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AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3-day courses that provide hands-on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and com- pressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
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Section 9 PAGE ILLUSTRATIONS AND PARTS LIST 9.1 PROCEDURE FOR ORDERING PARTS 9.2 SPARE PARTS LIST- LS20T (525 PSIG) 9.3 MOTOR, FRAME, COMPRESSOR AND PARTS 9.4 AIR INLET SYSTEM 9.5 AIR INLET SUB-ASSEMBLY 9.6 WATER COOLING SYSTEM 9.7 AIR PIPING SYSTEM 9.8 FLUID PIPING SYSTEM...
SAFETY 1.1 GENERAL the service air outlet and the shut-off (throttle) Sullair Corporation and its subsidiaries design and valve, either at the compressor or at any other point manufacture all of their products so they can be along the air line, when an air hose exceeding operated safely.
Section 1 SAFETY death or serious injury may result. environment unless the compressor has been spe- cially designed and manufactured for that duty. 1.4 FIRE AND EXPLOSION A. Clean up spills of lubricant or other combustible 1.5 MOVING PARTS substances immediately, if such spills occur. A.
Section 1 SAFETY supplying respirators or other breathing air utiliza- or repairs with one hand only, so as to minimize the tion equipment and DO NOT discharge air from possibility of creating a current path through the these systems into unventilated or other confined heart.
Section 1 SAFETY pallet if provided. If neither fork pockets or pallet are cause the compressor to tumble off, possibly caus- provided, then make sure compressor is secure ing serious injury or property damage in the and well balanced on forks before attempting to process.
Section 2 DESCRIPTION 2.1 INTRODUCTION 2.4 COMPRESSOR COOLING AND LUBRICATION Your new Sullair lubricated rotary screw air com- SYSTEM, FUNCTIONAL DESCRIPTION pressor will provide you with a unique experience in Refer to Figures 2-2, and 2-3. The cooling and improved reliability and greatly reduced mainte- lubrication system consists of a fluid cooler, nance.
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Section 2 DESCRIPTION Figure 2-2 Compressor Cooling, Lubrication and Discharge System significantly reduced, thus causing large droplets of Sight glasses are located in the return lines to fluid to form and fall to the bottom of the observe this fluid flow. There are also orifices in this receiver/sump.
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Section 2 DESCRIPTION The receiver is an ASME pressure vessel. A combi- compressor with any other pressure range would nation minimum pressure/check valve, located operate in a similar manner except for the stated downstream from the separator, assures a mini- pressures.
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Section 2 DESCRIPTION control pressure regulator valve modulates the inlet earlier. This cycle will repeat itself, maintaining the poppet valve. demand required on the system line supply. UNLOAD MODE - EXCESS OF 535 PSIG (36.8 SHUTDOWN MODE BAR) When the compressor is shut down based on a As the required air is reduce, the discharge pres- manual shutdown, a safety shutdown or an auto- sure and line pressure rise above the 535 psig (36.8...
Section 2 DESCRIPTION 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIP- Figure 2-5 Air Inlet System TION Refer to Figure 2-5. The Compressor Inlet System consists of a dry-type air filter, a vacuum switch, and an air inlet valve. At 20” water column the inlet vacuum switch will allow the Supervisor Controller to indicate that “AIR FILTER MAINT”...
92.09 2339 (II) (II) (I) Enclosure height = 73.87in/ 1876mm. (II) For information concerning compressor weight, please contact the Sullair Factory Sales Department. For noise level information, please contact the Sullair Factory Service Department. COMPRESSOR: Type: 2-Stage Oil Flooded Rotary Maximum Full Load Operating Pressure: 525 psig (36.1 bar)
Section 3 SPECIFICATIONS 3.3 APPLICATION GUIDE Sullair encourages the user to participate in a fluid Mixing of other lubricants within the compressor analysis program with the fluid suppliers. This could unit will void all warranties result in a fluid change interval differing from that “The Plastic Pipe Institute recommends against...
It is recom- created across the fan. Consult a Sullair office for mended that the frame be grouted to the founda- assistance in utilizing this heat.
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With the control system in MANUAL MODE, pull out Sullair provides a wiring diagram for use by the the EMERGENCY STOP button and press once, installer.
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Section 5 SUPERVISOR CONTROLLER Figure 5-1 Supervisor Controller Panel For information concerning all aspects of the Supervisor Controller, consult the Supervisor Controller manual no. 02250133-517.
OPERATION 6.1 GENERAL will call for service or indicate the beginning of a While Sullair has built into this compressor a com- malfunction. Before starting your Sullair compres- prehensive array of controls and indicators to sor, read this section thoroughly and familiarize...
Section 6 OPERATION 6.2 PURPOSE OF CONTROLS (CONTINUED) CONTROL OR INDICATION PURPOSE BLOWDOWN SOLENOID VALVE Opens when a demand for an unload/shutdown condition exists. When valve is opened, it will supply air to the blow- down valve. BLOWDOWN VALVE Vents sump pressure to the atmosphere during unload/shut- down conditions.
