Grizzly G0611X Owner's Manual

Grizzly G0611X Owner's Manual

Dovetail machine
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MODEL G0611X
DOVETAIL MACHINE
OWNER'S MANUAL
COPYRIGHT © NOVEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2007.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR8667 PRINTED IN TAIWAN

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Summary of Contents for Grizzly G0611X

  • Page 1 MODEL G0611X DOVETAIL MACHINE OWNER'S MANUAL COPYRIGHT © NOVEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2007. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TR8667 PRINTED IN TAIWAN...
  • Page 2 ���� ������ �������� �������� ������ ������������ �� ��� ������ ������ ���������� ����������� ��� ������� �� ���� ������������������ ������� �� ����� ���������� ��� ������ ��� ������������ ����� �� ���� ������ ��� ������ �� ������� �������� ������� ��������� ����������� ������������� �� ������ ���...
  • Page 3: Table Of Contents

    INTRODUCTION ... 2 Foreword ... 2 Contact Info ... 2 Machine Data Sheet ... 3 Identification ... 4 SECTION 1: SAFETY... 5 Safety Instructions for Machinery ... 5 Additional Safety for Dovetailers ... 7 SECTION 2: CIRCUIT REQUIREMENTS ... 8 110/220V Operation ...
  • Page 4: Introduction

    INTRODUCTION Foreword We are proud to offer the Model G0611X Dovetail Machine. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com-...
  • Page 5: Machine Data Sheet

    Dual Pneumatic Clamping System for Quickly Loading/Unloading Workpieces 4" Dust Port Spring Loaded Carriage for Smooth Cutting Soft Grip Control Handles Specifications, while deemed accurate, are not guaranteed. G0611X Dovetail Machine MACHINE DATA SHEET MODEL G0611X ⁄ " W x 26 ⁄...
  • Page 6: Identification

    B. Vertical Workpiece Fence C. Vertical Workpiece Clamps D. Clamp Activation Handles E. Horizontal Workpiece Clamps Horizontal Workpiece Fence G. Magnetic Switch H. Guard Air Supply Unit Headstock K. Indicator Plate Template Bar M. Dust Port 4" G0611X Dovetail Machine...
  • Page 7: Section 1: Safety

    �� ������ ���� � ����� �������� ���������� ���� ��������� ���� �������� ������ ����� ����� ���� ������ ������� ������������ ���������� G0611X Dovetail Machine �� ������ ��� ������� ���������� ���� ���������� ������ ���� ������ ���������� �������������� �� ���� ������ ��������� ��� ����...
  • Page 8 ��� ������� ���� ��� �� ���������� ��� ���� ������������ �������� ��� ������� ���� ������������������������������������������� ���� ����� ��� ����� ���� ���� �������� ��� ���� �������������������������������������������� ������������������ ��������� ���� ��� ��� ������� ����� �������� ��� ����� ���� ������ ����� ����� ������ ��������� G0611X Dovetail Machine...
  • Page 9: Additional Safety For Dovetailers

    If normal safety precautions are overlooked or ignored, seri- ous personal injury may occur. G0611X Dovetail Machine 5. DISCONNECT POWER BEFORE ANY ADJUSTMENTS. Setting up this machine requires the operator to work near the exposed cutter.
  • Page 10: Section 2: Circuit Requirements

    DO NOT connect the machine to the power source until instructed to do so. Amperage Draw The Model G0611X features a 110/220V motor that is prewired for 220V and draws the following amps under maximum load: Motor Draw at 110V ... 10 Amps Motor Draw at 220V ...
  • Page 11: Section 3: Setup

    Unpacking The Model G0611X was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.
  • Page 12: Cleanup

    The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For optimum performance from your machine, clean all moving parts or sliding contact surfaces.
  • Page 13: Moving & Placing Base Unit

    The Model G0611X is designed to be lifted from two eye bolts mounted near the top of the machine, on both sides, using a forklift with lifting straps. The lifting straps can be connected to the eye bolts with metal shackles.
  • Page 14: Mounting To Shop Floor

    Figure 7. Typical lag shield anchor and lag bolt. Figure 8. Typical anchor stud. -12- Assembly To assemble the dovetail machine: Attach the dust hose to the guard as shown in Figure 9. Figure 9. Dust hose attached to guard. G0611X Dovetail Machine...
  • Page 15: Dust Collection

    Consult an expert or pur- chase a good dust collection "how-to" book. DO NOT operate the Model G0611X without an adequate dust collection system. This machine creates substantial amounts of wood dust while operating.
  • Page 16: Test Run

