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AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are courses that provide hands-on instruction in the proper operation, mainte- nance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
Section 3 SPECIFICATIONS 3.1 TABLE OF SPECIFICATIONS- LS20-100HP/ 75KW 3.2 LUBRICATION GUIDE- STANDARD COMPRESSORS 3.3 LUBRICATION GUIDE- 24KT COMPRESSORS 3.4 LUBRICATION GUIDE- OPTIONAL FLUID 3.5 APPLICATION GUIDE Figure 3-2A Piping and Instrumentation- LS-200 and VCC-200 Air-cooled with Electro-mechanical Controller Continued ...
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TABLE OF CONTENTS PAGE Section 3 SPECIFICATIONS (CONTINUED) Figure 3-2B Piping and Instrumentation- LS-200 and VCC-200 Air-cooled with Supervisor Controller Figure 3-2C Piping and Instrumentation- LS-200 and VCC-200 Water-cooled with Electro-mechanical Controller Figure 3-2D Piping and Instrumentation- LS-200 and VCC-200 Water-cooled with Supervisor Controller...
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TABLE OF CONTENTS PAGE Section 7 OPERATION- SUPERVISOR CONTROLLER 7.1 INTRODUCTION 7.2 PURPOSE OF CONTROLS GUIDE- SUPERVISOR CONTROLLER 7.3 INITIAL START-UP PROCEDURE 7.4 SUBSEQUENT START-UP PROCEDURE 7.5 SHUTDOWN PROCEDURE Section 8 MAINTENANCE 8.1 GENERAL 8.2 DAILY OPERATION 8.3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION 8.4 MAINTENANCE AFTER FIRST 1000 HOURS 8.5 MOTOR BEARINGS...
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11.11 FLUID PIPING SYSTEM- WATER-COOLED 11.12 SUMP AND PARTS 11.13 MOISTURE DRAIN ASSEMBLY- AIR-COOLED 11.14 MOISTURE DRAIN ASSEMBLY- WATER-COOLED 11.15 PNEUMATIC CONTROLS- LS-200 AND VCC-200 11.16 PNEUMATIC CONTROLS- V-200 11.17 CONTROL BOX- LS-200 AND VCC-200 SUPERVISOR CONTROLLER 11.18 CONTROL BOX- V-200 SUPERVISOR CONTROLLER 11.19 CONTROL BOX- ELECTRO-MECHANICAL...
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ENCLOSED WATER-COOLED 11.32 DECAL LOCATIONS- CONTROL BOX 11.33 WIRING DIAGRAM- LS-200 AND VCC-200 SUPERVISOR CONTROLLER 11.34 WIRING DIAGRAM- LS-200 AND VCC-200 FULL VOLTAGE ELECTRO-MECHANICAL CONTROLLER 11.35 WIRING DIAGRAM- LS-200 AND VCC-200 WYE-DELTA SUPERVISOR CONTROLLER 11.36 WIRING DIAGRAM- V-200 WITH SUPERVISOR CONTROLLER (NON-CE) 11.37 WIRING DIAGRAM- V-200 WITH SUPERVISOR...
(throttle) valve, either at the compressor or at any other point Sullair Corporation and its subsidiaries design and along the air line, when an air hose exceeding manufacture all of their products so they can be 13mm inside diameter is to be connected to the operated safely.
Section 1 SAFETY J. Use air at pressures less than 2.1 bar for clean- I. Keep oily rags, trash, leaves, litter or other com- ing purposes, and then only with effective chip bustibles out of and away from the compressor. guarding and personal protective equipment per J.
Section 1 SAFETY trained, qualified and delegated to do so. B. Keep all parts of the body and any hand-held tools or other conductive objects away from Death or serious injury can result from inhaling compressed air without using proper safety exposed live parts of electrical system.
Section 1 SAFETY I. Keep lift operator in constant attendance when- N. Make sure pallet-mounted compressors are ever compressor is suspended. firmly bolted or otherwise secured to the pallet prior to attempting to forklift or transport them. NEVER J. Set compressor down only on a level surface attempt to forklift a compressor that is not secured capable of safely supporting at least its weight and to its pallet, as uneven floors or sudden stops may...