Section 7 MAINTENANCE 7.1 MAINTENANCE INTRODUCTION 4-46 fluid should be changed under the following The Supervisor Controller monitors the status of conditions, whichever occur first: the air filter, fluid filter, and separator elements. 1. Every 1200-1400 hours. When maintenance to these devices is required, 2.
As previously ture, it is important that ONLY replacement ele- ments identified with the Sullair name, logo and stated, the Supervisor Controller will alert you as to appropriate part numbers be used, and that sub-...
1. Place a bright light inside the element to inspect for damage or leak holes. Concentrated light To assist with the removal of the tank lid, Sullair will shine through the element and disclose any has provided a 1”-8 nut to the top lid so it can be removed by a 1”-8 eye bolt (which is available...
Section 7 MAINTENANCE Figure 7-3 Separator Element Replacement 8. Clean the fluid return line orifice installed in the side of the compressor unit air end. OIL RETURN/SIGHT GLASS MAINTENANCE Refer to Figure 7-4. The oil return/sight glass sub- assembly is attached to the separator tank. Oil return/sight glass maintenance should be per- formed on a routine basis parallel to that of the fluid filter, or as indicated in the Troubleshooting Section...
Section 7 MAINTENANCE DIFFERENTIAL PRESSURE REGULATOR Figure 7-5 Pressure Regulator Adjustments ADJUSTMENT Refer to Figure 7-5. The differential pressure regu- lators are adjusted by loosening the adjusting screw on the end of the cone-shaped cover of the pres- sure regulator. When the jam nut is loose, turn the adjusting screw clockwise to increase or counter- clockwise to decrease the setting.
Should your problem persist after making the rec- nent replacement procedures. ommended check, consult your nearest Sullair rep- resentative or the Sullair Corporation factory. A detailed visual inspection is worth performing for almost any problems which may prevent unneces- 8.2 TROUBLESHOOTING GUIDE...
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Section 8 TROUBLESHOOTING 8.2 TROUBLESHOOTING GUIDE(CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY Cooler plugged; clean tubes. If plugging per- COMPRESSOR SHUTS DOWN High Discharge Temperature (Cont.) sists, install water conditioner. (water-cooled). (CONTINUED) Low fluid level; add fluid. Clogged filter; change the fluid filter element if maintenance indicator shows red, and/or dP2 on controller indicates high dP.
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Section 8 TROUBLESHOOTING 8.2 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY Check all pipes, connections and compo- EXCESSIVE COMPRESSOR Leak in the Lubrication System nents. LUBRICANT CONSUMPTION (CONTINUED) Drain fluid and change. Excessive Fluid Foaming Drain excess fluid. Fluid Level Too High Readjust below pressure relief valve setting.
ILLUSTRATIONS AND PARTS LIST 9.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the addresses, phone or fax numbers below.When ordering parts always indicate the Serial Number of the...
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Section 9 ILLUSTRATIONS AND PARTS LIST 9.2 SPARE PARTS LIST- LS20T (525 PSIG) (CONTINUED) DESCRIPTION KIT NUMBER Repair kit for shaft seal 001811A Replacement drive-coupling element (250-300hp/186-224kw) (I)(II) 02250075-399 Replacement drive-coupling element (350hp/261kw) (I)(II) 250006-267 LLL-4-46 fluid (5-gal can) 249775-001 25-gal (I) Recommended spare parts.
Section 9 ILLUSTRATIONS AND PARTS LIST 9.3 MOTOR, FRAME, COMPRESSOR AND PARTS 02250137-909R00...
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350HP/261KW: drive coupling replacement no. 250006-267. (III) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
Section 9 ILLUSTRATIONS AND PARTS LIST 9.4 AIR INLET SYSTEM 02250137-907R03...
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Section 9 ILLUSTRATIONS AND PARTS LIST 9.4 AIR INLET SYSTEM part number description number quantity orifice,.040 1/4fnpt x 1/4mnpt 02250091-395 tube, 7” x 6.5” w/3/8” conn 02250120-368 pipe, 6” aluminum 150# (m) 02250126-548 tube,alum air inlet 7”od x 13” 02250135-629 sub assembly, 6.50”invlv w/orif 20t 575# (I) 02250138-707 hose, hump 7”...
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Section 9 ILLUSTRATIONS AND PARTS LIST 9.4 AIR INLET SYSTEM 02250137-907R03...
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Section 9 ILLUSTRATIONS AND PARTS LIST 9.4 AIR INLET SYSTEM (CONTINUED) part number description number quantity bushing, red pltd 1/2 x 3/8 867102-015 elbow, pipe-90m 1/4 x 1/4 ss 872204-025 plug, str thd hol hx 1 5/16-12 875716-131 tee, pipe 300# 1/4 ss 876730-010 connector, tube-m 1/4 x 1/4 ss 876804-025...
