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Sullair LS-20 Operator's Manual And Parts List

Industrial air compressor
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INDUSTRIAL
AIR COMPRESSOR
LS- -20 100HP (75KW)
STANDARD AND 24KT
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number 02250075- -727
eSullair Corporation

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Summary of Contents for Sullair LS-20

  • Page 1 INDUSTRIAL AIR COMPRESSOR LS- -20 100HP (75KW) STANDARD AND 24KT OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250075- -727 eSullair Corporation...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3--day courses that provide hands--on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
  • Page 3 4.1 BASIC INTRODUCTION 4.2 KEYPAD - - ALL MODELS 4.3 STATUS DISPLAYS 4.4 LAMP INDICATORS- - ALL MODELS Section 5 COMPRESSOR SYSTEMS 5.1 INTRODUCTION 5.2 DESCRIPTION OF COMPONENTS 5.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION 5.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION...
  • Page 4 TABLE OF CONTENTS (CONTINUED) Section 5 COMPRESSOR Page SYSTEMS (cont.) 5.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION 5.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION 5.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION Section 6 COMPRESSOR OPERATION 6.1 INTRODUCTION 6.2 PURPOSE OF CONTROLS 6.3 SUPERVISOR II OPERATING PARAMETERS - - SETUP 6.4 DELUXE PARAMETER SETUP 6.5 OPERATING THE COMPRESSOR 6.6 PURPOSE OF CONTROLS...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS (CONTINUED) Section 9 Page PARTS LIST 9.1 PROCEDURE FOR ORDERING PARTS 9.2 RECOMMENDED SPARE PARTS LIST 9.3 FRAME, MOTOR, COMPRESSOR AND PARTS 9.4 AIR INLET ASSEMBLY 9.5 COMPRESSOR LUBRICATION SYSTEM (AIR- -COOLED) 9.6 COMPRESSOR LUBRICATION SYSTEM WITH SPIRAL VALVE (AIR- -COOLED) 9.7 COMPRESSOR LUBRICATION SYSTEM (WATER- -COOLED) 9.8 COMPRESSOR LUBRICATION SYSTEM WITH...
  • Page 6 NOTES...
  • Page 7 SAFETY 1.1 GENERAL of hose failure, per all applicable Federal, State and Sullair Corporation and its subsidiaries design and Local codes, standards and regulations. manufacture all of their products so they can be op- erated safely. However, the responsibility for safe B.
  • Page 8 Section 1 SAFETY 1.4 FIRE AND EXPLOSION K. DO NOT attempt to operate the compressor in any classification of hazardous environment unless the compressor has been specially designed and WARNING manufactured for that duty. 1.5 MOVING PARTS When installing a Base Load Transfer (BLT) Sys- A.
  • Page 9 Section 1 SAFETY C. Operate the compressor only in open or ade- E. Disconnect, lock out, and tag all power at source quately ventilated areas. prior to attempting repairs or adjustments to rotating machinery and prior to handling any ungrounded D.
  • Page 10 Section 1 SAFETY O. DO NOT use the lifting eye bolt on the compres- before doing so, or else secure and tag the access sor motor, if supplied, to lift the entire compressor door in the open position to avoid the possibility of package.
  • Page 11 Consult a faces. Sullair representative for assistance in utilizing this The compressor/motor driveline is self--aligned by heat. the use of a rigid distance piece and supported by flexible vibration isolation mounts.
  • Page 12 (START) “I” pad and checking all protective de- applicable local electrical codes concerning isola- vices to be sure that they will de--energize the tion switches, fuse disconnects, etc. Sullair pro- starter coil when activated. vides a wiring diagram for use by the installer.