Should any questions arise which cannot be supplied by your Sullair dealer at start-up. The user answered in the following text, call your nearest will receive an analysis report with recommenda- Sullair representative or the Sullair Corporation tions.
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Section 2 DESCRIPTION Figure 2-1A Sullair Rotary Screw Air Compressor- Air-cooled (typical component layout) COOLER ACCESS PANEL: DO NOT operate compres- sor without cooler access panels in place.
Section 2 DESCRIPTION pressor unit. is returned to the compressor by a pressure differ- ential between the receiver and the compressor Fluid flows from the bottom of the receiver/sump to inlet. A visual sight glass is located on the return the thermal valve.
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Section 2 DESCRIPTION Figure 2-2A Compressor Fluid Cooling/Lubrication and Discharge System- Air-cooled poses, this description will apply to a compressor the pressure regulator and the solenoid valve are with an operating range of 100 to 110 psig (6.9 to closed, the inlet valve is fully open and the com- 7.6 bar).
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Section 2 DESCRIPTION Figure 2-2B Compressor Fluid Cooling/Lubrication and Discharge System- Water-cooled allowing compressed air to flow into the service line. throttling of the inlet poppet valve system increases From this point on, the line air pressure is continu- proportionately with a rise of line pressure from 101 ally monitored by the Supervisor.
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Section 2 DESCRIPTION Figure 2-3A Control System with Supervisor Controller (without Spiral Valve) then being returned back internally to the suction closed, thus throttling inlet air flow to the compres- end of the compressor unit. Now the compressor is sor. The inlet poppet valve provides a modulation fully compressing only that amount of air, which is range from 50 to 40%.
Section 2 DESCRIPTION Figure 2-3B Control System with Supervisor Controller (with Spiral Valve) noid valve sends a pneumatic signal to the blow- Should the pressure begin to rise, the pressure reg- down valve. The blowdown valve opens to the ulator will resume its normal function as previously atmosphere, reducing the sump pressure to described.
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Section 2 DESCRIPTION Figure 2-3C Control System with Electro-Mechanical Controller being used. At approximately 10 psig (0.7 bar) air 110 psig (6.9 to 7.6 bar). A compressor with any line over-pressure, the control system will automat- other pressure range would operate in the same ically blow down the compressor and greatly reduce manner excepting stated pressures.
Simultaneously, the solenoid MODULATING MODE LS-200 (STANDARD CON- valve sends a pneumatic signal to the blowdown TROL) - 100 TO 110 PSIG (6.9 TO 7.6 BAR) valve.
Section 2 DESCRIPTION and STOP push buttons and an hourmeter. Figure 2-4 Air Inlet System Refer to Figure for locations of the following indicators and controls: • The line (terminal) pressure gauge is connected to the dry side of the receiver downstream from the check valve and continually monitors the air pres- sure.
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Section 2 DESCRIPTION Figure 2-5 Instrument Panel Group (Electro-mechanical Control) (I) (I) Refer to Section 5 and the Supervisor Controller Manual for Supervisor Controller panel details.
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(II) Add an additional height for servicing the separator as follows: a) Open: 9 in. / 229 mm b) Enclosed: 31.5 in. / 610 mm (III) Add 500 lbs. / 228 kg for enclosure. For latest sound test data, consult Sullair factory. COMPRESSOR: Type: Positive displacement, fluid-lubricated, twin rotary screws...
Adopted January 19, 1972. in the compressor unit may void the air-end war- ranty. Sullair recommends that a 24KT sample be taken at Mixing, changing or adding other lubricants with- the first filter change and sent to the factory for in the compressor unit may void the air-end war- analysis.
3.5 APPLICATION GUIDE Sullair encourages the user to participate in a fluid analysis program with the fluid suppliers. This could SRF 1/4000 fluid should be changed every 4000 result in a fluid change interval differing from that hours or once a year, whichever comes first.
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Section 3 SPECIFICATIONS Figure 3-2A Piping and Instrumentation- LS-200 and VCC-200 Air-cooled with Electro-mechanical Controller 02250146-972R02...
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Section 3 SPECIFICATIONS Figure 3-2A Piping and Instrumentation- LS-200 and VCC-200 Air-cooled with Electro-mechanical Controller part number description number quantity fltr, air h.d.inlet 12" 02250059-096 vlv, air inlet 6" 20-100 02250145-632 motor compressor unit tnk,sep ls20 leak-free 02250125-995 sep, air/oil primary LS-200...
