Sullair LS-200S Operator's Manual And Parts List
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Sullair LS-200S Operator's Manual And Parts List

Industrial air compressor
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INDUSTRIAL AIR
COMPRESSOR
L L S S -2 2 0 0 0 0 S S
V V C C C C -2 2 0 0 0 0 S S
125-150HP/ 90-110KW
STANDARD AND 24KT
2 2 0 0 0 0 S S
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number
02250145-909
©Sullair Corporation

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Summary of Contents for Sullair LS-200S

  • Page 1 2 2 0 0 0 0 S S V V C C C C -2 2 0 0 0 0 S S 125-150HP/ 90-110KW STANDARD AND 24KT OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250145-909 ©Sullair Corporation...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are courses that provide hands-on instruction in the proper operation, mainte- nance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.

  • Page 3: Table Of Contents

    3.1 TABLE OF SPECIFICATIONS 3.2 LUBRICATION GUIDE- STANDARD COMPRESSORS 3.3 LUBRICATION GUIDE- 24KT COMPRESSORS 3.4 LUBRICATION GUIDE- OPTIONAL FLUID Figure 3-2A Piping and Instrumentation Diagram- LS-200S/VCC-200S Air-cooled with Supervisor Controller Figure 3-2B Piping and Instrumentation Diagram- LS-200S/VCC-200S Water-cooled with Supervisor Controller...
  • Page 4 TABLE OF CONTENTS Section 4 PAGE INSTALLATION 4.1 MOUNTING OF COMPRESSOR 4.2 VENTILATION AND COOLING 4.3 SERVICE AIR PIPING 4.4 COUPLING ALIGNMENT CHECK 4.5 FLUID LEVEL CHECK 4.6 MOTOR ROTATION DIRECTION CHECK 4.7 ELECTRICAL PREPARATION Section 5 OPERATION 5.1 GENERAL INTRODUCTION 5.2 PURPOSE OF CONTROLS- INTRODUCTION 5.3 PURPOSE OF CONTROLS- GUIDE 5.4 INITIAL START-UP PROCEDURE...
  • Page 5 10.2 RECOMMENDED SPARE PARTS LIST 10.3 MOTOR, COMPRESSOR AND FRAME 10.4 AIR INLET SYSTEM- AIR-COOLED 10.5 AIR INLET SYSTEM- WATER-COOLED 10.6 FLUID COOLING SYSTEM- LS-200S & VCC-200S AIR-COOLED 10.7 FLUID COOLING SYSTEM- V-200S AIR-COOLED 10.8 FLUID COOLING SYSTEM- WATER-COOLED 10.9 AIR PIPING SYSTEM- AIR-COOLED 10.10 AIR PIPING SYSTEM- WATER-COOLED...
  • Page 6 ENCLOSED WATER-COOLED 10.31 DECAL LOCATIONS- CONTROL BOX ENCLOSURE 10.32 WIRING DIAGRAM- LS-200S & VCC-200S WITH SUPERVISOR CONTROLLER 10.33 WIRING DIAGRAM- LS-200S & VCC-200S WYE- DELTA WITH SUPERVISOR CONTROLLER 10.34 WIRING DIAGRAM- LS-200S & VCC-200S FULL VOLTAGE WITH SUPERVISOR CONTROLLER 10.35 WIRING DIAGRAM- V-200S WITH SUPERVISOR CONTROLLER 10.36 WIRING DIAGRAM- V-200S CE WITH...

  • Page 7: General

    SAFETY 1.1 GENERAL the service air outlet and the shut-off (throttle) Sullair Corporation and its subsidiaries design and valve, either at the compressor or at any other point manufacture all of their products so they can be along the air line, when an air hose exceeding operated safely.

  • Page 8: Fire And Explosion

    Section 1 SAFETY death or serious injury may result. environment unless the compressor has been spe- cially designed and manufactured for that duty. 1.4 FIRE AND EXPLOSION A. Clean up spills of lubricant or other combustible 1.5 MOVING PARTS substances immediately, if such spills occur. A.

  • Page 9: Electrical Shock

    Section 1 SAFETY B. DO NOT use air line anti-icer systems in air lines of the electrical system. Make all such adjustments supplying respirators or other breathing air utiliza- or repairs with one hand only, so as to minimize the tion equipment and DO NOT discharge air from possibility of creating a current path through the these systems into unventilated or other confined...

  • Page 10: Entrapment

    Section 1 SAFETY utilize fork pockets if provided. Otherwise, utilize to its pallet, as uneven floors or sudden stops may pallet if provided. If neither fork pockets or pallet are cause the compressor to tumble off, possibly caus- provided, then make sure compressor is secure ing serious injury or property damage in the and well balanced on forks before attempting to process.

