Sullair LS20TS Operator's Manual And Parts List
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Sullair LS20TS Operator's Manual And Parts List

Sullair LS20TS Operator's Manual And Parts List

Industrial air compressor water-cooled: 300-600hp / 224-447kw air-cooled: 300-450hp / 224-336kw supervisor controller
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WATER-COOLED: 300-600HP / 224-447KW
AIR-COOLED: 300-450HP / 224-336KW
SUPERVISOR CONTROLLER™
INDUSTRIAL AIR
COMPRESSOR
L L S S 2 2 0 0 T T S S
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number
02250157-066
©Sullair Corporation

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Summary of Contents for Sullair LS20TS

  • Page 1 INDUSTRIAL AIR COMPRESSOR L L S S 2 2 0 0 T T S S WATER-COOLED: 300-600HP / 224-447KW AIR-COOLED: 300-450HP / 224-336KW SUPERVISOR CONTROLLER™ OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250157-066 ©Sullair Corporation...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are courses that provide hands-on instruction in the proper operation, mainte- nance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
  • Page 3 Section 3 SPECIFICATIONS 3.1 SPECIFICATIONS- LS20TS 3.2 LUBRICATION GUIDE- STANDARD COMPRESSORS 3.3 APPLICATION GUIDE Figure 3-2A Identification LS20TS 300-450HP/ 224-336KW Air-cooled with Supervisor Controller Figure 3-2B Identification LS20TS 300-450HP/ 224-336KW Water-cooled with Supervisor Controller Figure 3-2C Identification LS20TS 500-600HP/ 373-447KW...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Section 4 INSTALLATION 4.1 MOUNTING OF COMPRESSOR 4.2 VENTILATION AND COOLING 4.3 SERVICE AIR PIPING 4.4 COUPLING ALIGNMENT CHECK 4.5 FLUID LEVEL CHECK 4.6 ELECTRICAL PREPARATION 4.7 MOTOR ROTATION CHECK Section 5 SUPERVISOR CONTROLLER™ Figure 5-1 Supervisor Controller Panel Section 6 OPERATION 6.1 GENERAL...
  • Page 5 TABLE OF CONTENTS Section 8 TROUBLESHOOTING 8.1 TROUBLESHOOTING 8.2 TROUBLESHOOTING GUIDE Section 9 ILLUSTRATIONS 9.1 PROCEDURE FOR ORDERING PARTS AND PARTS LIST 9.2 RECOMMENDED SPARE PARTS LIST - TS20S 9.3 MOTOR, FRAME, COMPRESSOR AND PARTS - 300-450HP / 223-336KW 9.4 MOTOR, FRAME, COMPRESSOR AND PARTS - 500-600HP / 373-447KW 9.5 AIR INLET SYSTEM WITH OIL INJECTION VALVE 9.6 FLUID COOLING SYSTEM- 300-450HP / 223-336KW...
  • Page 6 9.30 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS 500-600HP / 373-447KW WATER-COOLED 9.31 WIRING DIAGRAM- LS20TS WATER-COOLED SOLID STATE STARTER WITH SUPERVISOR CONTROLLER 9.32 WIRING DIAGRAM- LS20TS AIR-COOLED SOLID STATE REMOTE COOLER PACK WITH SUPERVISOR CONTROLLER 9.33 WIRING DIAGRAM- LS20TS VFD REMOTE COOLER PACK WITH SUPERVISOR CONTROLLER...
  • Page 7 A. Install an appropriate flow-limiting valve between the service air outlet and the shut-off (throttle) Sullair Corporation and its subsidiaries design and valve, either at the compressor or at any other point manufacture all of their products so they can be along the air line, when an air hose exceeding operated safely.
  • Page 8 Section 1 SAFETY of compressed air discharge. ing and operating the compressor. J. Use air at pressures less than 2.1 bar for clean- I. Keep oily rags, trash, leaves, litter or other com- ing purposes, and then only with effective chip bustibles out of and away from the compressor.
  • Page 9 Section 1 SAFETY OSHA Standards 29 CFR 1910 and/or any applica- State and Local codes, standards and regulations, ble Federal, State or Local codes or regulations. including those of the National Electrical Code, and also including those relative to equipment ground- ing conductors, and only by personnel that are trained, qualified and delegated to do so.
  • Page 10 Section 1 SAFETY C. Make sure entire lifting, rigging and supporting raise or transport it any significant distance. structure has been inspected, is in good condition L. Make sure forklift truck forks are fully engaged and has a rated capacity of at least the weight of and tipped back prior to lifting or transporting the the compressor.
  • Page 11 Section 2 DESCRIPTION 2.1 INTRODUCTION and the stator and also between the rotors Your new Sullair lubricated rotary screw air com- themselves. pressor will provide you with a unique experience in • Acts as a lubricating film between the rotors...
  • Page 12 Section 2 DESCRIPTION Figure 2-1A Sullair Series LS20T Rotary Screw Compressor- Air-cooled (Typical) FRONT VIEW A AIR INLET FILTER B MOTOR C CONTROL PANEL D COMPRESSOR UNIT E SUMP TANK F FLUID FILL G COOLERS REAR VIEW...
  • Page 13 Section 2 DESCRIPTION Figure 2-1B Sullair Series LS20T Rotary Screw Compressor- Water-cooled (Typical) FRONT VIEW A AIR INLET FILTER B MOTOR C CONTROL PANEL D COMPRESSOR UNIT E SUMP TANK F FLUID FILL G COOLERS H COOLERS J WATER SEPARATOR...
  • Page 14 Section 2 DESCRIPTION Figure 2-2 Compressor Cooling, Lubrication and Discharge System (Typical) KEY (CONTINUED) A FLUID (LINE) L FROM UNIT B AIR/FLUID (LINE) SUMP/SEPARATOR TANK C AIR (LINE) N MAIN FLUID FILTER D WATER (LINE) P OIL STOP VALVE MOISTURE SEPARATOR MINIMUM PRESSURE/ CHECK VALVE...
  • Page 15 Section 2 DESCRIPTION tion while supplying air to the system. This valve START MODE - TO 160 PSIG (11 BAR) also acts as a check valve preventing compressed When the compressor start button is depressed, air in the service line from bleeding back into the the pressure will rise from 0 to 160 psig (0 to 11 receiver on shutdown and during operation on the bar).
  • Page 16 Section 2 DESCRIPTION UNLOAD MODE - EXCESS OF 360 PSIG (24.8 earlier. This cycle will repeat itself, maintaining the BAR) demand required on the system line supply. As the required air is reduce, the discharge pres- SHUTDOWN MODE sure and line pressure rise above the 360 psig (24.8 When the compressor is shut down based on a bar), the Supervisor activates the unload solenoid manual shutdown, a safety shutdown or an auto-...
  • Page 17 Section 2 DESCRIPTION Figure 2-3A Control System Diagram- Functional Components KEY (CONTINUED) H CONTROL LINE FILTER A MINIMUM PRESSURE/ CHECK VALVE J AIR INLET POPPET VALVE DOWNSTREAM PRESSURE REGULATOR VALVE (60 PSIG) K FROM SUMP MODULATING CONTROL REGULATOR L BLOWDOWN VALVE VALVE D BLOWDOWN SOLENOID VALVE LEGEND...
  • Page 18 Section 2 DESCRIPTION Figure 2-3B Control System Diagram- START...
  • Page 19 Section 2 DESCRIPTION Figure 2-3C Control System Diagram- MODULATION...
  • Page 20 Section 2 DESCRIPTION Figure 2-3D Control System Diagram- FULL LOAD...
  • Page 21 Section 2 DESCRIPTION Figure 2-3E Control System Diagram- UNLOAD...
  • Page 22 Section 2 DESCRIPTION Figure 2-4 Air Inlet System 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIP- TION Refer to Figure 2-4. The Compressor Inlet System consists of a dry-type air filter, a vacuum switch, and an air inlet valve. At 20” water column, the inlet vacuum switch will allow the Supervisor Controller to indicate that “AIR FILTER MAINT RQD”...
  • Page 23 (II) (I) Add an additional mm to Height for enclosed models. Add an additional mm to height for air inlet cap. (II) Add kg for enclosed models. For noise level information, please contact the Sullair Factory Service Department. COMPRESSOR: Type:...
  • Page 24 3.3 APPLICATION GUIDE gases are present in the air. Sullair encourages the user to participate in a fluid analysis program with the fluid suppliers. This could Maintenance of all other components is still recom- result in a fluid change interval differing from that mended as indicated in the Operator’s Manual.
  • Page 25 Section 3 SPECIFICATIONS Figure 3-2A Identification LS20TS 300-450HP/ 224-336KW Air-cooled with Supervisor Controller 02250155-440R00...
  • Page 26 Section 3 SPECIFICATIONS Figure 3-2B Identification LS20TS 300-450HP/ 224-336KW Water-cooled with Supervisor Controller 02250157-907R00...
  • Page 27 Section 3 SPECIFICATIONS Figure 3-2C Identification LS20TS 500-600HP/ 373-447KW Water-cooled with Supervisor Controller 02250139-587R01...
  • Page 28 Section 3 SPECIFICATIONS Figure 3-2D Identification LS20TS 300-450HP/ 224-336KW Remote Cooler 02250150-107R01...