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Section 3 SPECIFICATIONS Figure 3-2A Piping and Instrumentation- LS-200 and VCC-200 Air-cooled with Electro-mechanical Controller 02250146-972R02...
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Section 3 SPECIFICATIONS Figure 3-2A Piping and Instrumentation- LS-200 and VCC-200 Air-cooled with Electro-mechanical Controller (continued) part number description number quantity VCC-200 MODEL: valve, pressure regulator 250017-280 spiral valve orifice, .031" 02250132-934 SUMP HEATER (OPTIONAL): htr, sump ls-20 1250w 120v...
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Section 3 SPECIFICATIONS Figure 3-2-B Piping and Instrumentation- LS-200 and VCC-200 Air-cooled with Supervisor Controller 02250146-933R02...
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Section 3 SPECIFICATIONS Figure 3-2B Piping and Instrumentation- LS-200 and VCC-200 Air-cooled with Supervisor Controller part number description number quantity filter, air h.d. inlet 12" 02250059-096 vlv, air inlet 6" 20-100 02250145-632 motor compressor unit tnk, sep ls20 leak-free 02250125-995...
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Section 3 SPECIFICATIONS Figure 3-2C Piping and Instrumentation- LS-200 and VCC-200 Water-cooled with Electro-mechanical Controller 02250146-981R02...
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Section 3 SPECIFICATIONS Figure 3-2C Piping and Instrumentation- LS-200 and VCC-200 Water-cooled with Electro-mechanical Controller part number description number quantity fltr, air h.d.inlet 12" 02250059-096 vlv, inl 6" pop w/bypass LS-200S 02250145-632 motor compressor unit tnk, sep ls20 leak-free 02250125-995...
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Section 3 SPECIFICATIONS Figure 3-2C Piping and Instrumentation- LS-200 and VCC-200 Water-cooled with Electro-mechanical Controller 02250146-981R02...
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Section 3 SPECIFICATIONS Figure 3-2C Piping and Instrumentation- LS-200 and VCC-200 Water-cooled with Electro-mechanical Controller (continued) part number description number quantity SUMP HEATER (OPTIONAL): htr, sump ls-20 1250w 120v 02250069-938 MOISTURE SEPARATOR HEATER (OPTIONAL): htr, scd400/500 wrap 50w 02250114-171 WATER SOLENOID VALVE (OPTIONAL):...
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Section 3 SPECIFICATIONS Figure 3-2D Piping and Instrumentation- LS-200 and VCC-200 Water-cooled with Supervisor Controller 02250146-961R02...
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Section 3 SPECIFICATIONS Figure 3-2D Piping and Instrumentation- LS-200 and VCC-200 Water-cooled with Supervisor Controller part number description number quantity fltr, air h.d.inlet 12" 02250059-096 vlv ,inl 6" pop w/bypass LS-200S 02250145-632 motor compressor unit tnk,sep ls20 leak-free 02250125-995 sep, air/oil primary LS-200...
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Section 3 SPECIFICATIONS Figure 3-2D Piping and Instrumentation- LS-200 and VCC-200 Water-cooled with Supervisor Controller 02250146-961R02...
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Section 3 SPECIFICATIONS Figure 3-2D Piping and Instrumentation- LS-200 and VCC-200 Water-cooled with Supervisor Controller (continued) part number description number quantity SUMP HEATER (OPTIONAL): htr, sump ls-20 1250w 120v 02250069-938 MOISTURE SEPARATOR HEATER (OPTIONAL): htr, scd400/500 wrap 50w 02250114-171 WATER SOLENOID (OPTIONAL):...
When a complete oil change is performed, fill the created across the fan. Consult a Sullair office for sump to the maximum allowable fluid level (up to assistance in utilizing this heat.
State, Federal and local electrical codes ing the three (3) motor leads from the starter. concerning isolation switches, fused disconnects, etc. Sullair provides a wiring diagram for use by the Energize the control circuits by pressing the installer. START push button and check all protective...
(START) push button. If immediate pressure is es, fused disconnects, etc. Sullair provides a wiring shown on the sump pressure gauge when the com- diagram for use by the installer. pressor is started, then the proper motor rotation An electrical check should be made to help assure has been achieved.