  • Page 13 Section 3 SPECIFICATIONS 3.1 TABLE OF SPECIFICATIONS DIMENSIONS (IV) (50 Hz) MODEL COOLING CAPACITY LENGTH WIDTH HEIGHT (V) WEIGHT (VI) /MIN) (MM) (MM) (MM) (KG) 100- - H 13.45 2398 1219 1886 1483 (ENCL.) 100- - H 13.45 2002 1219 1525 1197 (W/O ENCL.)
  • Page 14 Sullair 24KT compressors are filled with a lubricant Sullair standard compressors are filled with Sullube which rarely needs to be changed. In the event a 32 fluid as factory fill. change of fluid is required, use only Sullair 24KT fluid. WARNING WARNING...
  • Page 15 Section 4 SUPERVISOR II DESCRIPTION 4.1 BASIC INTRODUCTION change displays and in parameter setup mode to increment a value. Ref er t o F igur e 4 -- 1. T he S uper v is or I I has a t wo line display to show temperature, pressure and status.
  • Page 16 Section 4 SUPERVISOR II DESCRIPTION Figure 4-1 Supervisor II Panel SYSTEM GRAPHIC DISPLAY MESSAGE DISPLAY KEYPADS...
  • Page 17 Section 4 SUPERVISOR II DESCRIPTION If there are alarms active they will alternately be occurred. shown with the default display. The machine status will be displayed for two seconds then the alarms for T1 HI two seconds each. For example: @2 204 T1 HI 110 180...
  • Page 18 Section 4 SUPERVISOR II DESCRIPTION AUTO -- If lit steady, the compressor is running and in auto mode. If flashing, indicates that the compres- sor is armed but stopped because of restart timer not expired, remote stop or sequence stop. The compressor may start at any time.
  • Page 19 1. T he c om ponent s and as s em - control valves. The inlet air filters are also mounted blies of the air compressors are clearly shown. The for easy access and servicing. Figure 5-1 Sullair Series LS-20 100HP/ 75KW Rotary Screw Compressor (Air-cooled) CONTROL PANEL FLUID/AFTER...
  • Page 20 With a Sullair compressor, there is no main- rotors and the compression chamber. tenance or inspection of the internal parts of the...
  • Page 21 Section 5 COMPRESSOR SYSTEMS Figure 5-2 Compressor Piping and Instrumentation Diagram...
  • Page 22 Section 5 COMPRESSOR SYSTEMS Figure 5-3 Compressor Cooling, Lubrication and Discharge Systems Diagram check valve preventing compressed air in the ser- package when: vice line from bleeding back into the receiver on a) A pressure level, above unload setting but be- shutdown and during operation on the compressor low relief valve setting, is reached.
  • Page 23 Section 5 COMPRESSOR SYSTEMS All Sullair compressor models are equipped with a and delivers compressed air to the service line. high pressure shutdown protection to shut down the From this point on, the line air pressure is continually compressor at 190 psig (13.1 bar). This prevents the monitored by the Supervisor II.
  • Page 24 Section 5 COMPRESSOR SYSTEMS Figure 5-4A Control System Diagram...
  • Page 25 Section 5 COMPRESSOR SYSTEMS Figure 5-4B Control System Diagram...
  • Page 26 Section 5 COMPRESSOR SYSTEMS Figure 5-4C Control System Diagram...
  • Page 27 Section 5 COMPRESSOR SYSTEMS Figure 5-4D Control System Diagarm...
  • Page 28 Section 5 COMPRESSOR SYSTEMS If the Supervisor II module is operating on an “I” Figure 5-5 Air Inlet System mode, the unit runs unloaded until the line pressure falls below 100 psig (6.9 bar), at which point it pro- ceeds to the Normal Modulating Mode. If on the oth- er hand, the Supervisor II module is operating in the “A”...