  • Page 29: Mounting Of Compressor

    For water-cooled compressors, it is necessary to heating, providing excessive pressure drop is not check the cooling water supply. The water system created across the fan. Consult a Sullair office for must be capable of supplying flow rate as listed in assistance in utilizing this heat.

  • Page 30: Coupling Alignment Check

    WATER LEG BY-PASS GATE VALVES TRAP GATE VALVE SULLAIR DRYER Mixing of other lubricants within the compressor Sullube should not be used with PVC piping sys- unit will void all warranties! tems. It may affect the bond at cemented joints.

  • Page 31: Fluid Level Check

    EMERGENCY STOP button and press once, cerning isolation switches, fuse disconnects, etc. Sullair provides a wiring diagram for use by the quickly and in succession, the (START) “ ” and installer.
  • Page 32 Section 5 SUPERVISOR CONTROLLER™ Figure 5-1 Supervisor Controller Panel E-STOP BUTTON DISPLAY KEY PADS For information concerning all aspects of the Supervisor Controller, consult the Supervisor Controller Manual.

  • Page 33: General

    OPERATION 6.1 GENERAL will call for service or indicate the beginning of a While Sullair has built into this compressor a com- malfunction. Before starting your Sullair compres- prehensive array of controls and indicators to sor, read this section thoroughly and familiarize...

  • Page 34: Initial Start-Up Procedure

    Section 6 OPERATION 6.2 PURPOSE OF CONTROLS (CONTINUED) CONTROL OR INDICATION PURPOSE PRESSURE REGULATOR (REFER- Opens a pressure line between the sump and the inlet poppet ENCE) valve after initial startup. This pressure overcomes the internal spring load, allowing the inlet poppet valve the ability to modulate as required by the service line.