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Section 5 SUPERVISOR CONTROLLER Figure 5-1 Supervisor Controller™ Control Panel For information concerning all aspects of the Supervisor Controller, consult the Supervisor Controller manual.
CHANICAL malfunction. Before starting your Sullair compres- While Sullair has built into this compressor a com- sor, read this section thoroughly and familiarize prehensive array of controls and indicators to...
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Section 6 OPERATION- ELECTRO-MECHANICAL 6.2 PURPOSE OF CONTROLS GUIDE- ELECTRO-MECHANICAL (CONTINUED) CONTROL OR INDICATOR PURPOSE ON LED Indicates when compressor is in operation: -SOLID (CONTINUOUS) LIGHT Indicates that machine is running. -BLINKING LIGHT Indicates that machine is in `standby’ mode, and may start at any moment without any more user intervention.
Section 6 OPERATION- ELECTRO-MECHANICAL 6.2 PURPOSE OF CONTROLS GUIDE- ELECTRO-MECHANICAL (CONTINUED) CONTROL OR INDICATOR PURPOSE PRESSURE SWITCH Senses service line pressure. When line pressure reaches maximum setting the pressure switch signals the pilot valves to unload the compressor. BLOWDOWN VALVE Vents sump pressure to the atmosphere during unload condi- tions and shutdown.
Section 7 OPERATION- SUPERVISOR CONTROLLER 7.1 INTRODUCTION use. While Sullair has built into the 200 Series package Indicators and functions included in the package a comprehensive array of controls and indicators to are listed in the following guide. However, all...
Section 7 OPERATION- SUPERVISOR CONTROLLER 7.2 PURPOSE OF CONTROLS GUIDE- SUPERVISOR CONTROLLER (CONTINUED) CONTROL PURPOSE Bypasses fluid flow around the cooler until the fluid reaches a THERMAL MIXING VALVE temperature of 180ºF (82ºC). Useful for fast warm-up during start. Maintains a minimum temperature of 180ºF (82ºC) during periods of low load or low ambient temperatures.
Section 8 MAINTENANCE 8.1 GENERAL Figure 8-1 Fluid Filter (P/N 02250054-605) As you proceed in reading this section, it will be easy to see that the Maintenance Program for the air compressor is quite minimal. The use of the service indicators provided for the fluid filter, air fil- ter and fluid separator, will alert you when service maintenance is required.
4. Carefully remove the element from the housing. cleanliness it is important that ONLY a replace- 5. Replace with new element, making sure that it ment fluid filter identified with the Sullair name, logo and appropriate part number be used, and rests correctly in position.
Section 8 MAINTENANCE Figure 8-3 Separator Element Replacement screws. Torque to 55 ft-lbs. (75 Nm). 10. Reconnect all piping making sure return line tubes extend to the bottom or 1/4” (6mm) above the bottom of the separator element. This will insure proper fluid return flow to the compressor.
Section 8 MAINTENANCE Figure 8-5 Pressure Switch (P/N 040694) sure setting. Turning the screw counterclock- wise lowers both the high and low pressure equally. FOR DIFFERENTIAL ADJUSTMENT: Differential is the difference between the high and low pressure settings. 10 psig (0.7 bar) is typical. 1.
Section 8 MAINTENANCE once again and reconnect the taped lead and Figure 8-6 Regulator Adjustment replace the pressure switch cover. At this time, start the compressor and cycle the Control System sev- eral times and re-check all pressure settings and adjustments.
SHAFT COUPLING MAINTENANCE faults are found, elements must be replaced and Refer to Figure 8-7. The compressor unit and motor Sullair contacted for further assistance. are rigidly connected via a rigid adapter piece, thus 4. Reassemble in reverse order. Capscrews must the shafts are maintained in proper alignment at be re-torqued to 39 ft.-lbs.
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Section 8 MAINTENANCE Figure 8-8 Piping and Instrumentation Diagram- Supervisor (I) Not for use with spiral valve.
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Section 8 MAINTENANCE Figure 8-9 Piping and Instrumentation Diagram- Electro-Mechanical (I) Not for use with spiral valve.
