApE OR fORM WITHOuT THE WRITTEN AppROVAL Of GRIzzLy INDuSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use.

  • Page 3: Table Of Contents

    INTRODuCTION ... 2 manual accuracy ... 2 Contact info... 2 machine description ... 2 identification ... 3 machine data sheet ... 4 SECTION 1: SAfETy ... 6 safety instructions for machinery ... 6 additional safety instructions For mills ... 8 glossary of terms ...

  • Page 4: Introduction

    P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com Machine Description the model g0695 vertical mill is used to remove material from metal workpieces with the use of a rotating cutting tool. during most operations, the workpiece is clamped to the table, then moved into the rotating cutter in any combination of three paths.

  • Page 5: Identification

    D. Coarse downfeed handle E. turret downfeed selector G. Work Light 110V H. X-axis handwheel z-axis Crank handle one-shot oiler model g0695 (mfg. since 9/10) Identification figure 1. model g0695 identification. K. Base splash pan M. Belt access plate N. headstock ram O.

  • Page 6: Machine Data Sheet

    Machine Data Sheet Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0695 VS MILLING MACHINE WITH RAM HEAD Product Dimensions: Weight... 1070 lbs. Length/Width/Height... 40-1/2 x 42-3/4 x 79 in. Foot Print (Length/Width)... 19 x 26 in.
  • Page 7 The information contained herein is deemed accurate as of 10/12/2010 and represents our most recent product specifications. Model G0695 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. model g0695 (mfg. since 9/10) PAGE 2 OF 2...

  • Page 8: Section 1: Safety

    Extended exposure to this noise without hearing protection can cause permanent hearing loss. MENTAL ALERTNESS. Be mentally alert when running machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted. model g0695 (mfg. since 9/10)
  • Page 9 Keep work area clean, dry, and well lighted to mini- mize risk of injury. model g0695 (mfg. since 9/10) APPROVED OPERATION. Untrained operators can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine.

  • Page 10: Additional Safety Instructions For Mills

    (mfg. since 9/10)

  • Page 11: Glossary Of Terms

    Become familiar with these terms for assembling, adjusting and operating this mill. your safety is VERy important to us at grizzly! Arbor: a tapered shaft that holds a cutting tool.

  • Page 12: Section 2: Circuit Requirements

    Use at least a 14 gauge cord that does not exceed 50 feet in length! • the extension cord must also have a ground wire and plug pin. • a qualified electrician mUst size cords over 50 feet long to prevent motor damage. model g0695 (mfg. since 9/10)

  • Page 13: Section 3: Setup

    Wear safety glasses dur- ing the entire setup pro- cess! The Model G0695 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use...

  • Page 14: Inventory

    ... 3 C. hex Wrench 5mm ... 1 D. hex Wrench 4mm ... 1 figure 3. model g0695 inventory. -12- if any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

  • Page 15: Cleanup

    WD•40 can be used to remove rust pre- ventative. Before using these products, though, test them on an inconspicuous area of your paint to make sure they will not damage it. model g0695 (mfg. since 9/10) Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery.

  • Page 16: Site Considerations

    Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated. 68" figure 5. minimum working clearances. 49" model g0695 (mfg. since 9/10)

  • Page 17: Moving & Placing Mill

    Moving & placing Mill The Model G0695 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment to move the shipping crate and remove the machine from the crate.

  • Page 18: Assembly

    (see figure 10). retaining ring figure 10. Vertical crank handle properly installed. model g0695 (mfg. since 9/10)

  • Page 19: Test Run

    Connect the machine to the power source— the power lamp on the control panel should light. model g0695 (mfg. since 9/10) push the stop button in, then twist it clock- wise so it pops out. When the stop button pops out, the switch is reset and ready for operation (see figure 11).

  • Page 20: Spindle Break-In

    20 minutes. set the spindle speed at approximately 1800 rpm, repeat Steps 2–3, then proceed to Step 5. turn the mill OFF. the spindle break-in is now complete and the machine is ready for operation. model g0695 (mfg. since 9/10)

  • Page 21: Section 4: Operations

    OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. model g0695 (mfg. since 9/10) basic Controls refer to figure 12 and the following descriptions to understand the basic controls of your mill.
  • Page 22 G. y-Axis Limit Stops: Limit y-axis table trav- H. z-Axis Crank Handle: Controls up-down (z-axis) travel of the table. z-Axis Lock: Locks the knee, preventing knee or table travel in the z-axis. figure 14. additional table travel controls. model g0695 (mfg. since 9/10)
  • Page 23 15. downfeed controls viewed from the right side. model g0695 (mfg. since 9/10) Graduated Scale: displays quill travel in 0.001" increments when the fine downfeed handwheel is used. one full revolution of the handwheel represents 0.080"...