  • Page 29 Section 6 COMPRESSOR OPERATION 6.1 INTRODUCTION and use. While Sullair has built into the 20 Series package a comprehensive array of controls and indicators to 6.2 PURPOSE OF CONTROLS assure its proper operation, the user should recog- All Supervisor II module (Supervisor) related func-...
  • Page 30 Section 6 COMPRESSOR OPERATION CONTROL OR INDICATOR PURPOSE THERMAL MIXING VALVE Bypasses fluid flow around the cooler until the former reaches a temperature of 170_F (77_C). Useful for fast warm--up during start. Maintains a minimum tempera- ture of 180_F (82_C) during periods of low load or low ambient temperatures.
  • Page 31 Section 6 COMPRESSOR OPERATION ly start after power up. quencing & Protocol Manual (P/N 02250057--696) for details about these modes. RST TIME 10 SEC SEQUENCE HOURS S S S S Unload Stop Timer -- If the machine is run- ning in AUTO mode, this parameter speci- S S S S Drain Interval -- The time between actua- fies the amount of time that the machine will tion of the drain valve.
  • Page 32 Section 6 COMPRESSOR OPERATION Manual for details. using “O” will put the Supervisor II in manual stop mode. Regardless of whether in “automatic” or “manual” SEQ HRS mode, control of the load solenoid will be based on 1000 the parameters UNLD and LOAD. This operation is as follows: 6.5 OPERATING THE COMPRESSOR P2 >...
  • Page 33 Section 6 COMPRESSOR OPERATION 6.7 SUPERVISOR II OUTPUT RELAYS RELAY OPERATION RUN RELAY (K1) Contact closure energizes the compressor starter. *--DELTA (K2) A timed contact used to provide Wye--delta transition time. UNLOAD/LOAD (K3) Controls ON LOAD/OFF LOAD operation of the load control solenoid valve.
  • Page 34 NOTES...
  • Page 35 Section 7 MAINTENANCE 7.1 GENERAL Figure 7-1 Air Filter (Std.) (P/N 02250060-554) As you proceed in reading this section, it will be easy to see that the maintenance program for the air com- pressor is quite minimal. The Supervisor II monitors the status of the air filter, fluid filter, and separator ele- ments.
  • Page 36 S every fluid charge change -- STANDARD MA- CHINES ONLY. Your fluid filter includes a proprietary replaceable ele- ment available solely from Sullair and its agents -- DO NOT substitute. 1. Using a strap wrench, remove the old element and gasket.
  • Page 37 10. Re--connect all pipework, making sure the return faults are found, elements must be replaced and lines extend within 1/4” (6.4mm) from the bottom Sullair contacted for further assistance. of each element. This will insure proper fluid re- 4. Reassemble in reverse order. Capscrews must be turn during operation.
  • Page 38 Section 7 MAINTENANCE Figure 7- -5 Drive Coupling Alignment Table 1 - Installation Data Max Operating Misalignment Coupling Capscrew Tightening  .030 Parallel Angular Torque Offset Inches Degrees Inches lb.--in. Inches T.I.R. 1.50 .005 .005 Angular misalignment in inches equals maximum A minus minimum B.
  • Page 39 Should your problem persist after making the example, the vibrations signature increase of recommended check, consult your nearest a damaged bearing, or the efficiency de- Sullair representative or the Sullair Corpora- crease of a dirty heat exchanger. tion factory toll free at 1--800--SULLAIR. 8.2 TROUBLESHOOTING...
  • Page 40 Section 8 TROUBLESHOOTING 8.2 TROUBLESHOOTING (Continued) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR DOES NOT Inlet Air Filter Clogged Check for maintenance message BUILD FULL DISCHARGE on Supervisor II display. Inspect and/ PRESSURE (CONT.) or change element. Inlet Valve Not Fully Open Check actuation of inlet poppet valve.