  • Page 35: Maintenance Introduction

    Section 7 MAINTENANCE 7.1 MAINTENANCE INTRODUCTION 7.5 FLUID CHANGE The Supervisor Controller monitors the status of Standard models are filled with Sullube. Sullube the air filter, fluid filter, and separator elements. should be changed under the following conditions, When maintenance to these devices is required, whichever occur first: the Supervisor will display the appropriate mainte- 1.

  • Page 36: Air Filter Maintenance

    6. Lubricate the new seals with the same type of ture, it is important that ONLY replacement ele- fluid used in the compressor and position each ments identified with the Sullair name, logo and seal in its appropriate place. appropriate part numbers be used, and that sub- stitute elements NOT be used, due to the fact that 7.
  • Page 37 Section 7 MAINTENANCE Figure 7-2 Air Filter Replacement (P/N 048456) HOUSING SECONDARY ELEMENT** DUST COVER SAFETY SIGNAL PRIMARY ELEMENT* RETAINING CLIP WING NUT SEALING WASHER REPLACEMENT ELEMENT P/N: 02250135-150 (Primary) REPLACEMENT ELEMENT P/N: 048463 (Secondary) lock ring, which fastens the cover to the ele- What you may need to perform ment.

  • Page 38: Separator Maintenance

    Sullair has provided a 1”-8unc nut to the What you may need to perform top lid so it can be removed by a 1”-8unc eyebolt...

  • Page 39: Oil Return/Sight Glass Maintenance

    Section 7 MAINTENANCE 9. Clean the fluid return line orifice installed in the Figure 7-4 Oil Return/Sight Glass side of the compressor unit air end. 10. After assembly is complete, check for continuity between the separator flange and the lid and tank flange with an ohmmeter.

  • Page 40: Differential Pressure Regulator Adjustment

    Section 7 MAINTENANCE Figure 7-6 Drive Coupling What you may need to perform this maintenance: Replacement filter assembly no. 02250117-782 Open-ended (size 1/4”) or adjustable cresent wrench Use the following instructions as a guide: 1. Disconnect the tubes at the tops of the sight glass assemblies.

  • Page 41: Troubleshooting Guide

    Should your problem persist after making the rec- nent replacement procedures. ommended check, consult your nearest Sullair rep- resentative or the Sullair Corporation factory. A detailed visual inspection is worth performing for almost any problems which may prevent unneces- 8.2 TROUBLESHOOTING GUIDE...
  • Page 42 Section 8 TROUBLESHOOTING 8.2 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR High Discharge Temperature Cooling water flow insufficient; check water lines and SHUTS DOWN (Cont.) valves (water-cooled). (CONTINUED) Cooler plugged; clean tubes. If plugging persists, install water conditioner (water-cooled). Low fluid level;...
  • Page 43 Section 8 TROUBLESHOOTING 8.2 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY LINE PRESSURE Defective Blowdown Solenoid Repair or replace if necessary (kit available). RISES ABOVE P2 Valve PRESSURE (CONT.) Defective Blowdown Valve Check that sump pressure is exhausted to the atmos- phere when the unload pressure setting on Supervisor Controller is met, or repair or replace if necessary (kit available).
  • Page 44 NOTES...

  • Page 45: Procedure For Ordering Parts

    ILLUSTRATIONS AND PARTS LIST 9.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the addresses, telephone or fax numbers below.
  • Page 46 Section 9 ILLUSTRATIONS AND PARTS LIST 9.2 SPARE PARTS LIST- LS20TS LIST DESCRIPTION ORDER REFERENCE KIT NUMBER Replacement element kit for primary separator element 02250119-666 (including cover gasket) (300-450HP/224-336KW) (I) 02250122-833 Replacement element kit for secondary separator element 02250119-667 (300-450HP/224-336KW) (I)
  • Page 47 Section 9 ILLUSTRATIONS AND PARTS LIST 9.2 SPARE PARTS LIST- LS20TS (CONTINUED) LIST DESCRIPTION ORDER REFERENCE KIT NUMBER Repair kit for thermal valve 02250139-130 02250139-865 Replacement probe for 02250058-087 02250058-087 Replacement probe for 250039-909 250039-909 Repair kit for shaft seal...

  • Page 48: Motor, Frame, Compressor And Parts

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.3 MOTOR, FRAME, COMPRESSOR AND PARTS- 300-450HP/ 224-336KW 02250142-662R00...
  • Page 49 (I) Due to customized motor variances consult factory for part number. (II) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.

  • Page 50: Motor, Frame, Compressor And Parts- 500-600Hp/373-447Kw

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.4 MOTOR, FRAME, COMPRESSOR AND PARTS- 500-600HP/373-447KW 02250153-394R00...
  • Page 51 (II) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.

  • Page 52: Air Inlet System With Oil Injection Valve

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.5 AIR INLET SYSTEM WITH OIL INJECTION VALVE 02250142-581R00...
  • Page 53 Section 9 ILLUSTRATIONS AND PARTS LIST 9.5 AIR INLET SYSTEM WITH OIL INJECTION VALVE part number description number quantity orifice, .031” x .25m x .25m nptf 02250101-191 valve, check 1/4”nptf viton seat 02250110-557 filter, assembly genisis filter (I) 02250117-782 orifice, .062 .25 fnpt x .25 mnpt 02250118-585 tube, 7”...
  • Page 54 Section 9 ILLUSTRATIONS AND PARTS LIST 9.5 AIR INLET SYSTEM WITH OIL INJECTION VALVE 02250142-581R00...
  • Page 55 Section 9 ILLUSTRATIONS AND PARTS LIST 9.5 AIR INLET SYSTEM WITH OIL INJECTION VALVE (CONTINUED) part number description number quantity nut, hex f pltd 3/8-16 825306-347 capscrew, hex gr5 5/8-11 x 1 1/2 829110-150 capscrew, hex gr5 3/4-10 x 2 829112-200 screw, hex ser washer 3/8-16 x 1 829706-100...