  • Page 24: Operation Overview

    17. the three movement paths of the mill table. the graduated dials are marked in increments of 0.001", with a full revolution of the handwheel moving the table 0.125". model g0695 (mfg. since 9/10) Y-Axis or In & Out...
  • Page 25 (see figures 20–21). X-axis Limit stops figure 20. X-axis limit stops and block. model g0695 (mfg. since 9/10) figure 21. y-axis limit stops and block. Always keep the table locked in place unless controlled movement is required for your operation.

  • Page 26: Headstock Tilting

    — if the headstock binds after you tilt it, follow Steps 5-9 to return the headstock to its vertical position. re-tighten the two locking hex nuts to secure the headstock. Locking hex nut model g0695 (mfg. since 9/10)
  • Page 27 Bolt figure 25. pushing hex bolt back into headstock. model g0695 (mfg. since 9/10) reinstall the flat washer and hex nut you removed earlier. Always lock the head firmly in place after adjusting the tilt. unexpected movement of...

  • Page 28: Headstock Turret Rotation

    Note: Swiveling the hex bolt head allows the flats of the bolt head to re-align with the T-slot. re-tighten the three locking hex nuts to secure the head and turret in place. (2 of 3) turret rotation scale 3 shown). NOTICE model g0695 (mfg. since 9/10)

  • Page 29: Headstock Ram Movement

    From poWEr! Loosen the three recessed cap screws, then tighten the two raised cap screws slightly to expand the clamp (see figure 28). model g0695 (mfg. since 9/10) raised Cap screws recessed Cap figure 28. Location of cap screws for adjusting ram movement.

  • Page 30: Setting Spindle Speed

    For maximum spindle rigidity, keep the spindle retracted into the head- stock as far as possible with the quill lock lever locked and the downfeed selector tightened. digital readout speed dial and digital readout. model g0695 (mfg. since 9/10)

  • Page 31: Loading/Unloading Tooling

    (see figure 32). model g0695 (mfg. since 9/10) drawbar figure 32. drawbar inserted through the top of the spindle.

  • Page 32: Section 5: Accessories

    • ductile iron body. • Flame hardened vise bed and jaws. • sealed bearing system. • 8200 lbs. of clamping pressure. figure 36. t10064 milling vise (handle included, but not shown. model g0695 (mfg. since 9/10) ⁄ " ⁄ "...
  • Page 33 10 second vernier scales, gear drives with oil immersion and satin chrome dials. see the current grizzly catalog for full specifica- tions. Features: 4.330" overall height (horizontal), 6.750" height to center hole (vertical), #3 morse taper, 0.465"...
  • Page 34 ". figure 45. g9765 9 pC. Ball End mill set. figure 43. g2861 Face mill. ", ", ", ", ", ", ", ". ", ", ", ", ", ", model g0695 (mfg. since 9/10) ", ", ", "...
  • Page 35 48 collets. figure 47. model g5684 tilt table. model g0695 (mfg. since 9/10) G5649—5–C Spin Index Fitted with a traveling spindle and collar, the 5-C spin index is unmatched for forming, grinding, and inspecting end mills and other fluted cut- ting tools.
  • Page 36 53. model g9582-–g9585 V-angle plates. ⁄ " x 4 ⁄ " x 1 ⁄ " ⁄ " x 1 ⁄ " model g0695 (mfg. since 9/10)

  • Page 37: Section 6: Maintenance

    Adjust the maintenance schedule to match your actual usage to keep your mill run- ning smoothly and to protect your investment. model g0695 (mfg. since 9/10) Cleaning & protecting Use a brush and shop vacuum to remove chips and debris from the mill.
  • Page 38 56. Bevel gears figure 56. Vertical bevel gears. frequency Every 8 hours drops of operation frequency Every thin 40 hours Coat of operation model g0695 (mfg. since 9/10)

  • Page 39: V-Belt Tensioning

    57. Longitudinal leadscrew. Cross Leadscrew Vertical Leadscrew figure 58. Cross and vertical leadscrews. model g0695 (mfg. since 9/10) V-belt Tensioning thin periodically remove the belt cover and inspect Coat the belt for cracking, slipping, or fraying. if the belt shows signs of excessive wear, replace it as outlined in belt Replacement on page 41.