  • Page 41: Procedure For Ordering Parts

    Lading for the compressor or from the Serial Number Plate located on the compressor. The genuine Sullair service parts listed meet or exceed the demands of this compressor. Use of replacement parts other than those approved by Sullair Corporation may lead to hazardous conditions over which Sullair Corporation has no control.
  • Page 42 Section 9 ILLUSTRATIONS AND PARTS LIST 9.2 RECOMMENDED SPARE PARTS LIST (CONTINUED) DESCRIPTION KIT NUMBER QUANTITY replacement element for heavy duty filter (primary) 409853 replacement element for heavy duty filter (secondary) 409854 repair kit for air cylinder removal 606174- -001 repair kit for compressor shaft seal 02250045- -161 lubricant, 24KT (5 gallon container)
  • Page 43 Section 9 ILLUSTRATIONS AND PARTS LIST NOTES...

  • Page 44: Frame, Motor, Compressor And Parts

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.3 FRAME, MOTOR, COMPRESSOR AND PARTS...
  • Page 45 1/2”--13 x 2” 828608--200 (I) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair dis- tributors or the factory at less cost than the owner could repair the unit. For information regarding the unit...

  • Page 46: Air Inlet Assembly

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.4 AIR INLET ASSEMBLY...
  • Page 47 Section 9 ILLUSTRATIONS AND PARTS LIST 9.4 AIR INLET ASSEMBLY part number description number quantity filter, air inlet 20--100 (I) 02250060--554 gasket, 1/32” x 6 1/2” x 8 1/4” 040696 valve, air inlet 20--100 (II) 02250060--988 connector, tube m 1/4” x 1/4” 810204--025 capscrew, hex gr 5 1/2”...

  • Page 48: Compressor Lubrication System (Air- -Cooled)

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.5 COMPRESSOR LUBRICATION SYSTEM (AIR- -COOLED)
  • Page 49 Section 9 ILLUSTRATIONS AND PARTS LIST 9.5 COMPRESSOR LUBRICATION SYSTEM (AIR- -COOLED) part number description number quantity hose, corrugated 1 1/2” stl st 02250053--884 elbow, tube str thred 1 1/2” 811615--150 glass, sight 046559 valve, 1/2” 041007 glass, fluid level sight 040279 elbow, pipe 90_ 1 1/2”...
  • Page 50 Section 9 ILLUSTRATIONS AND PARTS LIST 9.5 COMPRESSOR LUBRICATION SYSTEM (AIR- -COOLED)
  • Page 51 Section 9 ILLUSTRATIONS AND PARTS LIST 9.5 COMPRESSOR LUBRICATION SYSTEM (AIR- -COOLED) (CONTINUED) part number description number quantity nipple, pipe 1/2” x 4.0” sc 40 822108--040 capscrew, hex gr5 3/8”--16 x 1 1/2” 828606--150 nipple, pipe 1--1/2” x cl sc 40 822124--000 adapter, filler 020044...

  • Page 52: Compressor Lubrication System With Spiral Valve (Air- -Cooled)

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.6 COMPRESSOR LUBRICATION SYSTEM WITH SPIRAL VALVE (AIR- -COOLED)
  • Page 53 Section 9 ILLUSTRATIONS AND PARTS LIST 9.6 COMPRESSOR LUBRICATION SYSTEM WITH SPIRAL VALVE (AIR- -COOLED) part number description number quantity tube, tv to cooler ac 1 1/2” 02250060--571 elbow, tube str thrd 1 1/2” 811615--150 glass, sight 046559 valve, 1/2” 041007 glass, fluid level sight 040279...
  • Page 54 Section 9 ILLUSTRATIONS AND PARTS LIST 9.6 COMPRESSOR LUBRICATION SYSTEM WITH SPIRAL VALVE (AIR- -COOLED)
  • Page 55 Section 9 ILLUSTRATIONS AND PARTS LIST 9.6 COMPRESSOR LUBRICATION SYSTEM WITH SPIRAL VALVE (AIR- -COOLED) (CONTINUED) part number description number quantity nipple, pipe 1 1/2” x cl sc 40 822124--000 adapter, filler 020044 washer, lock reg 3/8” 837506--094 connector, tube m 1/4” x 1/4” 810204--025 elbow, tube str thrd 1 1/4”...

  • Page 56: Compressor Lubrication System (Water- -Cooled)

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.7 COMPRESSOR LUBRICATION SYSTEM (WATER- -COOLED)
  • Page 57 Section 9 ILLUSTRATIONS AND PARTS LIST 9.7 COMPRESSOR LUBRICATION SYSTEM (WATER- -COOLED) part number description number quantity elbow, tube str thrd 1 1/2” 811615--150 glass, sight 046559 valve, 1/2” 041007 glass, fluid level sight 040279 plug, o--ring boss sae 040029 connector, tube 1 5/8”--12 x 1 1/4”...
  • Page 58 Section 9 ILLUSTRATIONS AND PARTS LIST 9.7 COMPRESSOR LUBRICATION SYSTEM (WATER- -COOLED)
  • Page 59 Section 9 ILLUSTRATIONS AND PARTS LIST 9.7 COMPRESSOR LUBRICATION SYSTEM (WATER- -COOLED) (CONTINUED) part number description number quantity nipple,pipe 1/2” x cl sc 80 822208--000 tee, straight 1/4” galv 804415--010 nipple, pipe 1/2” x 4.0” sc 40 822108--040 nipple, pipe 1 1/2” x cl sc 40 822124--000 adapter, filler 020044...

