Grizzly G0695 Owner's Manual
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Grizzly G0695 Owner's Manual

Grizzly G0695 Owner's Manual

Vs milling machine w/ram head
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MODEL G0695
VS MILLING MACHINE w/RAM HEAD
OWNER'S MANUAL
(For models manufactured since 01/17)
COPYRIGHT © JULY, 2009 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER, 2019 (RS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TRCRBLTSJB11908 PRINTED IN TAIWAN
V2.09.19

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Summary of Contents for Grizzly G0695

  • Page 1 OWNER'S MANUAL (For models manufactured since 01/17) COPYRIGHT © JULY, 2009 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER, 2019 (RS) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......30 Manual Accuracy ........... 2 SECTION 6: MAINTENANCE ......32 Contact Info............ 2 Schedule ............32 Machine Description ........2 Cleaning & Protecting ........32 Identification ........... 3 Lubrication ........... 32 Controls &...

  • Page 4: Introduction

    Machine Description and it helps us determine if updated documenta- tion is available for your machine. The Model G0695 vertical mill is used to remove material from metal workpieces with the use of a rotating cutting tool. During most operations, the workpiece is clamped...

  • Page 5: Identification

    Longitudinal Limit Stops X-Axis Handwheel X-Axis Handwheel Y-Axis Feed Limit Stops Splash Y-Axis Z-Axis Handwheel Crank Handle Base One-Shot Oiler Rear Front To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0695 (Mfd. Since 01/17)

  • Page 6: Controls & Components

    Y-Axis Lock: Locks the saddle, preventing must twist this button clockwise so that it the table from moving in the Y-axis. pops out before restarting the spindle with the ON button. M. Y-Axis Limit Stops: Limit Y-axis table travel. Model G0695 (Mfd. Since 01/17)

  • Page 7: Downfeed Controls

    Q. Downfeed Scale: Displays in ⁄ " increments the amount of quill travel. R. Coarse Downfeed Handle: When this han- dle is enabled with the downfeed selector, it raises/lowers the quill quickly. Model G0695 (Mfd. Since 01/17)

  • Page 8: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0695 VS MILLING MACHINE WITH RAM HEAD Product Dimensions: Weight................................1070 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 42-3/4 x 40-1/2 x 79 in.
  • Page 9 The information contained herein is deemed accurate as of 9/9/2019 and represents our most recent product specifications. Model G0695 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0695 (Mfd. Since 01/17)

  • Page 10: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0695 (Mfd. Since 01/17)
  • Page 11 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0695 (Mfd. Since 01/17)

  • Page 12: Additional Safety For Milling Machines

    OFF to avoid a possible sudden startup use. This will prevent them from being thrown by once power is restored. the spindle upon startup. -10- Model G0695 (Mfd. Since 01/17)

  • Page 13: Glossary Of Terms

    The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this mill and metalworking in general. Become familiar with these terms for assembling, adjusting and operating this mill. Your safety is VERY important to us at Grizzly! Arbor: A tapered shaft that holds a cutting tool.

  • Page 14: Section 2: Power Supply

    -12- Model G0695 (Mfd. Since 01/17)

  • Page 15: Grounding Instructions

    Minimum Gauge Size ......14 AWG service personnel, and it must comply with Maximum Length (Shorter is Better)..50 ft. all local codes and ordinances. -13- Model G0695 (Mfd. Since 01/17)

  • Page 16: Section 3: Setup

    Grizzly or the shipping agent. You MUST have the original pack- NOTICE aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 17: Cleanup

    Figure 8. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -15- Model G0695 (Mfd. Since 01/17)

  • Page 18: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 49" 68" Figure 9. Minimum working clearances. -16- Model G0695 (Mfd. Since 01/17)

  • Page 19: Lifting & Placing Mill

    See Figure 11 for an example of a high precision level available from Grizzly. Figure 11. Example of a precision level Figure 10. Lifting straps positioned. (Model H2683 shown). -17- Model G0695 (Mfd. Since 01/17)

  • Page 20: Anchoring To Floor

    Lag Shield Anchor Concrete Drilled Hole Figure 13. Arbor/chuck assembly. Attempt to separate drill chuck and arbor by Figure 12. Popular method for anchoring hand —if they separate, repeat Steps 3–4. machinery to a concrete floor. -18- Model G0695 (Mfd. Since 01/17)

