Grizzly G0619 Owner's Manual
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Grizzly G0619 Owner's Manual

Deluxe small mill/drill. for models manufactured since 07/18
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MODEL G0619
DELUXE SMALL MILL/DRILL
OWNER'S MANUAL
(For models manufactured since 07/18)
COPYRIGHT © JANUARY, 2007 BY GRIZZLY INDUSTRIAL, INC., REVISED OCTOBER, 2018 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CR8850 PRINTED IN CHINA
V2.10.18

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  • Page 1 OWNER'S MANUAL (For models manufactured since 07/18) COPYRIGHT © JANUARY, 2007 BY GRIZZLY INDUSTRIAL, INC., REVISED OCTOBER, 2018 (MN) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......26 Contact Info............ 2 SECTION 6: MAINTENANCE ......29 Manual Accuracy ........... 2 Schedule ............29 Machine Data Sheet ........3 Lubrication ........... 29 Identification ........... 5 SECTION 7: SERVICE ........30 SECTION 1: SAFETY ........

  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G0619 (Mfd. Since 7/18)

  • Page 5: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0619 6" X 21" MILL / DRILL Product Dimensions: Weight................................364 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............27 x 30 x 33-3/4 in.
  • Page 6 The information contained herein is deemed accurate as of 10/30/2018 and represents our most recent product specifications. Model G0619 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0619 (Mfd. Since 7/18)

  • Page 7: Identification

    Digital Spindle Depth Unit and Readout Cast-Iron Base U. Chip Guard Safety Kill Switch Vertical (Z-Axis) Handwheel V. Emergency Stop Button K. Cross (Y-Axis) Handwheel W. Control Panel Adjustable Foot X. Digital Spindle RPM Readout Model G0619 (Mfd. Since 7/18)

  • Page 8: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0619 (Mfd. Since 7/18)
  • Page 9 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0619 (Mfd. Since 7/18)

  • Page 10: Additional Safety For Mill/Drills

    Use this and other machin- ery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results. Model G0619 (Mfd. Since 7/18)

  • Page 11: Section 2: Power Supply

    Model G0619 (Mfd. Since 7/18)
  • Page 12 Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -10- Model G0619 (Mfd. Since 7/18)

  • Page 13: Section 3: Setup

    Accidents are you are completely satisfied with the machine and frequently caused by lack of familiarity or have resolved any issues between Grizzly or the failure to pay attention. Use this machine shipping agent. You MUST have the original pack- with respect and caution to decrease the aging to file a freight claim.

  • Page 14: Inventory

    NOTICE Figure 3. G0619 out of the crate. If you cannot find an item on this list, care- fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory.

  • Page 15: Hardware Recognition Chart

    Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -13- Model G0619 (Mfd. Since 7/18)

  • Page 16: Cleanup

    NOTICE Avoid harsh solvents like acetone or brake parts cleaner that may damage painted sur- faces. Always test on a small, inconspicu- ous location first. -14- Model G0619 (Mfd. Since 7/18)

  • Page 17: Bench Mounting

    Another option is a "direct mount" (see example below) where the machine is secured directly to the workbench with lag screws and washers. Retighten the hex nuts. Lag Screw Flat Washer Machine Base Workbench Figure 7. "Direct Mount" setup. -15- Model G0619 (Mfd. Since 7/18)

  • Page 18: Test Run

    — If the machine does start, immediately turn it OFF and disconnect power. The safety feature of the EMERGENCY STOP but- ton is NOT working properly and must be replaced before further using the machine. -16- Model G0619 (Mfd. Since 7/18)

  • Page 19: Spindle Bearing Break-In

    Turn main power switch ON, and push the for another 10 minutes. START button (see Figure 10) on the control panel. The spindle will begin to turn at a low 12. Turn the mill/drill OFF. RPM. -17- Model G0619 (Mfd. Since 7/18)

  • Page 20: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -18- Model G0619 (Mfd. Since 7/18)

  • Page 21: Spindle Height Control

    Insert the pin spanner into the two holes at the bottom of the spindle (see Figure 12). Comfort Lever Fine Feed Lock Knob Quill Feed Lever Figure 11. Spindle controls. Holes Under Spindle Figure 12. Spindle holes. -19- Model G0619 (Mfd. Since 7/18)

  • Page 22: R-8 Collets

    DO NOT completely unscrew the drawbar the spindle. Your Model G0619 features an R-8 before striking it with the hammer. You will spindle taper, which gives the freedom to use damage the threads on the drawbar and the standard R-8 collets.

  • Page 23: Headstock Travel (Z-Axis And Rotation)

    Oxidation may cause the collet to seize headstock as far as possible with the quill and make it hard to remove later. lock lever locked and with the fine feed lock knob tightened. Z-Axis Handwheel Figure 15. Z-axis control. -21- Model G0619 (Mfd. Since 7/18)
  • Page 24 Acorn Lock Nut X-Axis Handwheel Figure 17. Table X and Y-axis controls. Figure 16. Headstock tilt controls. X-Axis Table Lock Lever X-Axis Scale Y-Axis Table Lock Lever Y-Axis Scale Figure 18. Table locks and scales. -22- Model G0619 (Mfd. Since 7/18)

  • Page 25: Control Panel

    It is vital that you become familiar with the power Emergency Stop Button: Stops the mill/ controls before operating the Model G0619 (see drill. Rotate the button clockwise until it pops Figure 19). back out to reset it.