  • Page 60: Compressor Lubrication System With Spiral Valve (Water- -Cooled)

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.8 COMPRESSOR LUBRICATION SYSTEM WITH SPIRAL VALVE (WATER- -COOLED)
  • Page 61 Section 9 ILLUSTRATIONS AND PARTS LIST 9.8 COMPRESSOR LUBRICATION SYSTEM WITH SPIRAL VALVE (WATER- -COOLED) part number description number quantity elbow, tube str thrd 1 1/2” 811615--150 glass, sight 046559 valve, 1/2” 041007 hose, corrugated 1 1/4” st. st 02250064--784 glass, fluid level sight 040279 plug, o--ring boss sae...
  • Page 62 Section 9 ILLUSTRATIONS AND PARTS LIST 9.8 COMPRESSOR LUBRICATION SYSTEM WITH SPIRAL VALVE (WATER- -COOLED)
  • Page 63 Section 9 ILLUSTRATIONS AND PARTS LIST 9.8 COMPRESSOR LUBRICATION SYSTEM WITH SPIRAL VALVE (WATER- -COOLED) (CONTINUED) part number description number quantity nipple, pipe 1/2” x 4.0” sc 40 822108--040 nipple, pipe 1 1/2” x cl sc 40 822124--000 adapter, filler 020044 tube, fluid cooler to by pass tee 02250061--579...

  • Page 64: Compressor Cooler Assembly (Air- -Cooled)

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.9 COMPRESSOR COOLER ASSEMBLY (AIR- -COOLED)
  • Page 65 Section 9 ILLUSTRATIONS AND PARTS LIST 9.9 COMPRESSOR COOLER ASSEMBLY (AIR- -COOLED) part number description number quantity support, cooler 20--100 250017--630 support, cooler 20--100 250017--631 support, starter r.h. 250017--977 angle, support cooler 250017--996 support, starter l.h. 250017--978 adapter, venturi /cooler 02250062--046 cooler, air/fluid comb 20--100 02250053--915...

  • Page 66: Compressor Water System (Water- -Cooled)

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.10 COMPRESSOR WATER SYSTEM (WATER- -COOLED)
  • Page 67 Section 9 ILLUSTRATIONS AND PARTS LIST 9.10 COMPRESSOR WATER SYSTEM (WATER- -COOLED) part number description number quantity support, starter l.h. 250017--978 support, starter r.h. 250017--977 tubing, 1/4” s.s. 841215--004 1 ft. valve, water reg 1 1/4” 049474 bushing, red 1/2” x 1/4” 150# 802102--010 connector, tube m 1/4 x 1/4 810204--025...

  • Page 68: Compressor Discharge System (Air- -Cooled)

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.11 COMPRESSOR DISCHARGE SYSTEM (AIR- -COOLED)
  • Page 69 Section 9 ILLUSTRATIONS AND PARTS LIST 9.11 COMPRESSOR DISCHARGE SYSTEM (AIR- -COOLED) part number description number quantity tank, air fluid sep 14” 02250054--125 hose, corrugated st stl 3” 02250059--184 flange, threaded 2 1/2” 819315--040 tube, 2” mpv to cooler 02250053--700 silencer, air 1/2”...
  • Page 70 Section 9 ILLUSTRATIONS AND PARTS LIST 9.11 COMPRESSOR DISCHARGE SYSTEM (AIR- -COOLED)
  • Page 71 Section 9 ILLUSTRATIONS AND PARTS LIST 9.11 COMPRESSOR DISCHARGE SYSTEM (AIR- -COOLED) (CONTINUED) part number description number quantity capscrew, hex gr 5 1/2” x 1 1/2” 828608--150 washer, lock reg 1/2” 837508--125 washer, lock reg 5/8” 837510--156 nut, hex 5/8” 824210--559 fitting, compression probe 250028--635...
  • Page 72 Section 9 ILLUSTRATIONS AND PARTS LIST 9.11 COMPRESSOR DISCHARGE SYSTEM (AIR- -COOLED)
  • Page 73 Section 9 ILLUSTRATIONS AND PARTS LIST 9.11 COMPRESSOR DISCHARGE SYSTEM (AIR- -COOLED) (CONTINUED) part number description number quantity heater, sump (option) (V) adhesive, rtv108 4.7 oz tube (VI) 02250054--398 heater, sump 120v 02250069--938 connector, cord .31 cable 241585 valve, spiral (option) (VII) hose, corrugated st stl 3”...

