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Grizzly G0642 Owner's Manual

15-bit line boring machine
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MODEL G0642
15-BIT LINE BORING MACHINE
OWNER'S MANUAL
(For models manufactured since 11/14)
COPYRIGHT © NOVEMBER, 2007 BY GRIZZLY INDUSTRIAL, INC., REVISED MARCH, 2018 (HE)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS9904 PRINTED IN TAIWAN
V2.03.18

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Summary of Contents for Grizzly G0642

  • Page 1 OWNER'S MANUAL (For models manufactured since 11/14) COPYRIGHT © NOVEMBER, 2007 BY GRIZZLY INDUSTRIAL, INC., REVISED MARCH, 2018 (HE) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......23 Manual Accuracy ........... 2 SECTION 6: MAINTENANCE ......25 Contact Info............ 2 Schedule ............25 Identification ........... 3 Cleaning ............25 Machine Data Sheet ........4 Lubrication ........... 25 SECTION 1: SAFETY ........

  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G0642 (Mfd. Since 11/14)

  • Page 5: Identification

    Identification Figure 1. Model G0642 identification. A. Longitudinal Fence and Scale H. Indexing Pin B. Longitudinal Locking Lever and Stop Boring Head Guard C. Boring Head Assembly Table D. Drilling Depth Control K. Cabinet Door E. Downfeed Handle Cabinet Mounting Point M.
  • Page 6 C. Fence Locking Lever and Stops: Mount anywhere along the fence so holes can be drilled in multiple workpieces at the same location. Figure 2. Model G0642 basic controls. D. Drilling Depth Control: Sets the maximum boring bit depth. E. Downfeed Handle: Raises and lowers bor- Like all machinery there is potential danger ing bits for drilling operations.

  • Page 7: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0642 15 BIT LINE BORING MACHINE Product Dimensions: Weight................................242 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 28 x 25-3/4 x 62-5/8 in.

  • Page 8: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G0642 (Mfd. Since 11/14)
  • Page 9 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0642 (Mfd. Since 11/14)

  • Page 10: Additional Safety For Line Boring Machines

    To avoid impact injuries, make sure complete stop before changing bits/cutting tools or starting any inspection, adjustment, or mainte- workpiece is free of nails or foreign objects in area to be drilled. nance procedure. Model G0642 (Mfd. Since 11/14)

  • Page 11: Section 2: Power Supply

    Nominal Voltage ..208V, 220V, 230V, 240V meets the specified circuit requirements. Cycle ............60 Hz Phase ........... Single-Phase Power Supply Circuit ......15 Amps Plug/Receptacle ......NEMA 6-15 Model G0642 (Mfd. Since 11/14)
  • Page 12 The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances. -10- Model G0642 (Mfd. Since 11/14)
  • Page 13 Loosen the screws indicated in Figure 6. Switch This section shows how to convert the Model Loosen Switch G0642 from 110V to 220V. The plug needed for These Ground this conversion can be purchased at any local Screws hardware store or electrical supply store.

  • Page 14: Section 3: Setup

    Use assistants and safe you are completely satisfied with the machine and methods to lift and move have resolved any issues between Grizzly or the this machine. shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 15: Inventory

    11/13 mm, 12/14mm, 17/19mm ..1 Each D. Hex Wrenches 2.5mm ........ 2 E. Hex Wrench Set 1.5, 2, 2.5, 3, 4, 5, 6, 8, & 10mm ..1 Each Set Screws M5-.8 x 5mm (not shown) ..30 -13- Model G0642 (Mfd. Since 11/14)
  • Page 16 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -14- Model G0642 (Mfd. Since 11/14)

  • Page 17: Cleanup

    Figure 9. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -15- Model G0642 (Mfd. Since 11/14)

  • Page 18: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 56" = Electrical Connection " 28" Figure 10. Minimum working clearances. -16- Model G0642 (Mfd. Since 11/14)
  • Page 19 Lag Screw Flat Washer Machine Base Lag Shield Anchor Concrete Drilled Hole Figure 11. Popular method for anchoring machinery to a concrete floor. -17- Model G0642 (Mfd. Since 11/14)

  • Page 20: Lifting & Placing

    Extension Screw Fence — If you are using machine feet, adjust these Rods until the machine is level. Figure 13. Extension fence rods and cap screws (shown from right rear of table). -18- Model G0642 (Mfd. Since 11/14)

  • Page 21: Test Run

    Figure 15. Indexing pin mounted in the boring remove them. head assembly. Make sure the boring head guard is in place and is free to move up as the boring head assembly comes down. Connect the machine to the power source. -19- Model G0642 (Mfd. Since 11/14)
  • Page 22 Call Tech Support for correcting potential problems. help. Turn the machine OFF. Insert the switch disabling pin through the green ON button, as shown in Figure 16. Figure 16. Switch disabling pin installed. -20- Model G0642 (Mfd. Since 11/14)

  • Page 23: Section 4: Operations

    Regardless of the content in this section, Figure 17. Switch disabled by a padlock. Grizzly Industrial will not be held liable for accidents caused by lack of training. Children or untrained people can be seriously injured by this machine. This risk increases with unsupervised operation.

  • Page 24: Installing Boring Bits

    Installing Boring Bits Information Circle The Model G0642 boring machine accepts boring bits with the following specifications: Total Quantity ..........15 Total Left Rotating ..........8 Total Right Rotating ........... 7 Shank Diameter ......... 10mm The boring bits have a flat surface on the shank Figure 19.