  • Page 26: Calculating Spindle Rpm

    Refer to the MACHINERY'S HANDBOOK for more detailed information. Use the following formula to determine the Figure 20. Cutting speed table for HSS cutting needed RPM for your operation: tools. (Cutting Speed x 4) /Tool Diameter = RPM -24- Model G0619 (Mfd. Since 7/18)

  • Page 27: Milling/Drilling Mode

    Refer to Table Travel on from the hole and prevent thread galling. Page 19 for lock lever location. -25- Model G0619 (Mfd. Since 7/18)

  • Page 28: Section 5: Accessories

    For those repetitive power-fed milling operations, this fantastic 110V power feed retrofit kit offers consistent speed control in both left and right directions for your Model G0619 Deluxe Small Figure 22. Worktable with angle. Mill/Drill machine. Let it do your work! G7154—5"...
  • Page 29 The perfect rotary table for all you model makers and those doing smaller precision work. Comes with clamping kit. Figure 25. G9760 20-Pc. End Mill Set. Figure 27. H5685 4" Rotary Table. www.grizzly.com 1-800-523-4777 order online at or call -27- Model G0619 (Mfd. Since 7/18)
  • Page 30 Priest Tools has made this to exacting specifications in precision machining centers for our G0619 Mill; the disc is made of 303 Stainless Steel and the plate is made of 6061-T6511 Aluminum. The disc is symmetrical and operates the same whether mounted on its front or back.

  • Page 31: Section 6: Maintenance

    (Figures 32–34) should be lubricated daily with several drops of oil. Protect the unpainted cast iron surfaces with regular applications of products like G96 ® Treatment, SLIPIT , or Boeshield T-9. ® ® Figure 34. Table ball oiler location. -29- Model G0619 (Mfd. Since 7/18)

  • Page 32: Section 7: Service

    Headstock hard to raise. 1. Headstock lock or gib is at fault. 1. Loosen/replace lock lever and adjust gib (Page 31). 2. Headstock leadscrew is binding. 2. Clean and relubricate headstock leadscrew and gears (Page 32). -30- Model G0619 (Mfd. Since 7/18)

  • Page 33: Gibs And Backlash

    0.003" backlash as shown by the dial. Lower Gib Screw Repeat Step 5 on the Y-axis leadscrew half- Figure 37. Headstock gib adjustment. nut and lubricate the lead screws and gibs. -31- Model G0619 (Mfd. Since 7/18)

  • Page 34: Service Lubrication

    DISCONNECT THE MILL/DRILL FROM Re-install the cabinet assembly on the POWER! column. Upper Cap Screws Lithium Grease Light Cabinet Machine Oil Assembly Lithium Grease Lower Cap Screws Figure 38. Headstock leadscrew access and lubrication. -32- Model G0619 (Mfd. Since 7/18)

  • Page 35: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. READ ELECTRICAL SAFETY -33- Model G0619 (Mfd. Since 7/18) ON PAGE 33!

  • Page 36: Electrical Components

    Electrical Components Main Power Switch 20 Amp Fuse Fuse Figure 40. Main power switch and fuse. Figure 39. Motor power supply circuit board. READ ELECTRICAL SAFETY -34- Model G0619 (Mfd. Since 7/18) ON PAGE 33!
  • Page 37 Figure 44. Tachometer electrical. Figure 41. Control panel electrical. Figure 42. Chip guard safety switch. Figure 43. Tapping button slip ring contact. READ ELECTRICAL SAFETY -35- Model G0619 (Mfd. Since 7/18) ON PAGE 33!

  • Page 38: Wiring Diagram

    41 & 44 See Figure 40 0 0 0 0 Chip Guard Safety Switch See Figure 42 Control Panel Circuit Board SR44 Ground 1.55V 110V Single-Phase Power Supply READ ELECTRICAL SAFETY -36- Model G0619 (Mfd. Since 7/18) ON PAGE 33!

  • Page 39: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Headstock & Controls BUY PARTS ONLINE AT GRIZZLY.COM! -37- Model G0619 (Mfd.
  • Page 40 EXT RETAINING RING 20MM P0619047 CAP SCREW M10-1.5 X 16 P0619098 PINION GEAR P0619048 FLAT HD SCR M4-.7 X 6 P0619099 PINION FLANGE BUY PARTS ONLINE AT GRIZZLY.COM! -38- Model G0619 (Mfd. Since 7/18) Scan QR code to visit our Parts Store.
  • Page 41 CONTACT ARM P0619176 ROLL PIN 3 X 8 P0619127 PHLP HD SCR M3-.5 X 6 P0619177 COVER P0619128 WORM SHAFT P0619178 SPACER BUY PARTS ONLINE AT GRIZZLY.COM! -39- Model G0619 (Mfd. Since 7/18) Scan QR code to visit our Parts Store.

  • Page 42: Column, Table & Inverter

    Column, Table & Inverter BUY PARTS ONLINE AT GRIZZLY.COM! -40- Model G0619 (Mfd. Since 7/18) Scan QR code to visit our Parts Store.
  • Page 43 PHLP HD SCR M4-.7 X 6 P0619298 FLAT HD SCR M4-.7 X 6 P0619249 HEX BOLT M10-1.5 X 50 P0619299 CLUTCH HUB BUY PARTS ONLINE AT GRIZZLY.COM! -41- Model G0619 (Mfd. Since 7/18) Scan QR code to visit our Parts Store.

  • Page 44: Labels & Cosmetics

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. BUY PARTS ONLINE AT GRIZZLY.COM! -42- Model G0619 (Mfd.
  • Page 45 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 46 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 47: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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