  • Page 74: Compressor Discharge System (Water- -Cooled)

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.12 COMPRESSOR DISCHARGE SYSTEM (WATER- -COOLED)
  • Page 75 Section 9 ILLUSTRATIONS AND PARTS LIST 9.12 COMPRESSOR DISCHARGE SYSTEM (WATER- -COOLED) part number description number quantity tank, air fluid sep 14” 02250054--125 hose, corrugated st stl 3” 02250059--184 flange, threaded 2 1/2” 819315--040 silencer, air 1/2” 041006 valve, blowdown 2--way pneu (I) 250030--276 orifice, 1/2”m x 1/2”f .156 234125--156...
  • Page 76 Section 9 ILLUSTRATIONS AND PARTS LIST 9.12 COMPRESSOR DISCHARGE SYSTEM (WATER- -COOLED)
  • Page 77 Section 9 ILLUSTRATIONS AND PARTS LIST 9.12 COMPRESSOR DISCHARGE SYSTEM (WATER- -COOLED) (CONTINUED) part number description number quantity washer, pl b r 3/8” 837206--071 tube, mpv to aftclr ls--20 2” 02250061--573 elbow, pipe 2” 801515--080 elbow, tube--m 2” x 2” 810532--200 plug, pipe 1/4”...
  • Page 78 Section 9 ILLUSTRATIONS AND PARTS LIST 9.12 COMPRESSOR DISCHARGE SYSTEM (WATER- -COOLED)
  • Page 79 Section 9 ILLUSTRATIONS AND PARTS LIST 9.12 COMPRESSOR DISCHARGE SYSTEM (WATER- -COOLED) (CONTINUED) part number description number quantity heater, sump 120vac 02250069--938 adhesive, rtv108 4.7 oz tube (VI) 02250054--398 conector, cord .31 cable 241585 option, trap heater (VII) heater, trap 50 watt 120v 245572 elbow, 90_ lq--tite 1/2 846600--050...

  • Page 80: Controls

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.13 CONTROLS...
  • Page 81 Section 9 ILLUSTRATIONS AND PARTS LIST 9.13 CONTROLS part number description number quantity tee, tube m--run 1/4” 810904--025 valve, pressure regulator (I) 250017--280 strainer, v--type (II) 241771 valve, check 1/4” 049905 tubing, stainless steel 1/4” 841215--004 nipple, pipe 1/4” x cl s.s. 02250052--363 nipple, pipe 1/4”...

  • Page 82: 76 9.14 Electrical Control System (Air- -Cooled)

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.14 ELECTRIC CONTROL SYSTEM (AIR- -COOLED)
  • Page 83 Section 9 ILLUSTRATIONS AND PARTS LIST 9.14 ELECTRIC CONTROL SYSTEM (AIR- -COOLED) part number description number quantity wire, neoprene #12--4 so 850604--012 f us e, c c t d 600v ac (I ) c ons ult f ac t or y grip, cord g -- gc (I ) c ons ult f ac t or y grip, cord for so 12/4 str 3/4”...
  • Page 84 Section 9 ILLUSTRATIONS AND PARTS LIST 9.14 ELECTRIC CONTROL SYSTEM (AIR- -COOLED)
  • Page 85 Section 9 ILLUSTRATIONS AND PARTS LIST 9.14 ELECTRIC CONTROL SYSTEM (AIR- -COOLED) (CONTINUED) part number description number quantity connector, tube m 1/4” x 1/8” 810204--012 lug, hylug 849106--002 nut, plated 5/16”--18 825205--273 washer, lock ext 5/16” 838405--034 nut, hex metric m4 x .7 825904--070 washer, springlck reg m4 838804--090...

