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AT 2200 Air Head Crimp Tool
Operating Instruction Sheet And Specifications
FEATURES
Œ
Quick change tool head for the 19279-0001 (AT-200)
Œ
Tooling kit is interchangeable with other kits in the 64001 and 64003 series
Œ
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Œ
Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL, CSA and Military Class II
Œ
Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping
Œ
Single color-coded crimp pocket eliminates the possibility of using the wrong pocket
SCOPE
AviKrimp/InsulKrimp Terminals 10 - 12 AWG, (Rings, Spades, Splices, Hooks, Snap Spades, Flanged Spades, Wire Pin
Terminals and also 3 to 4 Way Connectors). Also terminates ends of step down butt splice 10 - 12 to 14 - 16 AWG. This tool head is
intended for use in the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts
show the UL specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable
force to break or separate the terminal from the conductor.
The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to
this list and an up to date copy is available on www.molex.com.
Wire Size: 10 – 12 AWG 5.00 – 3.00 mm²
Terminal
Wire Strip Length
Terminal No.
Eng No. (REF)
19070-0119
C-228-06X
19070-0121
C-228-08X
19070-0123
C-228-10X
19070-0130
C-230-10X
19070-0132
C-230-14X
19070-0136
C-230-56X
19070-0143
C-236-06X
19070-0145
C-236-08X
19070-0150
C-240-14X
19070-0153
C-240-38X
Doc. No. 64005-1500
Release Date: 01-16-03
Revision: C
Revision Date: 01-10-06
Air Powered Crimp Tool Head
Part No. 64005-1500
Eng. No. AT 2200
(Replaces 19283-0012)
Wire Size (AWG)
16
14
12
10
*UL - 486 A - Terminals (Copper conductors only)
*UL - 486 C - Butt Splices.
Insul. Dia. Max.
In
mm
In
mm
.375
9.53
.250
6.35
.375
9.53
.250
6.35
.375
9.53
.250
6.35
.375
9.53
.250
6.35
.375
9.53
.250
6.35
.375
9.53
.250
6.35
.375
9.53
.250
6.35
.375
9.53
.250
6.35
.375
9.53
.250
6.35
.375
9.53
.250
6.35
*UL - 486 A
*UL – 486 C
N/A
15
N/A
25
70
35
80
40
Wire Size: 10 – 12 AWG 5.00 – 3.00 mm²
Terminal No.
Eng No. (REF)
19070-0155
19073-0145
19073-0147
19073-0160
19073-0163
19073-0165
19073-0168
19073-0170
19073-0173
19073-0179
UNCONTROLLED COPY
Terminal
Wire Strip Length
Insul. Dia. Max.
In
mm
In
C-240-56X
.375
9.53
.250
C-801-12
.375
9.53
.225
C-801-12X
.375
9.53
.250
C-828-06
.375
9.53
.225
C-828-06X
.375
9.53
.250
C-828-08
.375
9.53
.225
C-828-08X
.375
9.53
.250
C-828-10
.375
9.53
.225
C-828-10X
.375
9.53
.250
C-830-10
.375
9.53
.225
mm
6.35
5.72
6.35
5.72
6.35
5.72
6.35
5.72
6.35
5.72
Page 1 of 7
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Related Manuals for molex AT 2200
Summary of Contents for molex AT 2200
- Page 1 The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 10 – 12 AWG 5.00 – 3.00 mm²...
- Page 2 AT 2200 Air Head Crimp Tool Wire Size: 10 – 12 AWG 5.00 – 3.00 mm² Wire Size: 10 – 12 AWG 5.00 – 3.00 mm² Terminal Wire Strip Length Insul. Dia. Max. Terminal No. Terminal Wire Strip Length Insul. Dia. Max.
- Page 3 AT 2200 Air Head Crimp Tool 3. Push on wire to assure it is still fully seated in the terminal. (See Figure 2 and 3). Cycle the tool. CONDUCTOR INSULATION PUNCH PUNCH LOCATOR TERMINAL BARREL TERMINAL WIRE WIRE TERMINAL Figure 2...
- Page 4 AT 2200 Air Head Crimp Tool Maintenance It is recommended that each operator of the LUBRICATION POINTS (BOTH SIDES) LIGHT OIL (EVERY MONTH OR 5,000 tool be made aware of, and responsible for, CRIMPS) the following maintenance steps: 1. Remove dust, moisture and other...
- Page 5 AT 2200 Air Head Crimp Tool PARTS LIST Item Order No Description Quantity 64005-1500 Crimp Tool Head (Fig. 6) 64005-0000 Basic Air Tool Head 64001-1575 Locator Assembly 64001-1570 Tooling Kit Tooling Kit Only 64001-1502 Conductor Punch 64001-1501 Conductor Anvil 64001-1504...
- Page 6 AT 2200 Air Head Crimp Tool Parts List (Continued) Item Order No. Description Quantity 64005-0000 Basic Air Tool Head (Fig. 7) 64005-0103 Nose Guard 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) M4 by 12LG. Freedrive Pan Head Screw M4 by 30LG.
- Page 7 AT 2200 Air Head Crimp Tool Certificate of Calibration Tool Order Number __________________ Tool Eng. Number___________________ Tool Revision______________________ Serial Number_____________________ Date of Manufacture Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style. Range Conductor Nest # 1 = ____________- Actual = ____________...
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