  • Page 11: Introduction

    (operating temperature of 180ºF/ 82ºC). Thermal valve temperature is 190ºF/88ºC (operating tem- needs. With a Sullair compressor, there is no main- perature of 195ºF/ 91ºC) for HH, XH and 24KT tenance or inspection of the internal parts of the machines.
  • Page 12 Section 2 DESCRIPTION Figure 2-1A Sullair Series LS-200S 150HP/ 110KW Rotary Screw Compressor- Air-cooled Version (I) COOLER ACCESS PANELS: DO NOT operate compressor without cooler access panels in place.
  • Page 13 Section 2 DESCRIPTION Figure 2-1B Sullair Series LS-200S 150HP/ 110KW Rotary Screw Compressor- Water-cooled Version...

  • Page 14: Compressor Discharge System, Functional Description

    Refer to Figures and 2-4. The compressor unit LS-200S models are equipped with a high pressure discharges the compressed air/fluid mixture into the shutdown protection to shut down the compressor combination receiver/sump. The receiver has three at 20 psig (1.4 bar) above rated pressure.
  • Page 15 Section 2 DESCRIPTION Figure 2-2 Compressor Piping and Instrumentation Diagram (I) Orifice not used with spiral valve machines.
  • Page 16 Section 2 DESCRIPTION Figure 2-3 Compressor Cooling and Lubrication System Diagram...
  • Page 17 Section 2 DESCRIPTION Figure 2-4 Compressor Discharge System Diagram...
  • Page 18 Section 2 DESCRIPTION Figure 2-5A Control System Diagram- Overview match the amount of compressed air being used. tion will apply to a compressor with an operating The Capacity Control System consists of a pneu- range of 100 to 110 psig (6.9 to 7.6 bar). A com- matic inlet valve, solenoid valve, pressure regu- pressor with any other pressure range would oper- lator valves and a pressure transducer.
  • Page 19 Section 2 DESCRIPTION Figure 2-5B Control System Diagram- START START MODE - 0 TO 50 PSIG (0 TO 3.5 BAR) lated from the service line in this phase by the min- Refer to Figures 2-5A and 2-5B. When the com- imum pressure valve set at approximately 50 psig (3.4 bar).
  • Page 20 Section 2 DESCRIPTION Figure 2-5C Control System Diagram- FULL LOAD allow the compressor to continued with the start tored by the Supervisor. The pressure regulator mode. and the solenoid valve remain closed during this phase. The inlet valve is in the fully open position FULL LOAD MODE - 50 TO 100 PSIG (3.4 TO 6.9 as long as the compressor is running at 100 psig BAR)
  • Page 21 Section 2 DESCRIPTION Figure 2-5D Control System Diagram- MODULATION line pressure will rise above 100 psig (6.9 bar), and drops below the rated capacity of the compressor, a pressure regulator starts feeding an air signal to the line pressure will rise above 100 psig (6.9 bar). close the inlet poppet valve, throttling the air enter- As a result, the differential pressure regulator for ing the compressor and thereby reducing the air...
  • Page 22 Section 2 DESCRIPTION Figure 2-5E Control System Diagram- UNLOAD returned back internally to the suction end of the 100 to 50%. During this period, the pressure rises compressor unit. Now the compressor is fully com- approximately from 100 to 105 psig (6.9 to 7.2 bar). pressing only that amount of air, which is being As the air pressure exceeds 105 psig (7.2 bar), the used.

  • Page 23: Air Inlet System, Functional Description

    Section 2 DESCRIPTION to 7.6 bar). During this range, the spiral valve The poppet-type modulating air inlet valve directly remains in the unload position. controls the amount of air intake to the compressor in response to the operation of the pressure regula- UNLOAD MODE - IN EXCESS OF 110 PSIG (7.6 tor (see Modulating Mode, Section...
  • Page 24 NOTES...

  • Page 25: Table Of Specifications

    “The Plastic Pipe Institute recommends against the use of thermoplastic pipe to transport com- pressed air or other compressed gases in Sullair standard compressors are filled with exposed above ground locations, e.g. in exposed Sullube fluid as factory fill. plant piping.” (I) Mixing of other lubricants within the compressor PVC piping should not be used with Sullube.

  • Page 26: Lubrication Guide- 24Kt Compressors

    SPECIFICATIONS Figure 3-1 Fluid Fill Port use only Sullair 24KT fluid. Sullair recommends that a 24KT sample be taken at the first filter change and sent to the factory for analysis. This is a free service. A sample kit with instructions and self-addressed container is to be supplied by your Sullair Representative at start-up.
  • Page 27 NOTES...
  • Page 28 Section 3 SPECIFICATIONS Figure 3-2A Piping and Instrumentation Diagram- LS-200S/VCC-200S Air-cooled with Supervisor Controller 02250147-388R01...
  • Page 29 Section 3 SPECIFICATIONS Figure 3-2A Piping and Instrumentation Diagram- LS-200S/VCC-200S Air-cooled with Supervisor Controller part number description number quantity fltr, airassy optimalair 750cfm 02250135-154 vlv, air inlet 6" 20-100 02250145-632 motor compressor unit tnk, oil sep 18" ls200s std 02250145-545 element, oil sep 10.63 x 25"lg...
  • Page 30 Section 3 SPECIFICATIONS Figure 3-2B Piping and Instrumentation Diagram- LS-200S/VCC-200S Water-cooled with Supervisor Controller 02250147-389R01...
  • Page 31 Section 3 SPECIFICATIONS Figure 3-2B Piping and Instrumentation Diagram- LS-200S/VCC-200S Water-cooled with Supervisor Controller part number description number quantity fltr, airassy optimalair 750cfm 02250135-154 vlv, inl 6" pop w/bypass ls200s 02250145-632 motor compressor unit tnk,oil sep 18" ls200s std 02250145-545 element, oil sep 10.63 x 25"lg...
  • Page 32 Section 3 SPECIFICATIONS Figure 3-3A Identification- LS-200S/VCC-200S Air-cooled Model 02250147-498R00...
  • Page 33 Section 3 SPECIFICATIONS Figure 3-3B Identification- LS-200S/VCC-200S Water-cooled Model 02250147-499R01...
  • Page 34 NOTES...