Section 9 ILLUSTRATIONS AND PARTS LIST 9.10 DISCHARGE SYSTEM 02250137-911R01...
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02250126-129 valve, assy 3”x m85 (III) 02250127-507 nut, hex m85-2 6h 02250130-997 plate, scav line assy - ls20t 02250132-464 boom, ls16t sump head lifting 02250135-164 tank, air-oil separator ls20t 575# 02250137-929 plate, separator hold down ls20t 575#...
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Section 9 ILLUSTRATIONS AND PARTS LIST 9.10 DISCHARGE SYSTEM 02250137-911R01...
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575# 02250138-751 valve, relief 1 x 1-1/2 575# ls20t 02250140-330 plug, o-ring boss sae 1 1/4 040029 valve, pneu (nc) 500# rn bdv (IV) 045116 orifice, 1/2m x 1/2f x .156 234125-156 gasket, asa flange 300# 2-1/2”...
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Section 9 ILLUSTRATIONS AND PARTS LIST 9.10 DISCHARGE SYSTEM 02250137-911R01...
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Section 9 ILLUSTRATIONS AND PARTS LIST 9.10 DISCHARGE SYSTEM (CONTINUED) part number description number quantity elbow, tube 90 deg m 1/4 x 1/4 ss 877004-025 elbow, tube 90 deg m 1/2 x 1/2 ss 877008-050 elbow, female str thd 1 1/16 878312-106 tee, pipe 1/2”...
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Section 9 ILLUSTRATIONS AND PARTS LIST 9.11 CONTROL/START SYSTEM 02250137-914R02...
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Section 9 ILLUSTRATIONS AND PARTS LIST 9.11 CONTROL/START SYSTEM (CONTINUED) part number description number quantity nut, hex f pltd 3/8-16 825306-347 capscr, hex gr5 3/8-16 x 1 829106-100 capscr, hex gr5 1/2-13 x 1 1/2 829108-150 screw, hex ser washer 1/4-20 x 1/2 829704-050 screw, hex ser washer 5/16-18 x 1/2 829705-050...
Section 9 ILLUSTRATIONS AND PARTS LIST 9.12 CONTROL PANEL 02250138-633R00...
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Supervisor II 02250048-822 panel, cover Supervisor II 02250054-854 nameplate, Sullair serial number 02250059-318 gasket, ctl pnl super II 02250071-093 grip, cord n4 .250-.375 x 1/2” 02250071-381 control, Supervisor III display mod 02250119-330 decal, Supervisor front...
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Section 9 ILLUSTRATIONS AND PARTS LIST 9.13 ENCLOSURE 02250138-672R00...
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Section 9 ILLUSTRATIONS AND PARTS LIST 9.13 ENCLOSURE (CONTINUED) part number description number quantity screw, hex ser washer 1/4-20 x 3/4 829704-075 screw, hex ser washer 5/16-18 x 3/4 829705-075 screw, hex ser washer 5/16-18 x 1 829705-100 washer, spr lock reg pltd 3/8 837806-094 washer, pl-b reg pltd 5/16 838205-071...
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Section 9 ILLUSTRATIONS AND PARTS LIST 9.14 DECAL GROUP...
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Section 9 ILLUSTRATIONS AND PARTS LIST 9.14 DECAL GROUP part number description number quantity sign, air breathing (danger) 250027-935 sign, warning “food grade” lube 250003-144 sign, warning ground fault 049852 decal, warning auto start 250017-903 sign, danger electrocution 049850 sign, warning hot surfaces 407408 sign, warning sever - fan 049855...
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Section 9 ILLUSTRATIONS AND PARTS LIST 9.14 DECAL GROUP...
Section 9 ILLUSTRATIONS AND PARTS LIST 9.14 DECAL GROUP (CONTINUED) part number description number quantity sign, warning “compressor fluid fill cap” 049685 decal, warning mixing fluids 02250110-891 decal, danger high voltage 042218 decal, rotation 250021-564 decal, rotation 250021-286 decal, fluid LLL-4-46 02250145-602 decal, water inlet-outlet 049873...
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Section 9 ILLUSTRATIONS AND PARTS LIST 9.14 DECAL GROUP...
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02250075-045 decal, earth ground 02250075-046 decal, PE designation 02250075-540 decal, electrical component ID 250038-457 decal, LS-20T black 4” ht. 02250071-287 decal, Sullair logo 4 x 32” black 02250059-060 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR...
Section 9 ILLUSTRATIONS AND PARTS LIST 9.17 DECAL LOCATION- CONTROL BOX...
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02250075-046 (I) Due to custom voltage requests, voltage decal may vary. For positive identification of machine volt- age decal, consult Sullair Factory with serial number of compressor. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR...