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AT-1991 Air Head Crimp Tool
FEATURES
Œ
Œ
Quick-change tool head for the 19279-0001 (AT-200)
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Tooling kit is interchangeable with other kits in the 64001 and 64003 Series
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position for each of
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the three nests
Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL,
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CSA and Military Class II
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3-nested tool eliminates the need for additional tools
Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping
SCOPE
AviKrimp/ InsulKrimp Quick Disconnect 10 - 22 AWG. This tool head is intended for use in the 19279-0001
(AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.
The following charts show the UL specifications for various wire sizes. The tensile strength is shown in
pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.
The following is a partial list of the product part numbers and their specifications that this tool is designed to
run. We will be adding to this list and an up to date copy is available on www.molex.com.
Doc. No. 64005-0200
Release Date: 09-20-02
Revision: D
Revision Date:05-27-05
Air Powered Crimp Tool Head
Operating Instruction and Specifications Sheet
Part No. 64005-0200
Eng. No. AT 1991
(Replaces 19283-0002)
Wire Size (AWG)
*UL – 310 – Quick Disconnects
*UL - 310
22
8
20
13
18
20
16
30
14
50
12
70
10
80
UNCONTROLLED COPY
Page 1 of 7
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Summary of Contents for molex AT 1991
- Page 1 The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. UNCONTROLLED COPY Doc.
- Page 2 (See Figure 2 and 3). Cycle the tool. 4. Remove the crimp and inspect for proper crimp location, and check for insulation closure. Molex offers a Crimp Inspection Handbook for closed barrel industrial product. See our website or contact your sales engineer.
- Page 3 AT-1991 Air Head Crimp Tool 5. If the insulation part of the crimp needs to be adjusted, first loosen the M4 screw on the bottom tool jaw, then insert a 3/32 hex wrench (supplied) into the bottom of the lower die (See Figure 4). A clockwise (CW) rotation decreases insulation crimp while a counter-clockwise (CCW) rotation increases insulation crimp.
- Page 4 AT-1991 Air Head Crimp Tool Tool Calibration PIN GAUGE IN CONDUCTOR CRIMP A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, pin gauge measurements should be taken in each conductor nest and compared to this chart. The tool should be lubricated prior to recalibration to ensure consistent measurements.
- Page 5 AT-1991 Air Head Crimp Tool PARTS LIST Item Order No Description Quantity 64005-0200 Crimp Tool Head (Fig. 5) 64005-0000 Basic Air Tool Head 64001-0275 Locator Assembly 64001-0270 Tooling Kit Tooling Kit Only 64001-0214 Conductor Punch 64001-0212 Conductor Anvil 64001-0215 Insulation Punch 64001-0113 Insulation Anvil 4 mm Dia.
- Page 6 AT-1991 Air Head Crimp Tool Parts List (Continued) Item Order No. Description Quantity 64005-0000 Basic Air Tool Head (Fig. 6) 64005-0103 Nose Guard 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) M4 by 12LG. Freedrive Pan Head Screw M4 by 30LG. Freedrive Pan Head Screw 3/16”...
- Page 7 Technician _______________________- Date of Calibration __________________- Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 UNCONTROLLED COPY Doc.
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