Should your problem persist after making the rec- In addition to the Troubleshooting Guide, consult ommended check, consult your nearest Sullair rep- the Supervisor Controller manual for additional resentative or the Sullair Corporation Service troubleshooting guidelines pertaining to the Department.
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Section 9 TROUBLESHOOTING 9.2 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY COMPRESSOR SHUTS DOWN Discharge Temperature Switch Open Cooling water temperature too high; increase WITH AIR DEMAND PRESENT water flow (water-cooled only). (CONT.) Cooling water flow insufficient; check water lines and valves (water-cooled only). Cooler plugged;...
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Section 9 TROUBLESHOOTING 9.2 TROUBLESHOOTING GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE REMEDY Clean strainer (screen and o-ring replace- LINE PRESSURE RISES Plugged Control Line Strainer ment kit available). ABOVE CUT-OUT PRESSURE SETTING ON PRESSURE Check that sump pressure is exhausted to SWITCH (CONT.) Defective Blowdown Valve the atmosphere when the pressure switch...
Section 10 VARIABLE SPEED DRIVE 10.1 DESCRIPTION OF COMPONENTS speed and the sump pressure will quickly rise from 0 to 50 psig ( 0-3.4 bar). During this period, both the Refer to Figures 2-1A and 2-1B. The components regulator and solenoid valves are closed, the inlet and assemblies of the air compressor are clearly valve is fully open and the air-end delivers full shown.
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Section 10 VARIABLE SPEED DRIVE pressure the compressor unloads. When the system pressure reaches 106 psig (7.3 bar), or alternatively set unload pressure, the com- MODULATING MODE WITH OPTIONAL SPIRAL pressor unloads, or turns off. VALVE: UNLOAD MODE- IN EXCESS OF 106 PSIG (7.3 BAR) When a relatively small amount or no air is being This option does not have inlet modulation.
ILLUSTRATIONS AND PARTS LIST 11.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the com- pressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the addresses, fax or phone numbers below.
Section 11 ILLUSTRATIONS AND PARTS LIST 11.2 RECOMMENDED SPARE PARTS LIST (CONTINUED) DESCRIPTION KIT NUMBER FLUIDS: Mixing, changing or adding other lubricants within the compressor unit may void the air-end warranty. lubricant, Sullube (Std.) (5 gal/ 19l) 250022-669 lubricant, 24 KT (5 gal/ 19l) 02250051-053 fluid, SRF 1/4000 (5 gal/ 19l) 250019-662...
Section 11 ILLUSTRATIONS AND PARTS LIST 11.3 MOTOR, COMPRESSOR, FRAME AND PARTS 02250145-285R01...
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(II) There is an exchange program whereby a remanufactured compressor unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.3 MOTOR, COMPRESSOR, FRAME AND PARTS 02250145-285R01...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.3 MOTOR, COMPRESSOR, FRAME AND PARTS (CONTINUED) part number description number quantity hub, coupling rex viva 2-1/8” 02250129-705 joint, expansion ls20-100 std 02250127-905 support, compr rear foot 02250127-748 support, compr rear 02250127-742 support, compr front 02250127-741 support, motor 02250127-740...
Section 11 ILLUSTRATIONS AND PARTS LIST 11.5 AIR INLET SYSTEM- WATER-COOLED 02250146-274R00...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.5 AIR INLET SYSTEM- WATER-COOLED part number description number quantity filter, air inlet (I) 02250059-096 adapter, air inl ls20 dir drv 02250065-044 hose, flexable 5"id vacuum rated 02250093-920 tube, air inlet adapt 5" 02250126-730 valve, inlet 6"...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.12 SUMP AND PARTS 02250147-278R01...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.12 SUMP AND PARTS (CONTINUED) part number description number quantity adapter, sae 2-1/2-12 x 2-1/2-12 02250110-661 connector, tube male bhd 1/4 x sae 02250101-490 valve, ball 3/4”sae-m x 1/2”npt-f 02250098-303 plug, sight glass 1-7/8” sae 02250097-611 valve, relief 200# 02250097-349...