  • Page 25: Adjusting Drilling Depth

    B = The desired depth of the hole to be drilled. NOTICE This line boring machine is designed to drill only wood products. Drilling any other material may damage the machine and will void the warranty. -23- Model G0642 (Mfd. Since 11/14)

  • Page 26: Adjusting Hold-Down Height

    Otherwise, the workpiece may move longitudinal fence are the same distance during the boring operation, resulting in a from the boring bit centers before you tight- drilling line that is out of alignment. en the locking levers. -24- Model G0642 (Mfd. Since 11/14)

  • Page 27: Drilling Overview

    To avoid personal injury, always keep hands and body away from the spin- ning boring bits. Indexing Pin Figure 26. Using the indexing pin to position workpiece for additional drilling (boring head guard removed for photo clarity). -25- Model G0642 (Mfd. Since 11/14)

  • Page 28: Section 5: Accessories

    To reduce this risk, only install accessories for cross cutting or cutting to length using a chop recommended for this machine by Grizzly. saw or metal cutting bandsaw. Simply place a roller table on one or both sides of your saw and...
  • Page 29 T20547—5mm Right Bit for Line Boring H3631—Medium Half-Mask Respirator Machine H3632—Large Half-Mask Respirator These 5mm Bits are for the G0642 & G0643 Line H3635—Cartridge Filter Pair P100 Boring Machines. Sold as singles. Wood dust has been linked to nasal cancer and severe respiratory illnesses.

  • Page 30: Section 6: Maintenance

    If any resin has built up, use a resin dissolving cleaner to remove it. Treat all unpainted steel with a non- staining lubricant after cleaning. -28- Model G0642 (Mfd. Since 11/14)
  • Page 31 Leadscrew Headstock Slide Shafts Figure 35. Headstock slide shafts and leadscrew. -29- Model G0642 (Mfd. Since 11/14)

  • Page 32: Section 7: Service

    6. Use sharp bits/reduce downfeed rate. 7. Motor has overheated. 7. Clean off motor, let cool, and reduce workload. 8. Motor is at fault. 8. Test/repair/replace. 9. Centrifugal switch is at fault. 9. Adjust/replace centrifugal switch if available. -30- Model G0642 (Mfd. Since 11/14)
  • Page 33 1. Table is not parallel with boring head. 1. Align table parallel to boring head (see Page 32). not equal. 2. Align the height of boring bits (see Page 33). 2. Heights of boring bits are not aligned. -31- Model G0642 (Mfd. Since 11/14)

  • Page 34: Adjusting Table Parallel To Boring Head

    — If these distances are not equal, the table and boring head are not parallel to one another. Continue to Step 3. — If these distances are equal, the table and boring head are parallel, and no further adjustments are necessary. -32- Model G0642 (Mfd. Since 11/14)

  • Page 35: Aligning Boring Bit Height

    Note: This can be done by loosening the two set screws that hold the bit into the chuck, and, while applying moderate upward pres- sure on the bit, re-tightening the set screws. -33- Model G0642 (Mfd. Since 11/14)

  • Page 36: Wiring Diagram

    Always use the wiring diagram inside the motor junction box. Switch Ground NEMA 6-15 Plug (As Recommended) Ground 220V 220V READ ELECTRICAL SAFETY -34- Model G0642 (Mfd. Since 11/14) ON PAGE 8...

  • Page 37: Section 8: Parts

    SECTION 8: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Column & Electrical 56 55...
  • Page 38 SWITCH BOX P0642058 HEX BOLT M8-1.25 X 35 P0642031 SWITCH PANEL P0642059 FLAT HD SCR M8-1.25 X 35 P0642032 ON/OFF SWITCH -36- Model G0642 (Mfd. Since 11/14) BUY PARTS ONLINE AT GRIZZLY.COM! Scan QR code to visit our Parts Store.

  • Page 39: Table

    Table -37- Model G0642 (Mfd. Since 11/14) BUY PARTS ONLINE AT GRIZZLY.COM! Scan QR code to visit our Parts Store.
  • Page 40 LEFT LONGITUDINAL SCALE P0642138 RIGHT CENTER LONGITUDINAL SCALE P0642120 LEFT CROSS FENCE END PLUG P0642139 CONNECTING BAR P0642121 LEFT CROSS FENCE SCALE -38- Model G0642 (Mfd. Since 11/14) BUY PARTS ONLINE AT GRIZZLY.COM! Scan QR code to visit our Parts Store.

  • Page 41: Cabinet & Tools

    HEX NUT M4-.7 P0642222 COMBO WRENCH 12/14MM P0642211 HEX NUT M5-.8 P0642223 COMBO WRENCH 8/10MM P0642212 HEX WRENCH 10MM P0642224 COMBO WRENCH 11/13MM -39- Model G0642 (Mfd. Since 11/14) BUY PARTS ONLINE AT GRIZZLY.COM! Scan QR code to visit our Parts Store.

  • Page 42: Boring Head

    P0642326 HOLD DOWN ROD P0642313 FLAT WASHER 5MM P0642327 HOLD DOWN BRACKET P0642314 PIVOT BRACKET P0642328 SET SCREW M5-.8 X 5 -40- Model G0642 (Mfd. Since 11/14) BUY PARTS ONLINE AT GRIZZLY.COM! Scan QR code to visit our Parts Store.

  • Page 43: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -41- Model G0642 (Mfd.
  • Page 44 -42- Model G0642 (Mfd. Since 11/14)
  • Page 45 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 46 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 47: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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