  • Page 35: Mounting Of Compressor

    Refer to created across the fan. Consult a Sullair represen- the Coupling Service Procedures included in the tative for assistance in utilizing this heat.

  • Page 36: Motor Rotation Direction Check

    Section 4 INSTALLATION Figure 4-1 Service Air Piping (Typical Installation) the sump is properly filled, the fluid level should be once, quickly and in succession, the (START) visible in the sight glass. (STOP) pads. This action will bump start the motor for a very short time. Verify proper rota- tion by observing the motor shaft during start-up.

  • Page 37: Electrical Preparation

    (3) motor leads from the starter. applicable local electrical codes concerning isola- tion switches, fuse disconnects, etc. Sullair pro- Energize the control circuits by pushing the vides a wiring diagram for use by the installer.
  • Page 38 NOTES...

  • Page 39: Purpose Of Controls- Introduction

    Section 5 OPERATION 5.1 INTRODUCTION 5.2 PURPOSE OF CONTROLS- INTRODUCTION While Sullair has built into the LS-200S Series Indicators and functions included in the package package a comprehensive array of controls and are listed in the following guide. However, all...

  • Page 40: Initial Start-Up Procedure

    Section 5 OPERATION 5.3 PURPOSE OF CONTROLS- GUIDE (CONTINUED) CONTROL PURPOSE Bypasses fluid flow around the cooler until the fluid reaches a THERMAL MIXING VALVE temperature of 180ºF (82ºC). Useful for fast warm-up during start. Maintains a minimum temperature of 180ºF (82ºC) during periods of low load or low ambient temperatures.
  • Page 41 Section 6 SUPERVISOR CONTROLLER Figure 6-1 Supervisor Controller™ Control Panel For information concerning all aspects of the Supervisor Controller, consult the Supervisor Controller manual.
  • Page 42 NOTES...

  • Page 43: General

    Section 7 MAINTENANCE 7.1 GENERAL As you proceed in reading this section, it will be easy to see that Maintenance Program for the air During the initial start-up or servicing of the compressor is quite minimal. The Supervisor package, fluid may have to be added to the sump Controller monitors the status of the air filter, fluid fil- vessel to restore an adequate level.

  • Page 44: Parts Replacement And Adjustment

    Section 7 MAINTENANCE Figure 7-2 Compressor Fluid Filter (P/N 02250054-605) 2. Release the three retaining clamps and remove the end cap. 3. Remove element and clean interior of housing using a damp cloth. DO NOT blow dirt out of housing with com- pressed air.

  • Page 45: Separator Element Maintenance

    Your fluid filter includes a proprietary replaceable Order filter assembly no. 02250117-782, and use element available solely from Sullair and its agents the following instructions as a guide. - DO NOT substitute.

  • Page 46: Compressors With Optional Spiral Valve

    Section 7 MAINTENANCE Figure 7-5 Regulator Adjustment the regulator.). Lock the adjusting screw in place with the locknut. Readjust the service valve to maintain service air pressure approximately one (1) psi over rated pres- sure. Turn the spiral valve regulator adjusting screw until air just begins to escape from the control air orifice (located at the bottom of the regulator.).
  • Page 47 Please note that replacement of either shaft hub faults are found, elements must be replaced and requires the removal of the motor, an operation best Sullair contacted for further assistance. handled by Sullair personnel. 4. Reassemble in reverse order. Capscrews must be re-torqued to 30 ft.-lbs.
  • Page 48 NOTES...

  • Page 49: Troubleshooting- Introduction

    Should your problem persist after making the rec- In addition to the Troubleshooting Guide, consult ommended check, consult your nearest Sullair rep- the Supervisor Controller manual for additional resentative. troubleshooting guidelines pertaining to the Supervisor Controller.
  • Page 50 Section 8 TROUBLESHOOTING 8.2 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY Discharge Temperature Switch Open Cooling water temperature too high; increase COMPRESSOR SHUTS DOWN water flow (water-cooled only). WITH AIR DEMAND PRESENT (CONTINUED) Cooling water flow insufficient; check water lines and valves (water-cooled only). Cooler plugged;...
  • Page 51 Section 8 TROUBLESHOOTING 8.2 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY LINE PRESSURE RISES ABOVE Plugged Control Line Strainer Clean strainer (screen and o-ring replace- CUT-OUT PRESSURE SETTING ment kit available). ON PRESSURE SWITCH (CONT.) Defective Blowdown Valve Check that sump pressure is exhausted to the atmosphere when the pressure switch con- tacts open.
  • Page 52 NOTES...

