molex AT-200 Operating And Maintenance Instructions Manual
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molex AT-200 Operating And Maintenance Instructions Manual

Air-powered crimping tool
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AT-200 Air-Powered Crimping Tool
Description
Operation
Maintenance
Doc No: TM-192790001
Revision: D
AT-200 AIR-POWERED CRIMPING TOOL
Operating and Maintenance Instructions with
Optional Bench Adapter and Foot Switch
Order No. 19279-0001
Release Date: 07-01-02
Revision Date:11-10-09
UNCONTROLLED COPY
Page 1 of 18

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  • Page 1 AT-200 Air-Powered Crimping Tool AT-200 AIR-POWERED CRIMPING TOOL Operating and Maintenance Instructions with Optional Bench Adapter and Foot Switch Order No. 19279-0001 Description Operation Maintenance UNCONTROLLED COPY Doc No: TM-192790001 Release Date: 07-01-02 Page 1 of 18 Revision: D Revision Date:11-10-09...
  • Page 2 USED WITH AIR POWERED CRIMP TOOLS HEADS AND TOOLING SUPPLIED BY MOLEX. USE OF TOOL HEADS OR TOOLING FROM ANY OTHER SOURCE MAY RESULT IN DAMAGE OR INJURY. MOLEX WILL NOT BE LIABLE FOR ANY DAMAGE OR INJURY FROM USE OF NON-MOLEX COMPONENTS IN THIS TOOL.
  • Page 3 AT-200 Air-Powered Crimping Tool Table of Contents General Description and Operation Changing Crimping Heads Parts List, Assembly Drawings Appendix Options UNCONTROLLED COPY Doc No: TM-192790001 Release Date: 07-01-02 Page 3 of 18 Revision: D Revision Date:11-10-09...

  • Page 4: Specification Sheets

    Description The following tools are recommended for setup and adjustments to this tool. The AT-200 Air-Powered Crimping Tool is a hand held pneumatic tool weighting less than two pounds. Metric standard hex wrench set It is designed to crimp high quality and consistent Inch standard hex wrench set crimped terminals.
  • Page 5 2. Connect the air hose to the tool and to the air supply 85 to 95 PSI. Do not exceed 100 PSI. May cause injury or damage to the tool. Air supply must be equipped with a 1/4NPT air filter /regulator which is not supplied by Molex. See Figure 1. (Available from any Industrial supply co.) TO AIR SUPPLY TRIGGER...
  • Page 6 AT-200 Air-Powered Crimp Tool 3. Lock the trigger by engaging the red aluminum safety. Pull the safety outward from the end of the trigger and rotate it until the next detent position engages. See Figure 3. TRIGGER TRIGGER SAFETY SAFETY...
  • Page 7 AT-200 Air-Powered Crimp Tool Section 2 Changing Crimp Tool Heads Insulation Support Crimp Adjustment (Older style fixed jaw air powered crimp tools heads) Insulation Support Crimp Adjustment (Newer style insertion air powered crimp tools heads) Terminal Crimping Maintenance UNCONTROLLED COPY...
  • Page 8 AT-200 Air-Powered Crimp Tool 2.1 Changing Crimp Tool Heads 1. Engage the trigger safety or disconnect the air supply. 2. Remove the (2) #1 /4-20 slotted screws on both sides of the power unit. Pull the crimp tool head jaw assembly out of the tool.
  • Page 9 Figure 7 adjustment setting by removing the air powered crimp tool head from the AT-200 and setting adjustment screw to the S position. Re-insert the air powered crimp tool head into the AT-200 and crimp, and inspect the insulation support sleeve.

  • Page 10: Maintenance

    This repair or exchange will not be applicable to altered, misused or damaged tools. If seals are damaged the warranty is invalid. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. UNCONTROLLED COPY Doc No: TM-192790001...
  • Page 11 AT-200 Air-Powered Crimp Tool Section 3 Parts Lists and Assembly Drawings UNCONTROLLED COPY Doc No: TM-192790001 Release Date: 07-01-02 Page 11 of 18 Revision: D Revision Date:11-10-09...
  • Page 12 Parts List and Assembly Drawings 19279-0001-Air Power Crimp Tool Assembly Figure 9 Item Order No. Engineering No. Description Notes 19279-0080 19279-0080 Cam For AT-200 Air Tool 19279-0135 19279-0135 AT-200 Air Powered Crimping Tool Figure 10 19279-0140 19279-0140 Air Hose 1/8 NPT Male FTG 19279-0161...
  • Page 13 AT-200 Air-Powered Crimp Tool Parts List and Assembly Drawings 19279-0135-AT-200 Air Powered Crimping Tool Figure 10 Item Order No. Eng. No. Description 1/4 ID by 3/8 OD by 1/16” Cross Section Buna O-Ring 5/32 ID by 9/32 OD by 1/16” Cross Section Buna O-Ring 3/8 ID by 1/2 OD by 1/16”...
  • Page 14 AT-200 Air-Powered Crimp Tool 3.1 Parts List and Assembly Drawings Figure 10 UNCONTROLLED COPY Doc No: TM-192790001 Release Date: 07-01-02 Page 14 of 18 Revision: D Revision Date:11-10-09...
  • Page 15 AT-200 Air-Powered Crimp Tool 3.1 Parts List and Assembly Drawings 19078-0307-Optional Bench Adapter Figure 11 Item Order No. Engineering No. Description Dual Air Hose (1/8 ID by 8’) Air Foot Switch (3B – 30A2 – S) 1/8” NPT – M Fitting, by 1/8 Barb 1/8”...
  • Page 16 AT-200 Air-Powered Crimp Tool Appendix A Options Accessories 64001-4000 - Full Cycle/Pressure Electrical Control Box Instruction Sheet UNCONTROLLED COPY Doc No: TM-192790001 Release Date: 07-01-02 Page 16 of 18 Revision: D Revision Date:11-10-09...

  • Page 17: Operation

    AT-200 Air-Powered Crimp Tool Accessory Full Cycle/Pressure Electrical Control Box Instruction Sheet Order No. 64001-4000 Features The 64001-400 Full Cycle Electrical Control Box is an option for use on Air Power Crimp Tool (AT200) Order No.19279-0001 equipped with Bench Adapter Order No.19078-0307.

  • Page 18: Parts List

    2222 Wellington Ct. 1-800-78MOLEX 81-462-65-2324 65-6-268-6868 49-89-413092-0 Lisle, IL 60532 U.S.A. amerinfo@molex.com feninfo@molex.com fesinfo@molex.com eurinfo@molex.com 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: TM-192790001 Release Date: 07-01-02 Page 18 of 18 Revision: D Revision Date:11-10-09...

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19279-0001

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