  • Page 56: Fluid Cooling System- 300-450Hp / 223-336Kw Water-Cooled

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.6 FLUID COOLING SYSTEM- 300-450HP/ 224-336KW WATER-COOLED 02250134-188R00...
  • Page 57 08030 400# 400hp 02250139-059 cooler, oil/wtr 08036 400# 400hp 02250139-060 support, cooler ls20ts aftclr 350# 02250139-203 nut, hex pltd 1/2-13 825208-448 capscr, hex gr5 1/2-13 x 1 1/2 829108-150 washer, spr lock reg pltd 1/2...

  • Page 58: Fluid Cooling System- 500-600Hp/373-447Kw Water-Cooled

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.7 FLUID COOLING SYSTEM- 500-600HP/373-447KW WATER-COOLED 02250139-110R00...
  • Page 59 08042 400# 600hp 02250139-061 cooler, oil/wtr 08066 400# 600hp 02250139-062 support, cooler ls20ts aftclr 350# 02250139-203 nut, hex pltd 1/2-13 825208-448 capscrew, hex gr5 1/2-13 x 1 1/2 829108-150 washer, spr lock reg pltd 1/2...

  • Page 60: Fluid Cooling System- 300-450Hp / 223-336Kw Air-Cooled Remote

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.8 FLUID COOLING SYSTEM- 300-450HP/ 224-336KW AIR-COOLED REMOTE 02250150-108R01...
  • Page 61 02250148-518 angle, support clr/msep ls20ts rmt 02250148-521 tube, msep/mdrn ls20ts ac 02250148-523 cooler, pack ls20ts 450hp ac rmte 02250150-106 pipe assembly, clr/msep ls20ts ac 02250155-422 gasket, asa flange 300# 2” 240620-006 gasket, asa flange 300# 2-1/2”...
  • Page 62 Section 9 ILLUSTRATIONS AND PARTS LIST 9.8 FLUID COOLING SYSTEM- 300-450HP/ 224-336KW AIR-COOLED REMOTE 02250150-108R01...
  • Page 63 Section 9 ILLUSTRATIONS AND PARTS LIST 9.8 FLUID COOLING SYSTEM- 300-450HP/ 224-336KW AIR-COOLED REMOTE (CONTNIUED) part number description number quantity nipple, pipe-xs plt 3/4 x 2 866412-020 nipple, pipe-xs plt 3/4 x 3 866412-030 plug, pipe 1/4” 3000# stl plt 866900-010 bushing, red pltd 1 x 3/4 867104-030...

  • Page 64: Air Piping System- 300-450Hp / 223-336Kw Air-Cooled

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.9 AIR PIPING SYSTEM- 300-450/224-336KW AIR-COOLED 02250147-357R01...
  • Page 65 2-1/2fx1/4”nx2-1/2f 02250147-368 pipe, assembly ls20ts flg/out 2-1/2 02250147-369 angle, support ls20ts ac outlet pipe 02250147-461 support, upright-piping ls20ts ac 02250147-462 angle, support ls20ts outlet elb ac 02250147-760 gasket, asa flange 300# 2-1/2” 240620-007 sub assembly, vlv min press/chk asm(2.5”) (I)

  • Page 66: Air Piping System- 300-450Hp / 223-336Kw Water-Cooled

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.10 AIR PIPING SYSTEM- 300-450HP/224-336KW WATER-COOLED 02250134-190R02...
  • Page 67 3/4” npt apollo 02250117-792 support, 3/4” cust conn mdrn ls20t 02250137-659 pipe, assembly ls20ts flg/clr 2-1/2 02250139-210 elbow, red 2-1/2 x 2 300# 02250139-598 tube, moistdr ls20ts wc 02250139-607 gasket, asa flange 300# 2” 240620-006 gasket, asa flange 300# 2-1/2”...
  • Page 68 Section 9 ILLUSTRATIONS AND PARTS LIST 9.11 AIR PIPING SYSTEM- AIR PIPING 500-600HP/373-447KW WATER-COOLED 02250139-584R01...
  • Page 69 3/4” npt apollo 02250117-792 support, 3/4” cust conn mdrn ls20t 02250137-659 pipe, assembly ls20ts flg/clr 3” wc 02250152-453 separator, water 3”-300#flg horz 02250153-014 elbow, flanged 90 3” 300# w/1/4”port 02250153-019 elbow, weld red aftclr out-ls20ts...