  • Page 53: Description Of Components

    Section 9 VARIABLE SPEED DRIVE APPLICATIONS 9.1 DESCRIPTION OF COMPONENTS speed and the sump pressure will quickly rise from 0 to 50 psig ( 0-3.4 bar). During this period, both the Refer to Figures 9-1A, 9-1B, 9-1C and 9-1D. The regulator and solenoid valves are closed, the inlet components and assemblies of the air compressor valve is fully open and the air-end delivers full...
  • Page 54 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Consequently, the VSD will regulate the motor pneumatic signal to the blow down valve. The blow- speed to achieve the set point pressure. down valve opens to the atmosphere, reducing the sump pressure. The check valve in the air service Decreasing demand condition: line prevents line pressure from returning to the While the spiral valve is open, if demand continues...
  • Page 55 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-1A Sullair V-200S Rotary Screw Air Compressor- Air-cooled (I) (typical component layout) (II) COOLER ACCESS PANELS: DO NOT operate compressor without cooler access panels in place. (I) Applies to the following models: HP/KW...
  • Page 56 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-1B Sullair V-200S Rotary Screw Air Compressor- Air-cooled (I) (typical component layout) (II) COOLER ACCESS PANELS: DO NOT operate compressor without cooler access panels in place. (I) Applies to the following models: HP/KW...
  • Page 57 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-1C Sullair V-200S Rotary Screw Air Compressor- Water-cooled (I) (typical component layout) (I) Applies to the following models: HP/KW 380V 460V 575V 125/93 150/112...
  • Page 58 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-1D Sullair V-200S Rotary Screw Air Compressor- Water-cooled (I) (typical component layout) (I) Applies to the following models: HP/KW 380V 460V 575V 125/93 150/112...
  • Page 59 Section 9 VARIABLE SPEED DRIVE APPLICATIONS NOTES...
  • Page 60 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-2A Piping and Instrumentation Diagram- V-200S Air-cooled 02250147-635R01...
  • Page 61 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-2A Piping and Instrumentation Diagram- V-200S Air-cooled part number description number quantity fltr, airassy optimalair 750cfm 02250135-154 vlv, air inlet 6” 20-100 02250145-632 motor compressor unit tnk, oil sep 18” ls200s std 02250145-545 element, oil sep 10.63 x 25”lg 250034-085 sep,air/oil secondary ls20s...
  • Page 62 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-2B Piping and Instrumentation Diagram- V-200S Water-cooled 02250147-636R01...
  • Page 63 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-2B Piping and Instrumentation Diagram- V-200S Water-cooled part number description number quantity fltr, airassy optimalair 750cfm 02250135-154 vlv, inl 6” pop w/bypass ls200s 02250145-632 motor compressor unit tnk,oil sep 18” ls200s std 02250145-545 element, oil sep 10.63 x 25”lg 250034-085 sep, air/oil secondary ls20s...
  • Page 64 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-3A Identification- V-200S 125/150H Air-cooled 460V with Optional Enclosure 02250147-777R02...
  • Page 65 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-3B Identification- V-200S 125/150H Air-cooled 380/575V+ with Optional Enclosure 02250147-776R01...
  • Page 66 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-3C Identification- V-200S Water-cooled 125/150H 460V with Optional Enclosure 02250147-779R01...
  • Page 67 Section 9 VARIABLE SPEED DRIVE APPLICATIONS Figure 9-3D Identification- V-200S Water-cooled 125/150H 380/575V+ with Optional Enclosure 02250147-778R00...
  • Page 68 NOTES...

  • Page 69: Procedure For Ordering Parts

    ILLUSTRATIONS AND PARTS LIST 10.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the address or phone numbers below.When ordering parts always indicate the Serial Number of the com-...
  • Page 70 02250142-132 manual, Sequencing & Protocol consult factory FLUIDS: Sullair standard compressors are filled with Sullube fluid as factory fill. Mixing of other lubricants within the compressor unit will void all warranties. lubricant, Sullube (5 gallon/ 19 liter container) (II) 250022-669...
  • Page 71 Section 10 ILLUSTRATIONS AND PARTS LIST NOTES...

  • Page 72: Motor, Compressor And Frame

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.3 MOTOR, COMPRESSOR AND FRAME 02250146-424R00...
  • Page 73 (II) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.