  • Page 21: Verifying Lubrication

    (see Figure 15). Retaining Ring Figure 15. Vertical crank handle properly installed. -19- Model G0695 (Mfd. Since 01/17)

  • Page 22: Power Connection

    Lubrication on Page 32 for detailed instruc- tions). Refer to Basic Controls on Page 4 to become familiar with the control panel func- tions. Connect the machine to the power source— the power lamp on the control panel should light. -20- Model G0695 (Mfd. Since 01/17)

  • Page 23: Spindle Break-In

    This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. When all of the Test Run procedures are success- fully completed, proceed to Spindle Break-In. -21- Model G0695 (Mfd. Since 01/17)

  • Page 24: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -22- Model G0695 (Mfd. Since 01/17)

  • Page 25: Table Movement

    Position the limit stops along the limit stop tracks to confine the distance the table or saddle can travel (see Figures 20–21). X-Axis Limit Stops Limit Block Figure 20. X-axis limit stops and block. -23- Model G0695 (Mfd. Since 01/17)

  • Page 26: Headstock Tilting

    Hold the motor housing when tilting. Do not hold the drawbar cap. If you do, the cap can come off and the headstock can swing down uncontrollably, causing severe per- sonal injury or machine damage. -24- Model G0695 (Mfd. Since 01/17)
  • Page 27 If you do not pay attention, it can flip over, cutter to bind with the workpiece causing causing serious personal injury and pos- damage to the cutter and workpiece, and sible machine damage. possible personal injury. -25- Model G0695 (Mfd. Since 01/17)

  • Page 28: Headstock Turret Rotation

    T-slot. and possible personal injury. Re-tighten the three locking hex nuts to secure the head and turret in place. -26- Model G0695 (Mfd. Since 01/17)

  • Page 29: Headstock Ram Movement

    DISCONNECT MILL FROM POWER! Loosen the two raised cap screws to allow the clamp to close, then tighten the three recessed cap screws to tighten the clamp around the headstock tube. -27- Model G0695 (Mfd. Since 01/17)

  • Page 30: Setting Spindle Speed

    Remember: Milling with the quill fully extended can cause tool chatter. For maximum spindle rigidity, keep the spindle retracted into the head- stock as far as possible with the quill lock lever locked and the downfeed selector tightened. -28- Model G0695 (Mfd. Since 01/17)

  • Page 31: Loading/Unloading Tooling

    (see Figure 32). threads, then tap the top of the drawbar with a dead-blow hammer or block of wood until the tool releases. -29- Model G0695 (Mfd. Since 01/17)

  • Page 32: Section 5: Accessories

    To reduce this risk, only install accessories their lubricity under a variety of conditions—as recommended for this machine by Grizzly. well as reduce chatter or slip. Buy in bulk and save with 1- or 5-gallon quantities.
  • Page 33 Figure 38. H6087 3-Axis Digital Readout. Figure 40. Model SB1349 South Bend 16-Pc. R-8 Collet Set. www.grizzly.com 1-800-523-4777 order online at or call -31- Model G0695 (Mfd. Since 01/17)

  • Page 34: Section 6: Maintenance

    • Before adding lubricant, clean debris and grime • Lubricate the longitudinal, cross, and vertical from the devices to avoid contaminating the new leadscrews (Page 34). lubrication. DISCONNECT MILL FROM POWER BEFORE PERFORMING LUBRICATION! -32- Model G0695 (Mfd. Since 01/17)
  • Page 35 Raise the knee up to access the vertical bevel gears underneath the saddle, then clean and lubricate the bevel gears shown in Figure 43. Figure 41. One-shot oiler. Bevel Gears Figure 43. Vertical bevel gears. -33- Model G0695 (Mfd. Since 01/17)

  • Page 36: V-Belt Tensioning

    Leadscrew the lock bolt (Figure 46). Lock Bolt & Belt Tension Figure 44. Longitudinal leadscrew. Lever Cross Leadscrew V-Belt Inside Figure 46. V-belt tension adjustment bolt. Vertical Leadscrew Figure 45. Cross and vertical leadscrews. -34- Model G0695 (Mfd. Since 01/17)

  • Page 37: Section 7: Service

    6. Motor fan is rubbing on fan cover. 6. Replace dented fan cover or fan. 7. Motor bearings are at fault. 7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -35- Model G0695 (Mfd. Since 01/17)
  • Page 38 4. Workpiece not securely clamped to table or 4. Check that clamping is tight and sufficient for the mill vise. operation; make sure mill vise is tight to table. 5. Gibs are too loose. 5. Adjust gibs properly (Page 37). -36- Model G0695 (Mfd. Since 01/17)