  • Page 70: Fluid Piping System- 300-450Hp / 223-336Kw Air-Cooled

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.12 FLUID PIPING SYSTEM- 300-450/224-336KW AIR-COOLED 02250147-358R02...
  • Page 71 2”face/2-1/2”sae 02250139-129 valve, thermal 220f 2-1/2”sae asy (III) 02250139-130 tube, thrmvlv/flt ls20ts wc 02250139-605 support, water conn - 2”npt ls20ts 02250140-588 tube, in/thrmvlv ls20ts rmt ac 02250147-426 tube, out/thrmvlv ls20ts rmt ac 02250147-428 tube, elb/elb ls20ts rmt ac 02250147-430 switch, temperature n.o.
  • Page 72 Section 9 ILLUSTRATIONS AND PARTS LIST 9.12 FLUID PIPING SYSTEM- 300-450/224-336KW AIR-COOLED 02250147-358R02...
  • Page 73 Section 9 ILLUSTRATIONS AND PARTS LIST 9.12 FLUID PIPING SYSTEM- 300-450/224-336KW AIR-COOLED (CONTINUED) part number description number quantity elbow, tube 90 deg m 2 x 2 810532-200 elbow, tube union 2 811232-200 elbow, tube str thrd 2 x 2 1/2 811632-250 connector, tube str thd 2 x 2 1/2 811832-250...

  • Page 74: Fluid Piping System- 300-450Hp / 223-336Kw Water-Cooled

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.13 FLUID PIPING SYSTEM- 300-450/224-336KW WATER-COOLED 02250156-431R00...
  • Page 75 2” - viton 02250099-415 filter, oil assy parker (II) 02250111-592 flange, adapter 2”face/2-1/2”sae 02250139-129 valve, thermal 220f 2-1/2”sae asy (III) 02250139-130 tube, thrmvlv/clr ls20ts wc 02250139-601 tube, clr/thrmvlv ls20ts wc 02250139-603 tube, thrmvlv/flt ls20ts wc 02250139-605 adapter, sae block-2” ls20ts 02250155-077...
  • Page 76 Section 9 ILLUSTRATIONS AND PARTS LIST 9.13 FLUID PIPING SYSTEM- 300-450/224-336KW WATER-COOLED 02250156-431R00...
  • Page 77 Section 9 ILLUSTRATIONS AND PARTS LIST 9.13 FLUID PIPING SYSTEM- 300-450/224-336KW WATER-COOLED (CONTINUED) part number description number quantity bushing, red pltd 1/4 x 1/8 867100-005 capscrew, ferry head hd pltd 1/2-13 x 1 1/4 867308-125 stud, threaded 1/2-13 x 4 plt 873808-040 connector, tube-m 1/4 x 1/4 ss 876804-025...
  • Page 78 Section 9 ILLUSTRATIONS AND PARTS LIST 9.14 FLUID PIPING SYSTEM- 500-600/373-447KW WATER-COOLED 02250139-585R01...
  • Page 79 2” - viton 02250099-415 filter, oil assy parker (II) 02250111-592 flange, adapter 2”face/2-1/2”sae 02250139-129 valve, thermal 220f 2-1/2”sae asy (III) 02250139-130 tube, thrmvlv/flt ls20ts wc 02250139-605 tube, clr/thrmvlv ls20ts wc 02250152-564 tube, thrmvlv/clr ls20ts wc 02250152-566 adapter, sae block-2” ls20ts 02250155-077...
  • Page 80 Section 9 ILLUSTRATIONS AND PARTS LIST 9.14 FLUID PIPING SYSTEM- 500-600/373-447KW WATER-COOLED 02250139-585R01...
  • Page 81 Section 9 ILLUSTRATIONS AND PARTS LIST 9.14 FLUID PIPING SYSTEM- 500-600/373-447KW WATER-COOLED (CONTINUED) part number description number quantity washer, pl-b reg pltd 5/8 838210-112 bushing, red pltd 1/4 x 1/8 867100-005 capscrew, ferry head hd pltd 1/2-13 x 1 1/4 867308-125 stud, threaded 1/2-13 x 4 plt 873808-040...
  • Page 82 Section 9 ILLUSTRATIONS AND PARTS LIST 9.15 DISCHARGE SYSTEM - 300-450HP/224-336KW 02250138-950R01...
  • Page 83 500# (II) 02250119-666 element, sep/sec ls20ts 500# (II) 02250119-667 tank, air/oil 24” t-tnk 400psig 02250119-805 gasket, sep ls20ts 16” flange (III) 02250121-188 adapter, discharge vlv m85 ddh204 hp 02250124-030 orifice, plug brass 1/8”npt x 1/32” 02250125-774 orifice, plug brass 1/8”npt x 3/32”...
  • Page 84 Section 9 ILLUSTRATIONS AND PARTS LIST 9.15 DISCHARGE SYSTEM - 300-450HP/224-336KW 02250138-950R01...
  • Page 85 Section 9 ILLUSTRATIONS AND PARTS LIST 9.15 DISCHARGE SYSTEM - 300-450HP/224-336KW (CONTINUED) part number description number quantity valve, check 1/2” 042694 valve, pneu (nc) 500# rn bdv (V) 045116 gasket, asa flange 300# 2-1/2” 240620-007 gasket, asa flange 300# 3” 240620-008 fitting, compress adj 250028-635...
  • Page 86 Section 9 ILLUSTRATIONS AND PARTS LIST 9.15 DISCHARGE SYSTEM - 300-450HP/224-336KW 02250138-950R01...
  • Page 87 Section 9 ILLUSTRATIONS AND PARTS LIST 9.15 DISCHARGE SYSTEM - 300-450HP/224-336KW (CONTINUED) part number description number quantity nipple, pipe-xs plt 3/8 x cl 866406-000 nipple, pipe-xs plt 1/2 x cl 866408-000 nipple, pipe-xs plt 1/2 x 2 866408-020 nipple, pipe-xs plt 1 1/2 x 2 866424-020 plug, pipe 1/4”...
  • Page 88 Section 9 ILLUSTRATIONS AND PARTS LIST 9.16 DISCHARGE SYSTEM - 300-450HP/224-336KW WITH SWING LID 02250154-931R00...
  • Page 89 3/4” npt apollo 02250117-792 element, sep/pri ls20ts 500# (III) 02250119-666 element, sep/sec ls20ts 500# (III) 02250119-667 gasket, sep ls20ts 16” flange (IV) 02250121-188 adapter, discharge vlv m85 ddh204 hp 02250124-030 orifice, plug brass 1/8”npt x 1/32” 02250125-774 orifice, plug brass 1/8”npt x 3/32”...
  • Page 90 Section 9 ILLUSTRATIONS AND PARTS LIST 9.16 DISCHARGE SYSTEM - 300-450HP/224-336KW WITH SWING LID 02250154-931R00...
  • Page 91 ILLUSTRATIONS AND PARTS LIST 9.16 DISCHARGE SYSTEM - 300-450HP/224-336KW WITH SWING LID (CONTINUED) part number description number quantity pipe, discharge assy ls20ts 350# 02250139-246 tube, sump drain ls20ts 02250139-622 tank, air-oil ls20ts 400# 02250154-918 boom, tank lid - ls20ts 02250155-104...
  • Page 92 Section 9 ILLUSTRATIONS AND PARTS LIST 9.16 DISCHARGE SYSTEM - 300-450HP/224-336KW WITH SWING LID 02250154-931R00...
  • Page 93 Section 9 ILLUSTRATIONS AND PARTS LIST 9.16 DISCHARGE SYSTEM - 300-450HP/224-336KW WITH SWING LID (CONTINUED) part number description number quantity washer, spr lock reg pltd 3/4 837812-188 washer, pl-b reg pltd 1/2 838208-112 washer, pl-b reg pltd 3/4 838212-112 bulkhead, pipe 3/4” npt 841500-012 elbow, pipe 90m/f 1/4 x 1/4 860704-025...