  • Page 74: Air Inlet System- Air-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.4 AIR INLET SYSTEM- AIR-COOLED 02250146-405R00...
  • Page 75 Section 10 ILLUSTRATIONS AND PARTS LIST 10.4 AIR INLET SYSTEM- AIR-COOLED part number description number quantity adapter, air inl ls20 dir drv 02250065-044 support, air filt ls20s/ls25 ac 02250126-596 filter, air 15” dia (I) 02250135-154 valve, inlet 6” w/bypass (II) (III) 02250145-632 elbow, rub 90 7 x 6 ls200s 02250145-672...

  • Page 76: Air Inlet System- Water-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.5 AIR INLET SYSTEM- WATER-COOLED 02250146-406R01...
  • Page 77 Section 10 ILLUSTRATIONS AND PARTS LIST 10.5 AIR INLET SYSTEM- WATER-COOLED part number description number quantity valve, inlet 6” pop w/ bypass (I) (II) 02250145-632 adapter, air inl ls20 dir drv 02250065-044 filter, air 15” dia (III) 02250135-154 elbow, rub 90 7 x 6 ls200s 02250145-672 support, air flt ls200s wc 02250145-711...

  • Page 78: Fluid Cooling System- Ls-200S & Vcc-200S Air-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.6 FLUID COOLING SYSTEM- LS-200S & VCC-200S AIR-COOLED 02250145-928R00...
  • Page 79 Section 10 ILLUSTRATIONS AND PARTS LIST 10.6 FLUID COOLING SYSTEM- LS-200S & VCC-200S AIR-COOLED part number description number quantity support, fan mtr(213t&215t) 015641 support, ac cooler assy 02250043-287 support, cooler ac mtr end 02250115-733 fan, 36” dia (I) cover, access venturi 02250127-774 cooler, ac 1-5/8 sae 2”npt...

  • Page 80: Fluid Cooling System- V-200S Air-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.7 FLUID COOLING SYSTEM- V-200S AIR-COOLED 02250147-783R00...
  • Page 81 Section 10 ILLUSTRATIONS AND PARTS LIST 10.7 FLUID COOLING SYSTEM- V-200S AIR-COOLED part number description number quantity support, fan mtr(213t&215t) 015641 support, ac cooler assy 02250043-287 support, cooler ac mtr end 02250115-733 fan, 36" dia (I) cover, access venturi 02250127-774 cooler,ac 1-5/8 sae 2"npt 02250145-556 adapter, venturi panel ls200s...

  • Page 82: Fluid Cooling System- Water-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.8 FLUID COOLING SYSTEM- WATER-COOLED 02250146-548R00...
  • Page 83 Section 10 ILLUSTRATIONS AND PARTS LIST 10.8 FLUID COOLING SYSTEM- WATER-COOLED part number description number quantity support, clr sep end ls20s 02250051-862 support, cooler wc mtr end 02250115-734 hose, hydraulic parkrimp 1-1/4 x 22 02250146-535 hose, hydraulic parkrimp 1-1/4 x 64 02250146-545 hose, hydraulic parkrimp 1-1/4"...

  • Page 84: Air Piping System- Air-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.9 AIR PIPING SYSTEM- AIR-COOLED 02250146-421R00...
  • Page 85 Section 10 ILLUSTRATIONS AND PARTS LIST 10.9 AIR PIPING SYSTEM- AIR-COOLED part number description number quantity support, wtr sep mtd on clr 02250119-770 separator, water d-h 2” npt 1/4”drn (I) 02250144-632 tube, 2” mpv to afterclr ls200s 02250145-864 tee, red 2 x 2 x 1/2" pltT 867508-082 connector, tube-m 2 x 2 810232-200...

  • Page 86: Air Piping System- Water-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.10 AIR PIPING SYSTEM- WATER-COOLED 02250146-283R00...
  • Page 87 Section 10 ILLUSTRATIONS AND PARTS LIST 10.10 AIR PIPING SYSTEM- WATER-COOLED part number description number quantity support, wtr sep ls20s wc 02250115-692 separator, water d-h 2" npt 1/4"drn (I) 02250144-632 tube, 2" mpv/aftclr ls200s wc 02250145-674 elbow, 90 1/4t pls x 1/4 npt m 250018-430 connector, tube-m 2 x 2 810232-200...

  • Page 88: Fluid Piping System- Air-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.11 FLUID PIPING SYSTEM- AIR-COOLED 02250146-442R01...
  • Page 89 Section 10 ILLUSTRATIONS AND PARTS LIST 10.11 FLUID PIPING SYSTEM- AIR-COOLED part number description number quantity filter, fluid 1 5/8”sae str thrd con (I) 02250054-605 adapter, sae 1 5/8-12 x 1 5/8-12 02250055-015 connector, sae x orfs 1.25” 02250087-068 elbow, 90 sae x orfs 1.25” 02250087-071 housing, therm vlv 1 5/8”...

  • Page 90: Fluid Piping System- Water-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.12 FLUID PIPING SYSTEM- WATER-COOLED 02250146-443R00...
  • Page 91 Section 10 ILLUSTRATIONS AND PARTS LIST 10.12 FLUID PIPING SYSTEM- WATER-COOLED part number description number quantity filter, fluid 1 5/8”sae str thrd con (I) 02250054-605 adapter, sae 1 5/8-12 x 1 5/8-12 02250055-015 connector, sae x orfs 1.25” 02250087-068 housing, therm vlv 1 5/8” conn w/ extra 02250092-929 seal, u-cup therm vlv (II) 02250101-372...

  • Page 92: Moisture Drain- Air-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.13 MOISTURE DRAIN- AIR-COOLED 02250146-552R00...
  • Page 93 Section 10 ILLUSTRATIONS AND PARTS LIST 10.13 MOISTURE DRAIN- AIR-COOLED part number description number quantity locknut, n4 conduit sealing 02250071-362 elbow, 90 3/8”tube x 1/4”npt m 02250099-626 tube, nylon 3/8” od 02250099-630 valve, solenoid 2wnc mo 1/4 200# n4 (I) 02250125-674 valve, ball 1/4”...

  • Page 94: Sump And Parts

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.14 SUMP AND PARTS 02250146-489R01...
  • Page 95 Section 10 ILLUSTRATIONS AND PARTS LIST 10.14 SUMP AND PARTS part number description number quantity valve, relief 1"npt x 1 1/4"fnpt 200 02250047-679 plug, sight glass 1-7/8" sae 02250097-611 flange, kit sae splt 3" - viton 02250100-926 connector, tube male bhd 1/4 x sae 02250101-490 adapter, sae 2-1/2-12 x 2-1/2-12 02250110-661...
  • Page 96 Section 10 ILLUSTRATIONS AND PARTS LIST 10.14 SUMP AND PARTS 02250146-489R01...
  • Page 97 Section 10 ILLUSTRATIONS AND PARTS LIST 10.14 SUMP AND PARTS (CONTINUED) part number description number quantity nipple, pipe pltd 1 1/4 x 3 866320-030 elbow, red 1 1/4 x 1 150# plt 869205-040 tee, male pipe brass 1/4 869825-025 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 98: Pneumatic Controls- Ls-200S & Vcc-200S

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.15 PNEUMATIC CONTROLS- LS-200S & VCC-200S 02250146-362R01...
  • Page 99 Section 10 ILLUSTRATIONS AND PARTS LIST 10.15 PNEUMATIC CONTROLS- LS-200S & VCC-200S part number description number quantity tube, nyl 1/4” blk 02250054-861 locknut, n4 conduit sealing 02250071-362 valve, 1/2 bldwn 1.8:1 250 psig (I) 02250100-042 valve, solenoid 3wno 1/4 235# n4 (II) 02250125-657 orifice, cap .031”...

  • Page 100: Pneumatic Controls- V-200S

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.16 PNEUMATIC CONTROLS- V-200S 02250148-036R01...
  • Page 101 Section 10 ILLUSTRATIONS AND PARTS LIST 10.16 PNEUMATIC CONTROLS- V-200S part number description number quantity regulator, reducing 1/4 npt (I) 02250046-568 tube, nyl .25od x 040w blk 02250054-861 locknut, n4 conduit sealing 02250071-362 valve, 1/2 bldwn 1.8:1 250 psig (II) 02250100-042 gage, air press 2 1/2”...
  • Page 102 Section 10 ILLUSTRATIONS AND PARTS LIST 10.17 ELECTRICAL CONTROLS- LS-200S & VCC-200S 02250147-615R01...
  • Page 103 Section 10 ILLUSTRATIONS AND PARTS LIST 10.17 ELECTRICAL CONTROLS- LS-200S & VCC-200S part number description number quantity gasket, panel supervisor ii 02250048-822 tube, nyl 1/4” blk 02250054-861 block, aux contac 1no-1nc mot/prot 02250057-765 grip, cord n4 .125-.187 x 1/2” 02250071-379 grip, cord n4 .250-.375 x 1/2”...
  • Page 104 Section 10 ILLUSTRATIONS AND PARTS LIST 10.17 ELECTRICAL CONTROLS- LS-200S & VCC-200S 02250147-615R01...

  • Page 105: Electrical Controls- Ls-200S & Vcc-200S

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.17 ELECTRICAL CONTROLS- LS-200S & VCC-200S (CONTINUED) part number description number quantity tubing, ss 1/4” 841215-004 bulkhead, pipe 1/8” npt 841500-002 bushing,red pltd 1/4 x 1/8 867100-005 elbow, tube 90 deg m 1/4 x 1/8 ss...

