molex 64005-2500 Manual
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molex 64005-2500 Manual

Air powered crimp tool head
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AT2080 Air Crimp Tool Head
Air Powered
Crimp Tool Head
FEATURES
Quick-change tool head for the 19279-0001 (AT-200)
Tooling kit is interchangeable with other kits in the 64001 and 64003 Series
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping
SCOPE
Products: Nylon closed end connectors 8 AWG. This tool head is intended for use in the 19279-0001 (AT-200)
either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The
following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and
indicates the minimum acceptable force to break or separate the terminal from the conductor.
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.
We will be adding to this list and an up to date copy is available on www.molex.com.
Terminal No.
Doc No: ATS-640052500
Revision: B
Application Tooling
Specification Sheet
Wire Size (AWG)
* UL – 486 C – Closed end connectors and Wire Nuts
Wire Size: 8 AWG 8.50 mm²
Terminal Eng No. (REF)
19160-0024
NC-8
Release Date: 01-20-03
Revision Date: 09-02-03
UL – 486 C
8
45
Wire Strip Length
In
mm
Varies
Varies
UNCONTROLLED COPY
Order No. 64005-2500
Engineering No. AT 2080
Wire Combinations
See Chart 1
Page 1 of 8

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Summary of Contents for molex 64005-2500

  • Page 1 The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 8 AWG 8.50 mm²...

  • Page 2: Operation

    AT2080 Air Crimp Tool Head 1/2 “ OPERATION Refer to the instruction manual for the 19279-0001 (AT200) for mounting this crimp tool head. Wire Preparation For stranded wire strip leads to approximately 7/8 of an inch. Twist the wire combination even and tight. Trim stripped pre-twisted area to 1/2 of an inch and insert into connector and crimp.
  • Page 3 AT2080 Air Crimp Tool Head Wire Combinations for Nylon- Insulated Wire Combinations for Nylon- Insulated Closed End Connectors Closed End Connectors Part No. 191600024 (NC-8) Part No. 191600024 (NC-8) Wire Gauge (AWG) Wire Gauge (AWG) Wire Type Rating Wire Type Rating 8 10 12 14 16 18 8 10 12 14 16 18...

  • Page 4: Maintenance

    CONDUCTOR 3. Remove the crimp and inspect for proper crimp LOCATOR PUNCH location, and check for insulation closure. Molex offers a Crimp Inspection Handbook for closed PRE-TWISTED barrel industrial product. See our website or CONDUCTOR...

  • Page 5: Tool Calibration

    Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange will not be applicable to alter, misused, or damaged tools. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. UNCONTROLLED COPY...

  • Page 6: Parts List

    AT2080 Air Crimp Tool Head PARTS LIST Item Order No Description Quantity 64005-2500 Crimp Tool Head Figure 5 64005-0000 Basic Air Tool Head 64001-2575 Locator Assembly 64001-2570 Tooling Kit Tooling Kit Only 64001-2501 Conductor Punch 64001-2502 Conductor Anvil M4 LOCKNUT W/...
  • Page 7 AT2080 Air Crimp Tool Head Parts List (Continued) Item Order No. Description Quantity 64005-0000 Basic Air Tool Head Figure 6 64005-0103 Nose Guard 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) M4 by 12 Long Freedrive Pan Head Screw M4 by 30 Long Freedrive Pan Head Screw 3/16”...

  • Page 8: Certificate Of Calibration

    Technician _______________________ Date of Calibration __________________ Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-640052500 Release Date: 01-20-03 Page 8 of 8...

This manual is also suitable for:

At-200

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