molex AT 2050 Operating Instruction Sheet And Specifications
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molex AT 2050 Operating Instruction Sheet And Specifications

Air powered crimp tool head
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AT2050 Air Crimp Head Tool
FEATURES
Œ
Quick change tool head for the 19279-0001 (AT-200)
Œ
Tooling kit is interchangeable with other kits in the 64001 and 64003 series
Œ
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Œ
Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL, CSA and Military Class II
Œ
Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping
Œ
Single color-coded crimp pocket eliminates the possibility of using the wrong pocket
SCOPE
AviKrimp / InsulKrimp Terminals 18–22 AWG, (Rings, Spades, Hooks, Snap Spades, Flanged Spades and Wire Pin Terminals).
Short Barrel. Some Male Quick Disconnects. This tool head is intended for use in the 19279-0001 (AT-200) either hand held or with
optional bench adapter 19078-0307 (ATBA) and foot switch.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following
charts show the UL and Government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in
pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.
The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to
this list and an up to date copy is available on www.molex.com.
Wire Size: 18 – 22 AWG 0.80 – 0.35 mm²
Terminal
Terminal No.
Eng No. (REF)
19023-0007
AMMCT-2X
19070-0001
AA-2111-02X
19070-0003
AA-2111-04X
19070-0005
AA-220-02X
19070-0009
AA-220-04X
19070-0011
AA-220-06X
19070-0013
AA-221-06X
19070-0015
AA-221-08X
19070-0015
AA-221-10X
19070-0016
AA-221-10XR90
Doc. No. 64005-1200
Release Date: 10-17-02
Revision: C
Revision Date: 08-05-03
Air Powered Crimp Tool Head
Operating Instruction Sheet And Specifications
Part No. 64005-1200
Eng. No. AT 2050
(Replaces 19283-0006)
Wire Size (AWG)
22
20
18
*UL - 486 A - Terminals (Copper conductors only)
**Military Class 2– Military Approved Terminals only as listed
Wire Strip Length
Insul. Dia. Max.
In.
mm
In.
mm
.238
5.95
.144
3.68
.238
5.95
.144
3.68
.238
5.95
.144
3.68
.238
5.95
.144
3.68
.238
5.95
.144
3.68
.238
5.95
.144
3.68
.238
5.95
.144
3.68
.238
5.95
.144
3.68
.238
5.95
.144
3.68
.238
5.95
.144
3.68
*UL - 486 A
**Military Class 2
8
15
13
19
20
38
Wire Size: 18 – 22 AWG 0.80 – 0.35 mm²
Terminal No.
19070-0018
19070-0019
19070-0021
19070-0023
19070-0026
19070-0029
19070-0031
19070-0033
19070-0036
19070-0038
UNCONTROLLED COPY
Terminal
Wire Strip Length
Insul. Dia. Max.
In.
mm
AA-221-10XT45
.238
5.95
AA-221-209X
.238
5.95
AA-222-10X
.238
5.95
AA-222-14X
.238
5.95
AA-222-56X
.238
5.95
AA-226-10X
.238
5.95
AA-226-14X
.238
5.95
AA-226-38X
.238
5.95
AA-226-56X
.238
5.95
AA-232-04X
.238
5.95
In.
mm
.144
3.68
.144
3.68
.144
3.68
.144
3.68
.144
3.68
.144
3.68
.144
3.68
.144
3.68
.144
3.68
.144
3.68
Page 1 of 8

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Summary of Contents for molex AT 2050

  • Page 1 The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 18 – 22 AWG 0.80 – 0.35 mm²...
  • Page 2 AT2050 Air Crimp Head Tool Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Terminal Wire Strip Length Insul. Dia. Max. Terminal No. Terminal Wire Strip Length Insul. Dia. Max. Terminal No.
  • Page 3 AT2050 Air Crimp Head Tool Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Terminal Wire Strip Length Insul. Dia. Max. Terminal No. Terminal Wire Strip Length Insul. Dia. Max. Terminal No.

  • Page 4: Operation

    AT2050 Air Crimp Head Tool MILITARY CLASS 2 MILITARY CLASS 2 Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Wire Size: 18 – 22 AWG 0.80 – 0.35 mm² Terminal Wire Strip Length Insul. Dia. Max. Terminal No. Terminal Wire Strip Length Insul.

  • Page 5: Maintenance

    AT2050 Air Crimp Head Tool 5. If the insulation part of the crimp needs to be adjusted, first disconnect air source and loosen the M4 screw on the bottom tool jaw, then insert a 3/32” hex wrench (supplied) into the bottom of the lower die (See Figure 4). A clockwise (CW) rotation decreases insulation crimp while a counter-clockwise (CCW) rotation increases insulation crimp.

  • Page 6: Parts List

    AT2050 Air Crimp Head Tool PARTS LIST Item Order No Description Quantity 64005-1200 Crimp Tool Head (Fig. 5) 64005-0000 Basic Air Tool Head 64007-0375 Locator Assembly 64001-1270 Tooling Kit Tooling Kit Only 64001-1202 Conductor Punch 64001-1201 Conductor Anvil 64001-1204 Insulation Punch 64001-1203 Insulation Anvil 4 mm Dia.
  • Page 7 AT2050 Air Crimp Head Tool Parts List (Continued) Item Order No. Description Quantity 64005-0000 Basic Air Tool Head (Fig. 6) 64005-0103 Nose Guard 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) M4 by 12LG. Freedrive Pan Head Screw M4 by 30LG. Freedrive Pan Head Screw 3/16”...

  • Page 8: Certificate Of Calibration

    Technician _______________________ Date of Calibration __________________ Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 UNCONTROLLED COPY Doc.

This manual is also suitable for:

64005-1200

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