  • Page 106: Electrical Controls- V-200S

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.18 ELECTRICAL CONTROLS- V-200S 02250147-782R01...
  • Page 107 Section 10 ILLUSTRATIONS AND PARTS LIST 10.18 ELECTRICAL CONTROLS- V-200S part number description number quantity starter, man mtr prot ab (I) fuse, kldr (I) fuse, limitron ktk-r (I) cutler hammer vsd (I) transformer, control univ.volt(fused) (I) transformer, control univ.volt (cb) (I) contactor, ac 3p 120v chf (I) breaker, circtl high inrush (I) adapter, expand 1/8-27f x 1/8-27m...
  • Page 108 Section 10 ILLUSTRATIONS AND PARTS LIST 10.18 ELECTRICAL CONTROLS- V-200S 02250147-782R01...
  • Page 109 Section 10 ILLUSTRATIONS AND PARTS LIST 10.18 ELECTRICAL CONTROLS- V-200S (CONTINUED) part number description number quantity specification, encl vsd c-h s3 12.5” x 32 x 48 02250145-708 block, pwr distr 600a 02250145-194 transformer, control 50va 120-24 50/60 02250135-283 decal, supervisor front 02250130-344 control, supervisor iii comm module 02250128-157...

  • Page 110: Electrical Controls- V-200S Externally Mounted

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.19 ELECTRICAL CONTROLS- V-200S EXTERNALLY-MOUNTED 02250147-881R01...
  • Page 111 Section 10 ILLUSTRATIONS AND PARTS LIST 10.19 ELECTRICAL CONTROLS- V-200S EXTERNALLY-MOUNTED part number description number quantity gasket, panel supervisor ii 02250048-822 tube, nyl .25od x 040w blk 02250054-861 block, aux contac 1no-1nc mot/prot 02250057-765 locknut, n4 conduit sealing 02250071-362 grip, cord n4 .125-.187 x 1/2” 02250071-379 grip, cord n4 .250-.375 x 1/2”...
  • Page 112 Section 10 ILLUSTRATIONS AND PARTS LIST 10.19 ELECTRICAL CONTROLS- V-200S EXTERNALLY-MOUNTED 02250147-881R01...
  • Page 113 Section 10 ILLUSTRATIONS AND PARTS LIST 10.19 ELECTRICAL CONTROLS- V-200S EXTERNALLY-MOUNTED (CONTINUED) part number description number quantity probe, rtd 100 ohm plat 3.5”x 12ft 250039-909 plug, straight thread 3/4-16 viton 250042-623 plug, hole n4 1/2” cond 409918-002 adapter, female pipe 1/2 x 1/4 811504-025 nut, hex pltd 5/16-18 825205-273...

  • Page 114: Enclosure- Air-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.20 ENCLOSURE- AIR-COOLED 02250146-584R02...
  • Page 115 02250145-637 angle, cooler seal 46.5” ls200s 02250145-639 angle, cooler seal 50.5” ls200s 02250145-640 door, assy LS-200S access door 02250146-377 panel, encl unit end ls200s 02250146-581 baffle, air inlet compr end ls200s 02250147-463 door assy, air in ls200s w/ins...

  • Page 116: Enclosure- Water-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.21 ENCLOSURE- WATER-COOLED 02250146-585R00...
  • Page 117 20” diameter 241137 baffle, air inlet compr end ls200s 02250147-463 panel, encl unit end ls200s 02250146-581 door, assy LS-200S access door 02250146-377 cover, separator acs pnl 600-1050 02250142-362 panel, canopy ls200s top mtr/compr side 02250119-224 panel, motor end ls20s...

  • Page 118: Decal Group

    Section 10 ILLUSTRATIONS AND PARTS LIST 10 .22 DECAL GROUP...
  • Page 119 02250110-891 decal, actuator valve positioning 250029-784 decal, Sullair logo 02250059-060 Continued on page 115 (I) Voltage may vary in accordance with your machine requirements. To confirm proper decal, consult fac- tory with serial number of compressor.
  • Page 120 Section 10 ILLUSTRATIONS AND PARTS LIST 10 .22 DECAL GROUP...
  • Page 121 Continued on page 117 (II) Fluid fill may vary in accordance with machine requirements. To confirm the proper fill for your compres- sor, consult Sullair Factory. DO NOT MIX FLUIDS. Mixing of other lubricants within the compressor unit will void all warranties.
  • Page 122 Section 10 ILLUSTRATIONS AND PARTS LIST 10 .22 DECAL GROUP...
  • Page 123 10 .22 DECAL GROUP (CONTINUED) part number description number quantity decal, LS-200S open 2-1/2" 02250146-023 decal, LS-200S encl Sullair & stripe 02250146-025 decal, VCC-200S encl 3-1/2” 02250146-021 •decal, VCC-200S open 2-1/2” 0250146-020 decal, V-200S blk 3.5” encl 02250146-037 •decal, V-200S blk 2.5” open 02250146-036 decal, 24KT (blk) 1.75”...