  • Page 86: 80 9.15 Electrical Control System (Water- -Cooled)

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.15 ELECTRIC CONTROL SYSTEM (WATER- -COOLED)
  • Page 87 Section 9 ILLUSTRATIONS AND PARTS LIST 9.15 ELECTRIC CONTROL SYSTEM (WATER- -COOLED) part number description number quantity fuse, cc td 2a 600ac (I) various grip, cord #1 (I) various decal, ground lug 045433 transducer, pressure 0--200# 1--5v (I) various valve, sol 3--way no 150p (II) 250038--674 switch, vac 22”...
  • Page 88 Section 9 ILLUSTRATIONS AND PARTS LIST 9.15 ELECTRIC CONTROL SYSTEM (WATER- -COOLED)
  • Page 89 Section 9 ILLUSTRATIONS AND PARTS LIST 9.15 ELECTRIC CONTROL SYSTEM (WATER- -COOLED) (CONTINUED) part number description number quantity lug, hylug 849106--002 washer, conduit red 847008--000 nut, plated 5/16”--18 825205--273 washer, lock ext 5/16” 838405--034 nut,hex metric m4 x .7 825904--070 washer, springlck reg m4 838804--090 locknut, conduit 1/2”...

  • Page 90: Unit Tubing

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.16 UNIT TUBING...
  • Page 91 Section 9 ILLUSTRATIONS AND PARTS LIST 9.16 UNIT TUBING part number description number quantity manifold, 1.25” x 1.25” out 02250045--432 connector, tube--M 3/8” x 1/4” 810206--025 tube, .38” 02250045--056 tube, .38” 02250045--057 elbow, tube--M 3/8” x 1/4” 810506--025 tube, .38” 02250044--276 elbow, tube--M 3/8”...

  • Page 92: Motor Assembly

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.17 MOTOR ASSEMBLY...
  • Page 93 Section 9 ILLUSTRATIONS AND PARTS LIST 9.17 MOTOR ASSEMBLY part number description number quantity connector, wire yellow (460V) 851000--074 Sconnector, wire yellow (575V) 851000--074 grip, cord for so 12/4 st 250018--495 screw, hex 5/16” x 1” (460V & 575V) 828605--100 lug, burndy 1/0 x 3/8”...

  • Page 94: Enclosure Assembly (Air- -Cooled)

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.18 ENCLOSURE ASSEMBLY (AIR- -COOLED)
  • Page 95 Section 9 ILLUSTRATIONS AND PARTS LIST 9.18 ENCLOSURE ASSEMBLY (AIR- -COOLED) part number description number quantity panel, end 12/16 250018--646 panel, fibgs 2” x 66.00” x 12.00” 02250060--284 panel, bottom end 02250053--970 panel, baffle sound 02250053--969 panel, fibgls 2” x 46.5” x 23” 02250059--926 panel, corner lh 02250062--531...
  • Page 96 Section 9 ILLUSTRATIONS AND PARTS LIST 9.18 ENCLOSURE ASSEMBLY (AIR- -COOLED)
  • Page 97 Section 9 ILLUSTRATIONS AND PARTS LIST 9.18 ENCLOSURE ASSEMBLY (AIR- -COOLED) (CONTINUED) part number description number quantity weatherstrip, 3/16” x 3/8” 250022--436 76 ft. washer, sprlock reg pltd 1/4” 838504--062 washer, pl b r pltd 1/4” 838204--071 nut, retainer 5/16”--18 861405--092 capscrew, hex gr5 1/4”--20 x 1”...