  • Page 40: Section 7: Service

    4. realign/replace shaft, pulley, setscrew, and key as required. 5. tighten/replace mounting bolts in floor; relocate/ shim machine. 6. replace dented fan cover or fan. 7. test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. model g0695 (mfg. since 9/10)
  • Page 41 3. Wrong spindle rotation for tooling. 4. Workpiece not securely clamped to table or mill vise. 5. gibs are too loose. model g0695 (mfg. since 9/10) possible solution 1. snug up drawbar. 2. Use correct collet for shank diameter. 3. remove oil and debris from collet and spindle mating surfaces, then re-install.

  • Page 42: Adjusting Gibs

    60. table gib adjustment screw (1 of 2). saddle gib adjustment screw (1 of 2) figure 61. saddle gib adjustment screw (1 of 2). Knee gib adjustment screw figure 62. Knee gib adjustment screw (1 of 2). model g0695 (mfg. since 9/10) (1 of 2)

  • Page 43: Adjusting Backlash

    63–64, then test the amount of backlash by slowly rocking the handwheels back-and-forth. model g0695 (mfg. since 9/10) V-belt Replacement if the belt is cracked, frayed, or shows signs of slipping and glazing you must replace it.
  • Page 44 (figure 67). no belt deflection is required. Lock Bolt & Belt tension Lever Belt Cover figure 67. V-belt tension lever. re-install the belt cover, the belt access plate, and return the headstock to the vertical position. model g0695 (mfg. since 9/10)

  • Page 45: Section 8: Wiring

    You can view these pages in color at www.grizzly.com. model g0695 (mfg. since 9/10) WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per- sonal injury, fire, or machine damage. If you notice...

  • Page 46: Wiring Diagram

    READ ELECTRICAL SAFETY -44- ON PAGE 43! Wiring Diagram Power Lamp 30V Control Panel (viewed from behind) KP-203 NEMA 6-15 Plug (As Recommended) Relay Arita MR2P 220/240V see figure 69 Motor Wiring Junction Box Grnd model g0695 (mfg. since 9/10)

  • Page 47: Electrical Components

    Electrical Components figure 68. Control panel wiring. figure 70. Wiring component location. figure 69.Tachometer sensor location. READ ELECTRICAL SAFETY -45- model g0695 (mfg. since 9/10) ON PAGE 43!

  • Page 48: Section 9: Parts

    SECTION 9: pARTS base, Column, & Knee breakdown -46- model g0695 (mfg. since 9/10)
  • Page 49 EXT RETAINING RING 18MM P0695142 CRANK HANDLE P0695304 HANDWHEEL P0695305 CROSS GRADUATED DIAL P51104 THRUST BEARING 51104 P0695434 BEARING HOUSING model g0695 (mfg. since 9/10) REF PART # DESCRIPTION P0695435 CROSS LEADSCREW P6204ZZ BALL BEARING 6204ZZ P0695437 ELEVATION LEADSCREW P0695438 PEDESTAL...

  • Page 50: Head Breakdown

    -48- Head breakdown 109 110 model g0695 (mfg. since 9/10)
  • Page 51 P0695129 BEARING WASHER SMALL P0695130 SPINDLE P0695131 SPINDLE NUT P0695132 SPINDLE LOCK SHAFT P0695133 LOCK PLUNGER LARGE P0695134 COMPRESSION SPRING model g0695 (mfg. since 9/10) Head parts List REF PART # P0695135 P0695136 P0695138 P0695139 PS09M P0695141 P0695142 P0695143 P0695144...

  • Page 52: Motor & Ram Breakdown

    Motor & Ram breakdown -50- 203-1 203-3 203-2 model g0695 (mfg. since 9/10)
  • Page 53 PLW07 LOCK WASHER 1/2 PB56 HEX BOLT 1/2-13 X 1-3/4 P0695220 RAM HOUSING PB55 HEX BOLT 1/2-13 X 1-1/2 P0695222 model g0695 (mfg. since 9/10) REF PART # DESCRIPTION P0695223 BUSHING PW03M FLAT WASHER 6MM P0695225 LEFT V-BELT COVER PCAP37M...

  • Page 54: Table Breakdown

    Table breakdown -52- model g0695 (mfg. since 9/10)
  • Page 55 P0695318 TABLE P0695319 SPANNER LOCK WASHER 20MM P0695320 SPANNER NUT 20MM PB01M HEX BOLT M10-1.5 X 30 P0695322 TABLE STOP SLEEVE model g0695 (mfg. since 9/10) Table parts List REF PART # PN02M P0695324 P0695325 PS60M P0695327 P0695328 P0695329 PCAP01M...

  • Page 56: Label Placement

    MuST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REpLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -54-...

  • Page 57: Warranty Card

    Do you think your machine represents a good value? Would you recommend Grizzly Industrial to a friend? Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times.
  • Page 58 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...

  • Page 59: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 60 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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