  • Page 124: Decal Locations- Open Air-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.23 DECAL LOCATIONS- OPEN AIR-COOLED (INCLUDING V-200S 460V)
  • Page 125 02250110-891 sign, warning hot surfaces 407408 (I)This decal part number may vary in accordance with machine requirements. To confirm the proper decal number for your machine, consult Sullair Factory. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 126: Decal Locations- V-200S Open

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.24 DECAL LOCATIONS- V-200S OPEN AIR-COOLED (380/575V+)
  • Page 127 02250110-891 sign, warning hot surfaces 407408 (I)This decal part number may vary in accordance with machine requirements. To confirm the proper decal number for your machine, consult Sullair Factory. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 128: Decal Locations- Open Water-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.25 DECAL LOCATIONS- OPEN WATER-COOLED (INCLUDING V-200S 460V)
  • Page 129 02250110-891 sign, warning hot surfaces 407408 (I)This decal part number may vary in accordance with machine requirements. To confirm the proper decal number for your machine, consult Sullair Factory. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 130: Decal Locations- V-200S Open Water-Cooled (380/575V+)

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.26 DECAL LOCATIONS- V-200S OPEN WATER-COOLED (380/575V+)
  • Page 131 02250110-891 sign, warning hot surfaces 407408 (I)This decal part number may vary in accordance with machine requirements. To confirm the proper decal number for your machine, consult Sullair Factory. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 132: Decal Locations- Ls-200S Enclosed Air-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.27 DECAL LOCATIONS- LS-200S ENCLOSED AIR-COOLED...
  • Page 133 Section 10 ILLUSTRATIONS AND PARTS LIST 10.27 DECAL LOCATIONS- LS-200S ENCLOSED AIR-COOLED part number description number quantity sign, warning “food grade” lube 250003-144 decal, danger breath air 250027-935 decal, black 12” x 14” 02250144-239 decal, LS-200S encl Sullair & stripe 02250146-025 decal, black stripe 12”...

  • Page 134: Decal Locations- V-200S & Vcc-200S Enclosed Air-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.28 DECAL LOCATIONS- V-200S & VCC-200S ENCLOSED AIR-COOLED...
  • Page 135 ISO 9001 02250057-624 decal, 24KT (blk) 1.75” x 4” ht (encl) 02250061-022 decal, warning auto start 041065 decal, fork lifting 241814 decal, Sullair 4.5 x 36 black 02250057-603 decal, water drain 250022-810 sign, danger electrocution 049850 decal, warning auto start 250017-903...

  • Page 136: Decal Locations- Ls-200S Enclosed Water-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.29 DECAL LOCATIONS- LS-200S ENCLOSED WATER-COOLED...
  • Page 137 Section 10 ILLUSTRATIONS AND PARTS LIST 10.29 DECAL LOCATIONS- LS-200S ENCLOSED WATER-COOLED part number description number quantity decal, water in 250019-107 decal, water out 250019-108 sign, warning “food grade” lube 250003-144 decal, water drain 250022-810 decal, danger breath air 250027-935...

  • Page 138: Decal Locations- V-200S & Vcc-200S Enclosed Water-Cooled

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.30 DECAL LOCATIONS- V-200S & VCC-200S ENCLOSED WATER-COOLED...
  • Page 139 250027-935 sign, danger electrocution 049850 decal, warning auto start 250017-903 sign, warning sever - fan 049855 decal, Sullair 4.5 x 36 black 02250057-603 decal, fork lifting 241814 decal, warning auto start 041065 decal, 24KT (blk) 1.75” x 4” ht (encl)

  • Page 140: Decal Locations- Control Box Enclosure

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.31 DECAL LOCATIONS- CONTROL BOX ENCLOSURE...
  • Page 141 (I) sign, warning ground fault 049852 (I)This decal part number may vary in accordance with machine requirements. To confirm the proper decal number for your machine, consult Sullair Factory. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...

  • Page 142: Wiring Diagram- Ls-200S & Vcc200S With Supervisor Controller

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.32 WIRING DIAGRAM- LS-200S & VCC200S WITH SUPERVISOR CONTROLLER 02250147-592R00...

  • Page 143: Wiring Diagram- Ls-200S & Vcc200S Wye-Delta With Supervisor Controller

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.33 WIRING DIAGRAM- LS-200S & VCC200S WYE-DELTA WITH SUPERVISOR CONTROLLER 02250147-593R00...

  • Page 144: Wiring Diagram- Ls-200S & Vcc200S Full Voltage With Supervisor Controller

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.34 WIRING DIAGRAM- LS-200S & VCC200S FULL VOLTAGE WITH SUPERVISOR CONTROLLER 02250147-594R00...

  • Page 145: Wiring Diagram- V-200S With Supervisor Controller

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.35 WIRING DIAGRAM- V-200S WITH SUPERVISOR CONTROLLER 02250145-401R01...

  • Page 146: Wiring Diagram- V-200S Ce With Supervisor Controller

    Section 10 ILLUSTRATIONS AND PARTS LIST 10.36 WIRING DIAGRAM- V-200S CE WITH SUPERVISOR CONTROLLER 02250145-402R01...
  • Page 147 NOTES...
  • Page 148 WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. SULLAIR EUROPE, S.A. Sullair Road, No. 1 Zone Des Granges BP 82 Chiwan, Shekou 42602 Montbrison Cedex, France Shenzhen, Guangdong PRV. Telephone: 33-477968470 PRC POST CODE 518068 Fax: 33-477968499 Telephone: 755-6851686 www.sullaireurope.com Fax: 755-6853473 www.sullair-asia.com...

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