  • Page 98: Enclosure Assembly (Water- -Cooled)

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.19 ENCLOSURE ASSEMBLY (WATER- -COOLED)
  • Page 99 Section 9 ILLUSTRATIONS AND PARTS LIST 9.19 ENCLOSURE ASSEMBLY (WATER- -COOLED) part number description number quantity panel, end 12/16 250018--646 panel, fibgs 2” x 66.00” x 12.00” 02250060--284 panel, bottom end 02250053--970 panel, baffle sound 02250053--969 panel, fibgls 2” x 46.5” x 23” 02250059--926 panel, corner lh 02250062--531...
  • Page 100 Section 9 ILLUSTRATIONS AND PARTS LIST 9.19 ENCLOSURE ASSEMBLY (WATER- -COOLED)
  • Page 101 Section 9 ILLUSTRATIONS AND PARTS LIST 9.19 ENCLOSURE ASSEMBLY (WATER- -COOLED) (CONTINUED) part number description number quantity washer, sprlock reg pltd 1/4” 838504--062 washer, pl b r pltd 1/4” 838204--071 nut, retainer 5/16”--18 861405--092 capscrew, hex gr5 1/4”--20 x 1” 829104--100 screw, hx ser wash 5/16”...

  • Page 102: Decal Group

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.20 DECAL GROUP DANGER...
  • Page 103 Section 9 ILLUSTRATIONS AND PARTS LIST 9.20 DECAL GROUP part number description number quantity sign, warning sever fan 049855 sign, warning sever fan port 049965 sign, danger electrocution 049850 decal, rotation 7” 250021--286 decal, voltage international (460V) (I) 02250069--399 decal, caution auto start/stop 041065 decal, compressor fluid Sullube 32 250023--361...
  • Page 104 Section 9 ILLUSTRATIONS AND PARTS LIST 9.20 DECAL GROUP OIL STOP VALVE P/N 16742...
  • Page 105 Section 9 ILLUSTRATIONS AND PARTS LIST 9.20 DECAL GROUP (CONTINUED) part number description number quantity sign, warning food grade 250003--144 decal, warning auto start 250017--903 decal, danger high voltage 042218 decal, water in (I) 250019--107 decal, water out (I) 250019--108 decal, water in/out (I) 049873 decal, water drain...
  • Page 106 Section 9 ILLUSTRATIONS AND PARTS LIST 9.20 DECAL GROUP 46415...
  • Page 107 ISO 9001 02250057--624 decal, 24 KT 046415 decal, actuator 250029--836 decal, LS Supervisor II front (II) 02250073--284 decal, Sullair 02250059--054 decal, LS--20 02250061--085 decal, SRF 1/4000 fluid 250022--839 (Continued on page 103) (II) See Section 4, Supervisor II Description, Figure 4--1.
  • Page 108 Section 9 ILLUSTRATIONS AND PARTS LIST 9.20 DECAL GROUP...
  • Page 109 Section 9 ILLUSTRATIONS AND PARTS LIST 9.20 DECAL GROUP (CONTINUED) part number description number quantity decal, Sullube 250009--383 label, fluid monitor program 250022--725 decal, LS std Supervisor II information 02250073--941 decal, logo SRF 1/4000 250021--483 decal, electrical component (not shown) 250038--457 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 110: Wiring Diagram Ls- -20 Standard

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.21 WIRING DIAGRAM LS- -20 STANDARD...

  • Page 111: Wiring Diagram Wye- -Delta Standard

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.22 WIRING DIAGRAM WYE- -DELTA STANDARD...

  • Page 112: Wiring Diagram Deluxe Standard

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.23 WIRING DIAGRAM DELUXE STANDARD...

  • Page 113: Wiring Diagram Wye- -Delta Deluxe

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.24 WIRING DIAGRAM WYE- -DELTA DELUXE...
  • Page 114 WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. SULLAIR EUROPE, S.A. Sullair Road, No. 1 Zone Des Granges BP 82 Chiwan, Shekou 42602 Montbrison Cedex, France Shenzhen, Guangdong PRV. Telephone: 33- -477968470 PRC POST CODE 518068 Fax: 33- -477968499 Telephone: 755- -6851686...

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