Section 11 ILLUSTRATIONS AND PARTS LIST 11.14 MOISTURE DRAIN ASSEMBLY- WATER-COOLED 02250146-278R00...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.14 MOISTURE DRAIN ASSEMBLY- WATER-COOLED part number description number quantity insert, nylon tubing 1/4"od 02250052-841 tube, nyl .25 od x .040" w 02250054-861 locknut, n4 conduit sealing 02250071-362 valve, solenoid 2wnc mo 1/4 200# n4 (I) 02250125-674 timer, rep cyc 120vac 02250144-630...
Section 11 ILLUSTRATIONS AND PARTS LIST 11.15 PNEUMATIC CONTROLS- LS-200 AND VCC-200 02250146-276R02...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.15 PNEUMATIC CONTROLS- LS-200 AND VCC-200 part number description number quantity tube, nyl .25 od x .040w blk 02250054-861 21 ft. locknut, n4 conduit sealing 02250071-362 vlv, 1/2 bldwn 1.8:1 250 psig (I) 02250100-042...
Section 11 ILLUSTRATIONS AND PARTS LIST 11.16 PNEUMATIC CONTROLS- V-200 02250148-087R00...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.16 PNEUMATIC CONTROLS- V-200 part number description number quantity tee, male pipe brass 1/4 869825-025 nipple, pipe-hx pltd 1/2 x 1/2 868508-050 bushing, red pltd 3/8 x 1/4 867101-010 elbow, pipe-90m 1/4 x 1/4 860504-025 elbow, 37fl 90m 1/2 x 1/2 860208-050...
Section 11 ILLUSTRATIONS AND PARTS LIST 11.17 CONTROL BOX- LS-200 AND VCC-200 SUPERVISOR CONTROLLER 02250128-581R00...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.17 CONTROL BOX- LS-200 AND VCC-200 SUPERVISOR CONTROLLER part number description number quantity fuse, kldr (I) heater, o.l. pack (I) starter, 3ph 120v chf open (I) starter, man mtr prot block, contact chf lrg aux 1 no...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.17 CONTROL BOX- LS-200 AND VCC-200 SUPERVISOR CONTROLLER 02250128-581R00...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.17 CONTROL BOX- LS-200 AND VCC-200 SUPERVISOR CONTROLLER (CONTINUED) part number description number quantity fitting, compress adj 250028-635 probe, rtd 100 ohm plat 3.5”x 12ft 250039-909 plug, straight thread 3/4-16 viton 250042-623 adapter, female pipe 1/2 x 1/4...
Section 11 ILLUSTRATIONS AND PARTS LIST 11.19 CONTROL BOX- ELECTRO-MECHANICAL 02250128-582R00...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.19 CONTROL BOX- ELECTRO-MECHANICAL part number description number quantity fuse, kldr (I) heater, o.l. pack (I) starter, 3ph 120v chf open (I) starter, man mtr prot (I) block, contact chf lrg aux 1 no 02250048-396 block, aux contac 1no-1nc mot/prot 02250057-765...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.19 CONTROL BOX- ELECTRO-MECHANICAL 02250128-582R00...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.19 CONTROL BOX- ELECTRO-MECHANICAL (CONTINUED) part number description number quantity connector, straight lq-tite 1/2 846400-050 elbow, 45deg lq-tite 1/2 846500-050 nipple, chase cond 1 847815-100 lug, scrulug kpa-25 4-1/0 849215-025 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR...
Section 11 ILLUSTRATIONS AND PARTS LIST 11.21 ENCLOSURE- AIR-COOLED (WITHOUT TEFC MOTOR) 02250145-296R01...
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02250134-279 support, door latching 02250136-333 baffle, canopy end panel LS-200 02250145-298 panel, canopy top ac LS-200 02250145-384 pnl, assy LS-200 air out end 02250148-542 weatherstrip, 3/16" x 3/8" 250022-436 54 ft. trim, canopy edge 250034-157 nut, hex f pltd 1/4-20...
Section 11 ILLUSTRATIONS AND PARTS LIST 11.24 ENCLOSURE- WATER-COOLED (WITH TEFC MOTOR) 02250146-856R00...
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180deg. screw-on lift-off lh 02250134-279 support, door latching 02250136-333 panel, ext canopy floor filler 02250146-796 panel, ext canopy top LS-200 wc 02250146-798 panel, can ext corner r/h LS-200 02250146-799 panel, can ext corner l/h LS-200 02250146-800 weatherstrip, 3/16" x 3/8"...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.25 DECAL GROUP...