    OFF. —If the clamps work as stated, no additional adjustments are necessary. — If the clamps do not work as stated, trou- bleshoot and correct the clamping system. Contact our Technical Support department for help. G0611X Dovetail Machine...
  • Page 17: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. G0611X Dovetail Machine...
  • Page 18: Stock Preparation

    � � � ������� ����� ���� Figure 13. Model G0611X stock size limits. -16- The first consideration when preparing your stock is to determine the width (height of drawer). The dovetail machine includes a 4-sided template with the following sizes: 1", 1...
  • Page 19: Dovetail Setup

    ���� ����� Figure 17. Drawer pieces laid out and marked; the inside of the drawer pieces are face up. G0611X Dovetail Machine Dovetail Setup Setting up the dovetail machine is a complex pro- cedure that involves trial-and-error and may take a fair amount of time to complete.
  • Page 20 Figure 21. ��������������������������� Template Bar Size Use Fixed Chaser Size 1" ⁄ " 2" ⁄ " Figure 21. Determining correct fixed chaser. G0611X Dovetail Machine � ������� � � � � � 2" ⁄ " 2"...
  • Page 21 ����� Figure 23. Template bar installation. Lock the template in place with the wing screws, then replace the extension spring. G0611X Dovetail Machine Setting Fences The dovetail machine features HDPE (high den- sity polyethylene) plastic fences for both the horizontal and vertical workpieces (see Figure 24).
  • Page 22 Familiarize yourself with the horizontal fence adjustment components in Figure 28. Main Adjustment Bracket Cap Screws Figure 28. Horizontal fence adjustment �������� Loosen both cap screws shown in Figure �������� ������������ �������� ���������� ������������ Micro-Adjust Wheel Micro-Adjust Bracket components. G0611X Dovetail Machine...
  • Page 23 A taller cutter height is better due to larger tails and pins, so maximizing the cutter height is pre- ferred in most situations. G0611X Dovetail Machine ⁄ " Figure 31. Understanding the cutter height range compared to the workpiece.
  • Page 24 ������������ ���������� ������� ������������������ ���� ��������������� Figure 37. Cutter position for setting tail thickness (as viewed from the side). Lock the tracer pin. Figure 36. Tracer pin controls. ����� �������� ��������� �������������� ���������������� ���������������� ������ �������������� G0611X Dovetail Machine Lock...
  • Page 25 ����� ���� ��������� ������� ����� Figure 40. Understanding correct cutter depth. G0611X Dovetail Machine To set the cutter depth stop: DISCONNECT MACHINE FROM POWER! On a workbench, copy the "Tail Thickness" dimension from the vertical workpiece to the horizontal workpiece (Figure 41).
  • Page 26 (otherwise unneces- sary tear-out will occur). up pass by bringing the headstock back the opposite direction and following the template from right-to-left. the cutter clear of the workpieces and fences. G0611X Dovetail Machine...
  • Page 27 Figure 45 shows the set screws and spindle scale. Scale Setscrews Figure 45. Cutter adjustment controls. G0611X Dovetail Machine To adjust the cutter: DISCONNECT MACHINE FROM POWER! Remove the guard. Use a 4mm hex wrench to loosen the two set screws on the spindle just enough to allow the cutter to rotate.
  • Page 28: Section 5: Accessories

    .005", .010", .015" and .020" thicknesses. Bore is ⁄ ". Can cut dadoes from Figure 47. H7777 Grizzly stack dado set. G7314—Heavy-Duty SHOP FOX Make your machine mobile with this popular patented mobile base. The unique outrigger type increases stability and lowers machine height.
  • Page 29: Section 6: Maintenance

    Grease the spindle. Monthly Maintenance (320 Hours) • Belt tension, damage, or wear. G0611X Dovetail Machine Cleaning Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.
  • Page 30: Section 7: Service

    4. Tighten pulley set screw. 5. Tighten/replace anchor studs in floor; relocate/shim machine. 6. Tighten/replace. 7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 8. Replace warped, bent, or twisted cutter. 9. Adjust/replace centrifugal switch if available. G0611X Dovetail Machine...
  • Page 31 2. Workpiece width is not divisible by the template size being used. G0611X Dovetail Machine Possible Solution 1. Increase the air pressure to at least 40 PSI. 2. Adjust clamps closer to the workpiece (Page 17).
  • Page 32: Cutter Replacement

    Hex Wrench 6mm ... 1 To tighten the belt: DISCONNECT MACHINE FROM POWER! Loosen the two motor mount cap screws shown in Figure 52. Motor Mount Cap Screws Figure 52. Motor mount cap screw locations. ⁄ " when pushed inward G0611X Dovetail Machine...
  • Page 33: Belt Replacement