  • Page 94: Discharge System - 500-600Hp/373-447Kw

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.17 DISCHARGE SYSTEM - 500-600HP/373-447KW 02250152-892R01...
  • Page 95 (I) 02250117-782 valve, ball 3/4” npt apollo 02250117-792 tank, air/oil 24” t-tnk 400psig 02250119-805 gasket, sep ls20ts 16” flange 02250121-188 adapter, discharge vlv m85 ddh204 hp 02250124-030 orifice, plug brass 1/8”npt x 1/32” 02250125-774 orifice, plug brass 1/8”npt x 3/32”...
  • Page 96 Section 9 ILLUSTRATIONS AND PARTS LIST 9.17 DISCHARGE SYSTEM - 500-600HP/373-447KW 02250152-892R01...
  • Page 97 Section 9 ILLUSTRATIONS AND PARTS LIST 9.17 DISCHARGE SYSTEM - 500-600HP/373-447KW (CONTINUED) part number description number quantity fitting, compress adj 250028-635 probe, rtd 100 ohm plat 3.5”x 12ft (V) 250039-909 connector, tube-f 1/4 x 1/4 810104-025 connector, tube-m 3/4 x 3/4 810212-075 elbow, tube 90 deg m 1/2 x 1/2 810508-050...

  • Page 98: Discharge System- 500-600Hp/373-447Kw With Swing Lid

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.18 DISCHARGE SYSTEM- 500-600HP/373-447KW WITH SWING LID 02250155-496R00...
  • Page 99 02250116-089 filter, assembly genisis filter (I) 02250117-782 valve, ball 3/4” npt apollo 02250117-792 gasket, sep ls20ts 16” flange (II) 02250121-188 adapter, discharge vlv m85 ddh204 hp 02250124-030 orifice, plug brass 1/8”npt x 1/32” 02250125-774 orifice, plug brass 1/8”npt x 3/32”...
  • Page 100 Section 9 ILLUSTRATIONS AND PARTS LIST 9.18 DISCHARGE SYSTEM- 500-600HP/373-447KW WITH SWING LID 02250155-496R00...
  • Page 101 Section 9 ILLUSTRATIONS AND PARTS LIST 9.18 DISCHARGE SYSTEM- 500-600HP/373-447KW WITH SWING LID (CONTINUED) part number description number quantity plug, o-ring boss sae 1 1/4 040029 valve, check 1/2” 042694 valve, pneu (nc) 500# rn bdv (V) 045116 gasket, asa flange 300# 2-1/2” 240620-007 gasket, asa flange 300# 3”...
  • Page 102 Section 9 ILLUSTRATIONS AND PARTS LIST 9.18 DISCHARGE SYSTEM- 500-600HP/373-447KW WITH SWING LID 02250155-496R00...
  • Page 103 Section 9 ILLUSTRATIONS AND PARTS LIST 9.18 DISCHARGE SYSTEM- 500-600HP/373-447KW WITH SWING LID (CONTINUED) part number description number quantity nipple, pipe-xs plt 3/8 x cl 866406-000 nipple, pipe-xs plt 1/2 x cl 866408-000 nipple, pipe-xs plt 1/2 x 2 866408-020 nipple, pipe-xs plt 1 1/2 x 2 866424-020 plug, pipe 1/4”...