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02250110-891 decal, actuator valve positioning 250029-784 decal, Sullair logo 02250059-060 Continued on page 135 (I) Voltage may vary in accordance with your machine requirements. To confirm proper decal, consult fac- tory with serial number of compressor.
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.25 DECAL GROUP...
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Continued on page 137 (II) Fluid fill may vary in accordance with machine requirements. To confirm proper fill for your compressor, consult Sullair Factory. Mixing, changing or adding other lubricants within the compressor unit may void the air-end warranty. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.25 DECAL GROUP...
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11.25 DECAL GROUP (CONTINUED) part number description number quantity decal, LS-200 black 2.50" open 02250146-022 decal, LS-200 encl Sullair & stripe 02250146-024 decal, VCC-200 encl 3-1/2” 02250146-017 •decal, VCC-200 open 2-1/2” 02250146-016 decal, V-200 blk 3.77” can 02250146-002 •decal, V-200 blk 2.50” open 02250146-003 decal, 24KT (blk) 1.75”...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.26 DECAL LOCATIONS- LS-200 AND VCC-200 OPEN AIR-COOLED...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.26 DECAL LOCATIONS- LS-200 AND VCC-200 OPEN AIR-COOLED part number description number quantity decal, fork lifting 241814 sign, warning “compressor fluid fill cap” 049685 decal, fluid Sullube (I) 02250069-389 decal, warning mixing fluids 02250110-891...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.27 DECAL LOCATIONS- LS-200 AND VCC-200 OPEN WATER-COOLED...
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250029-784 (I) Fluid fill may vary in accordance with machine requirements. To confirm proper fill for your compres- sor, consult Sullair Factory. (II) Decal used with spiral valve only. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE THE SERIAL NUMBER OF COMPRESSOR...
Section 11 ILLUSTRATIONS AND PARTS LIST 11.28 DECAL LOCATIONS- LS-200 ENCLOSED AIR-COOLED...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.28 DECAL LOCATIONS- LS-200 ENCLOSED AIR-COOLED part number description number quantity decal, fork lifting 241814 decal, LS-200 encl Sullair and stripe 02250146-024 decal, ISO 9001 black 3.44 x 5.75 02250057-624 decal, electrocution hazard 02250077-742...
Section 11 ILLUSTRATIONS AND PARTS LIST 11.29 DECAL LOCATIONS- LS-200 ENCLOSED WATER-COOLED...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.29 DECAL LOCATIONS- LS-200 ENCLOSED WATER-COOLED part number description number quantity decal, fork lifting 241814 decal, LS-200 encl Sullair and stripe 02250146-024 decal, ISO 9001 black 3.44 x 5.75 02250057-624 decal, electrocution hazard 02250077-742...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.30 DECAL LOCATION- V-200 AND VCC-200 ENCLOSED AIR-COOLED...
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02250077-742 decal, 24KT gold metalic 02250145-206 decal, warning auto start 250017-903 decal, warning auto start 041065 decal, Sullair 4 x 32 02250059-060 decal, VCC-200 encl 3-1/2” 02250146-017 decal, energy savings solutions 02250146-267 decal, V-200 black 3.77” 0250146-002...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.31 DECAL LOCATIONS- V-200 AND VCC-200 ENCLOSED WATER-COOLED...
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02250077-742 decal, 24KT gold metalic 02250145-206 decal, warning auto start 250017-903 decal, warning auto start 041065 decal, Sullair 4 x 32 02250059-060 decal, VCC-200 encl 3-1/2” 02250146-017 decal, energy savings solutions 02250146-267 decal, V-200 black 3.77” 0250146-002...
Section 11 ILLUSTRATIONS AND PARTS LIST 11.32 DECAL LOCATIONS- CONTROL BOX...
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250017-903 decal, auto start 041065 decal, Sullair 3 x 24 black 02250059-056 decal, 24KT black 1.75” x 3” (I) 02250061-024 decal, electrocution hazard international 02250077-742 decal, ISO 9001 02250057-624 decal, LS-200 black 2.50" open...
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Section 11 ILLUSTRATIONS AND PARTS LIST 11.33 WIRING DIAGRAM- LS-200 AND VCC-200 SUPERVISOR CONTROLLER 02250147-508R00...
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