    Belt Tension Bolt Figure 53. Belt tension bolt. Tighten the motor mount cap screws. G0611X Dovetail Machine Belt Replacement If the belt is left loose, it can stop during operation while the pulley continues to spin. This scenario will burn the belt, which will create a horrible vibra- tion and smell of burned rubber.
  • Page 34: 110V Wiring Diagram

    ������ ����� ���� ���� ������� ��� ��� ����� ��� ��� ����� ������ ����� ���� �� ������� �� ��� ���� �� ��������� �������� ������ ��� ��� ������� �� ��� ������ �� �������� ��� ����� ���� �������� ���� ������ G0611X Dovetail Machine...
  • Page 35: 220V Wiring Diagram

    � � � � ��� �������� ��� ����� ��������� ��������� ����� ������ ������ ������ ����� ������ �� ����� G0611X Dovetail Machine �������� ������ �������� �� � � � � � � �� �������� ���� ��������������� �������� ����� �� ���� ������ ������� �� ���...
  • Page 36: Table Breakdown

    � � � � �� �� � � �� �� �� �� �� -34- Table Breakdown � � � � � �� �� �� �� �� �� �� �� �� �� �� �� �� �� G0611X Dovetail Machine �� ��...
  • Page 37 ADJUSTMENT NUT P0611X012 ADJUSTMENT SCREW SEAT P0611X013 TABLE SCALE PLW03M LOCK WASHER 6MM PSB48M CAP SCREW M6-1 X 35 P0611X016 INDICATOR MOUNTING BAR G0611X Dovetail Machine Table Parts List REF PART # P0611X017 P0611X018 PSB04M P0611X020 P0611X021 P0611X022 PW03M PSB02M...
  • Page 38: Headstock Breakdown

    ��� ��� ��� ��� ��� ��� ��� ����� ��� ����� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ����� ����� ��� ����� ����� ����� G0611X Dovetail Machine ��� ��� ��� ��� ��� ��� ��� ���...
  • Page 39 P0611X129-4 S CAPACITOR 300MFD 250VAC 129-5 P0611X129-5 R CAPACITOR 30MFD 250VAC P0611X130 STRAIN RELIEF 11-10B 130-1 P0611X130-1 MOTOR CORD G0611X Dovetail Machine PART # DESCRIPTION P0611X131 CARRIAGE P0611X132 GUIDE ROD M25 X 750L P0611X133 LINEAR BUSHING 16UU P0611X134 SEAL 16 X 28 X 7 X 3...
  • Page 40: Body & Pneumatic Breakdown

    ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ���� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ����� ������ ����� ��� ����� ����� ������ ��� G0611X Dovetail Machine...
  • Page 41 MAGNETIC SWITCH ASSY 220V 230A P0611X230A MAGNETIC SWITCH ASSY 110V 230-1 P0611X230-1 CONTACTOR 220V 230-2 P0611X230-2 OVERLOAD RELAY FOR 220V G0611X Dovetail Machine PART # DESCRIPTION 230-3 P0611X230-3 MAG SWITCH COVER 230-4 P0611X230-4 PLASTIC SCREW 230A-1 P0611X230A-1 CONTACTOR 110V 230A-2 P0611X230A-2 OVERLOAD RELAY FOR 110V...
  • Page 42: Labels Breakdown

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -40- ������������������...
  • Page 43: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 45 ���������������������������������������������������������������������������������� � ������������������������������������������������������������������������������������ ����� ����������������������� ������ � ������������������������ ���� ��������������������� ���������������������������� ������ ������������������������ ���������� � ���������������� ���������������������������� ������������������������������� ��������������������������� ��� ��������� ����������� �� ����� �� � ��������� ������ �� ���� �� ���� ��� ��������� �������� �� ���� �� ������� ������ �������� ��� ��������� �� ������� ��� ����������� �� �������� ������������� ���...
  • Page 46 ���������������������� ���������������������� ����������������������������������� ����������������������������������� ������������������������������������� �������������������������������������� ������� ����������� ���� ���� ��� ���� ����������� �� ���������� �������������������������������������� ����� ����� ����...
  • Page 48 ��� ������ ��� ���� ���� ������� ����� ��� ������� ����� ��� �������� ��� ������� � � � ���� ����� ��� � � �������� ������ ��� � ����� ������ � �� ��� �������� ������� � ������ �������� ������ ������� ������ �� ����� ������...

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