  • Page 39: Adjusting Gibs

    Refer to Figures 47–49 for the locations of the table, saddle, and knee gib adjustment screws. Tools Needed Flat Head Screwdriver ........1 Knee Gib Adjustment Screw (1 of 2) Figure 49. Knee gib adjustment screw (1 of 2). -37- Model G0695 (Mfd. Since 01/17)

  • Page 40: Adjusting Backlash

    Figure 51. Cross leadscrew nut. Use a 5mm hex wrench to tighten or loosen the cap screws on the leadscrew nuts shown in Figures 50–51, then test the amount of backlash by slowly rocking the handwheels back-and-forth. -38- Model G0695 (Mfd. Since 01/17)
  • Page 41 Using a 17mm wrench, loosen the lock bolt, plate, and return the headstock to the vertical use the belt tension lever to de-tension the position. belt, then remove the belt. Install a new belt. -39- Model G0695 (Mfd. Since 01/17)

  • Page 42: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -40- Model G0695 (Mfd. Since 01/17)

  • Page 43: Wiring Diagram

    220V Motor See Figure 56 KP-203 Frequency Drive Yaskawa RM5G-2001 See Figure 57 V3 V2 V1 Ground NEMA 6-15 Plug (As Recommended) Relay 13NO Arita MR2P Contactor 220/240V 14NO READ ELECTRICAL SAFETY -41- Model G0695 (Mfd. Since 01/17) ON PAGE 40!

  • Page 44: Electrical Components

    Electrical Components Figure 55. Control panel wiring. Figure 57. Wiring component location. Figure 56. Motor junction box. READ ELECTRICAL SAFETY -42- Model G0695 (Mfd. Since 01/17) ON PAGE 40!

  • Page 45: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Base, Column & Knee BUY PARTS ONLINE AT GRIZZLY.COM! -43- Model G0695 (Mfd.
  • Page 46 HANDWHEEL P0695465 INVERTER YASKAWA RM56-2001 P0695432 LONGITUDINAL GRADUATED DIAL P0695466 HEX WRENCH 4MM P0695433 THRUST BEARING 51104 P0695467 HEX WRENCH 5MM BUY PARTS ONLINE AT GRIZZLY.COM! -44- Model G0695 (Mfd. Since 01/17) Scan QR code to visit our Parts Store.

  • Page 47: Head

    Head 109 110 BUY PARTS ONLINE AT GRIZZLY.COM! -45- Model G0695 (Mfd. Since 01/17) Scan QR code to visit our Parts Store.
  • Page 48 P0695164 COMPRESSION SPRING P0695133 LOCK PLUNGER LARGE P0695165 LEVER HUB FLAT WASHER P0695134 COMPRESSION SPRING P0695166 CAP SCREW M5-.8 X 25 BUY PARTS ONLINE AT GRIZZLY.COM! -46- Model G0695 (Mfd. Since 01/17) Scan QR code to visit our Parts Store.

  • Page 49: Motor & Ram

    Motor & Ram 203-1 203-3 203-2 217V2 218V2 221V2 217V2 218V2 219V2 BUY PARTS ONLINE AT GRIZZLY.COM! -47- Model G0695 (Mfd. Since 01/17) Scan QR code to visit our Parts Store.
  • Page 50 PHLP HD SCR M3-.5 X 25 P0695220 RAM HOUSING P0695245 HEX NUT M3-.5 221V2 P0695221V2 SQUARE BOLT M12-1.75 X 40 V2.01.17 P0695246 HANDLE P0695222 BUY PARTS ONLINE AT GRIZZLY.COM! -48- Model G0695 (Mfd. Since 01/17) Scan QR code to visit our Parts Store.

  • Page 51: Table

    SPANNER NUT 20MM P0695342 LONGITUDINAL LEADSCREW NUT P0695321 HEX BOLT M10-1.5 X 30 P0695343 FLAT WASHER 6MM P0695322 TABLE STOP SLEEVE BUY PARTS ONLINE AT GRIZZLY.COM! -49- Model G0695 (Mfd. Since 01/17) Scan QR code to visit our Parts Store.

  • Page 52: Labels & Placement

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -50- Model G0695 (Mfd.
  • Page 53 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 54 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 55: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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