  • Page 104: Control/Start System

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.19 CONTROL/START SYSTEM 02250146-367R00...
  • Page 105 Section 9 ILLUSTRATIONS AND PARTS LIST 9.19 CONTROL/START SYSTEM part number description number quantity filter, coalescing 425 psi @ 265deg (I) 02250058-442 locknut, n4 conduit sealing 02250071-362 grip, cord n4 .125-.187 x 1/2” 02250071-379 grip, cord n4 .250-.375 x 1/2” 02250071-381 switch, vacuum 22”wc n4 6ft cable 5a 02250078-249...
  • Page 106 Section 9 ILLUSTRATIONS AND PARTS LIST 9.19 CONTROL/START SYSTEM 02250146-367R00...
  • Page 107 Section 9 ILLUSTRATIONS AND PARTS LIST 9.19 CONTROL/START SYSTEM (CONTINUED) part number description number quantity nut, hex pltd 3/8-16 825206-337 nut, hex f pltd 1/4-20 825304-236 nut, hex f pltd 3/8-16 825306-347 capscrew, hex gr5 3/8-16 x 1 829106-100 capscrew, hex gr5 1/2-13 x 1 1/2 829108-150 screw, hex ser washer 1/4-20 x 1/2 829704-050...

  • Page 108: Control Panel

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.20 CONTROL PANEL 02250138-633R00...
  • Page 109 02250048-822 panel, cover supervisor ii 02250054-854 nameplate, sullair serial number 02250059-318 gasket, ctl pnl super ii 02250071-093 grip, cord n4 .250-.375 x 1/2” 02250071-381 control, supervisor iii display mod 02250119-330 decal, supervisor front...

  • Page 110: Enclosure

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.21 ENCLOSURE 02250139-119R01...
  • Page 111 02250139-327 panel, upper encl rear ls20ts 02250139-328 panel, upper encl front ls20ts-400 02250139-329 panel, roof /w hatch ls20ts-300/600 02250139-344 panel, roof cent /w fan ls20ts 02250139-346 channel, btm sill ls20ts-300/600 02250139-479 panel, roof center ls20ts 02250139-497 panel, baf-end ls20ts 02250139-503...
  • Page 112 Section 9 ILLUSTRATIONS AND PARTS LIST 9.21 ENCLOSURE 02250139-119R01...
  • Page 113 Section 9 ILLUSTRATIONS AND PARTS LIST 9.21 ENCLOSURE (CONTINUED) part number description number quantity panel, roof encl 20/16 250028-574 panel, fiberglass 20.5 x 47 x 2 250029-247 panel, fiberglass 16 x 62.5 x 2 250041-256 panel, fiberglass 11 x 62.5 x 2 250041-257 panel, corner encl upper lh 250042-879...

  • Page 114: Decal Group

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.22 DECAL GROUP...
  • Page 115 Section 9 ILLUSTRATIONS AND PARTS LIST 9.22 DECAL GROUP part number description number quantity sign, air breathing (danger) 250027-935 sign, warning “food grade” lube 250003-144 sign, warning ground fault 049852 decal, warning auto start 250017-903 sign, danger electrocution 049850 sign, warning hot surfaces 407408 sign, warning sever - fan 049855...
  • Page 116 Section 9 ILLUSTRATIONS AND PARTS LIST 9.22 DECAL GROUP...
  • Page 117 Section 9 ILLUSTRATIONS AND PARTS LIST 9.22 DECAL GROUP (CONTINUED) part number description number quantity sign, warning “compressor fluid fill cap” 049685 decal, warning mixing fluids 02250110-891 decal, danger high voltage 042218 decal, rotation 250021-286 decal, rotation 250021-564 decal, fluid Sullube 02250069-389 decal, water inlet-outlet 049873...
  • Page 118 Section 9 ILLUSTRATIONS AND PARTS LIST 9.22 DECAL GROUP...
  • Page 119 ISO 9001 02250057-624 decal, protective earth ground 02250075-045 decal, earth ground 02250075-046 decal, PE designation 02250075-540 decal, LS20T black 4” ht. 02250071-287 decal, Sullair logo 4 x 32” black 02250059-060 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR...

  • Page 120: Decal Locations- Open Air-Cooled

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.23 DECAL LOCATIONS- OPEN AIR-COOLED...
  • Page 121 041065 decal, warning auto start 250017-903 decal, LS20T black 4” ht. 02250071-287 decal, ISO 9001 02250057-624 decal, Sullair logo 4 x 32” black 02250059-060 sign, danger electrocution 049850 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR...

  • Page 122: Decal Locations- Open Water-Cooled

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.24 DECAL LOCATIONS- OPEN WATER-COOLED...
  • Page 123 041065 decal, warning auto start 250017-903 decal, LS20T black 4” ht. 02250071-287 decal, ISO 9001 02250057-624 decal, Sullair logo 4 x 32” black 02250059-060 sign, danger electrocution 049850 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR...

  • Page 124: Decal Locations- Remote Cooler

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.25 DECAL LOCATIONS- REMOTE COOLER...
  • Page 125 Section 9 ILLUSTRATIONS AND PARTS LIST 9.25 DECAL LOCATIONS- REMOTE COOLER part number description number quantity decal, Sullair logo 4 x 32” black 02250059-060 decal, water drain 250022-810 sign, warning “food grade” lube 250003-144 sign, air breathing (danger) 250027-935 sign, warning sever - fan...

  • Page 126: Decal Locations- Control Box

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.26 DECAL LOCATIONS- CONTROL BOX...
  • Page 127 02250075-046 (I) Due to custom voltage requests, voltage decal may vary. For positive identification of machine volt- age decal, consult Sullair Factory with serial number of compressor. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR...

  • Page 128: Enclosure Decals

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.27 ENCLOSURE DECALS...
  • Page 129 “food grade” lube 250003-144 sign, air breathing (danger) 250027-935 decal, LS-16T black 4” ht. 02250071-282 decal, ISO 9001 02250057-624 decal, Sullair logo 4 x 32” black 02250059-060 decal, water drain 250022-810 decal, water in 250019-107 decal, water inlet-outlet 049873...

  • Page 130: Piping And Instrumentation Diagram- Ls20Ts- 300-450Hp / 224-336Kw Air-Cooled

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.28 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS- 300-450HP / 224-336KW AIR-COOLED 02250154-925R00...
  • Page 131 Section 9 ILLUSTRATIONS AND PARTS LIST 9.28 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS- 300-450HP / 224-336KW AIR-COOLED part number description number quantity filter, air 48456 valve, poppet 02250140-758 compressor, h.p. unit xdcr, press 0-500* 1-5vdc n4 02250155-645 p, rtd 100 ohm 02250085-087 compressor, h.p.
  • Page 132 Section 9 ILLUSTRATIONS AND PARTS LIST 9.28 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS- 300-450HP / 224-336KW AIR-COOLED 02250154-925R00...
  • Page 133 Section 9 ILLUSTRATIONS AND PARTS LIST 9.28 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS- 300-450HP / 224-336KW AIR-COOLED (CON- TINUED) part number description number quantity strainer, oil return 02250117-782 aftercooler, air 02250150-109 valve, pressure regulator 02250140-060 valve, check 1/2" 42694 valve, check sae insert...

  • Page 134: Piping And Instrumentation Diagram- Ls20Ts 300-450Hp / 224-336 Kw Water-Cooled

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.29 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS 300-450HP / 224-336 KW WATER-COOLED 02250158-059R00...
  • Page 135 Section 9 ILLUSTRATIONS AND PARTS LIST 9.29 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS 300-450HP / 224-336 KW WATER-COOLED part number description number quantity filter, air 048456 valve, poppet 02250140-758 compressor, h.p. unit xdcr, press 0-500# 1-5vdc n4 02250085-652 p, rtd 100 ohm 250039-909 compressor, h.p.
  • Page 136 Section 9 ILLUSTRATIONS AND PARTS LIST 9.29 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS 300-450HP / 224-336 KW WATER-COOLED 02250158-059R00...
  • Page 137 Section 9 ILLUSTRATIONS AND PARTS LIST 9.29 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS 300-450HP / 224-336 KW W A T E R - C O O L E D (CONTINUED) part number description number quantity orifice, 3/32” 02250125-776 strainer, oil return...

  • Page 138: Piping And Instrumentation Diagram- Ls20Ts 500-600Hp / 373-447Kw Water-Cooled

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.30 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS 500-600HP / 373-447KW WATER-COOLED 02250157-908R00...
  • Page 139 Section 9 ILLUSTRATIONS AND PARTS LIST 9.30 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS 500-600HP / 373-447KW WATER-COOLED part number description number quantity filter, air 48456 valve, poppet 02250140-758 compressor, h.p. unit xdcr, press 0-500# 1-5vdc n4 02250085-652 p, rtd 100 ohm 250039-909 compressor, h.p.
  • Page 140 Section 9 ILLUSTRATIONS AND PARTS LIST 9.30 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS 500-600HP / 373-447KW WATER-COOLED 02250157-908R00...
  • Page 141 Section 9 ILLUSTRATIONS AND PARTS LIST 9.30 PIPING AND INSTRUMENTATION DIAGRAM- LS20TS 500-600HP / 373-447KW WATER-COOLED (CONTINUED) part number description number quantity strainer, oil return 02250117-782 aftercooler, air 02250139-061 valve, pressure regulator 02250140-060 valve, globe 2yy 42281 switch, press no 10 psi...

  • Page 142: Wiring Diagram- Ls20Ts Water-Cooled Solid State Starter With Supervisor Controller

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.31 WIRING DIAGRAM- LS20TS WATER-COOLED SOLID STATE STARTER WITH SUPERVISOR CONTROLLER 02250152-582R01...

  • Page 143: Wiring Diagram- Ls20Ts Air-Cooled Solid State Remote Cooler Pack With Supervisor Controller

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.32 WIRING DIAGRAM- LS20TS AIR-COOLED SOLID STATE REMOTE COOLER PACK WITH SUPERVI- SOR CONTROLLER 02250147-928R01...

  • Page 144: Wiring Diagram- Ls20Ts Vfd Remote Cooler Pack With Supervisor Controller

    Section 9 ILLUSTRATIONS AND PARTS LIST 9.33 WIRING DIAGRAM- LS20TS VFD REMOTE COOLER PACK WITH SUPERVISOR CONTROLLER 02250155-606R00...
  • Page 145 NOTES...
  • Page 146 42602 Montbrison Cedex, France : 33-477968470 Fax: 33-477968499 www.sullaireurope.com SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City, Indiana 46360 U.S.A. www.sullair.com : 1-800-SULLAIR (U.S.A. & Canada Only) or 1-219-879-5451 Fax: (219) 874-1273 PARTS DEPARTMENT : 1-888-SULLAIR Fax: (219) 874-1835 www.sullair.com SERVICE DEPARTMENT : 1-888-775-1604 (U.S.A.

This manual is also suitable for:

Ls20t 800 cfmLs20t 960 cfmLs20t 1100 cfmLs20t 1450 cfm

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