molex AT 2100 Operating Instruction Sheet And Specifications
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molex AT 2100 Operating Instruction Sheet And Specifications

Air powered crimp tool head
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AT2100 Air Head Crimp Tool

FEATURES

Œ
Quick change tool head for the 19279-0001 (AT-200)
Œ
Tooling kit is interchangeable with other kits in the 64001 and 64003 series
Œ
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Œ
Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL, CSA and Military Class II
Œ
Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping
Œ
Single color-coded crimp pocket eliminates the possibility of using the wrong pocket

SCOPE

AviKrimp /InsulKrimp Terminals 14-16 AWG, (Rings, Spades, Hooks, Splices, Snap Spades, Flanged Spades and Wire Pin
Terminals). Some Male Quick Disconnects and 3 to 4 Way Connectors. Also terminates ends of step down butt splices14-16 to
18-22 AWG. And Heavy Duty Terminals 16-20 AWG (Green color code). This tool head is intended for use in the 19279-0001 (AT-
200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.
Testing
Mechanical
The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections. The following charts
show the UL and Government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds and
indicates the minimum acceptable force to break or separate terminal from the conductor.
The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to
this list and an up to date copy is available on www.molex.com.
Doc. No. 64005-1400
Release Date: 12/09/02
Revision: C
Revision Date:08-06-03
Air Powered Crimp Tool Head
Operating Instruction Sheet And Specifications
Part No. 64005-1400
Eng. No. AT 2100
(Replaces 19283-0009 and
19283-0010 AT 2150)
Wire Size (AWG)
*UL - 486 A
22
8
20
13
18
20
16
30
14
50
*UL - 486 A - Terminals (Copper conductors only).
*UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors and Wire Nuts.
**Military Class 2– Military Approved Terminals only as listed
*UL – 486 C
**Military Class 2
8
15
10
19
10
38
15
50
25
70
UNCONTROLLED COPY
Page 1 of 8

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Summary of Contents for molex AT 2100

  • Page 1 The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. UNCONTROLLED COPY Doc.
  • Page 2 AT2100 Air Head Crimp Tool Wire Size: 14 – 16 AWG 2.00 – 1.30 mm² Wire Size: 14 – 16 AWG 2.00 – 1.30 mm² Terminal Wire Strip Length Insul. Dia. Max. Terminal No. Terminal Wire Strip Length Insul. Dia. Max. Terminal No.
  • Page 3 AT2100 Air Head Crimp Tool HEAVY DUTY Wire Size: 16 – 20 AWG 1.30 – 0.50 mm² HEAVY DUTY Terminal No. Terminal Wire Strip Length Insul. Dia. Max. Wire Size: 16 – 20 AWG 1.30 – 0.50 mm² Terminal Wire Strip Length Insul.
  • Page 4 AT2100 Air Head Crimp Tool Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool if using unbrazed product, as this will provide higher pull force values. CONDUCTOR CONDUCTOR INSULATION INSULATION PUNCH...
  • Page 5 AT2100 Air Head Crimp Tool PIN GAUGE IN Tool Calibration CONDUCTOR CRIMP A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, pin gauge measurements should be taken in each conductor nest and compared to this chart. The tool should be lubricated prior to recalibration to ensure consistent measurements.
  • Page 6 AT2100 Air Head Crimp Tool PARTS LIST Item Order No Description Quantity 64005-1400 Crimp Tool Head (Fig. 6) 64005-0000 Basic Air Tool Head 64007-0375 Locator Assembly 64001-1470 Tooling Kit Tooling Kit Only 64001-1402 Conductor Punch 64001-1401 Conductor Anvil 64001-1404 Insulation Punch 64001-1403 Insulation Anvil 4 mm Dia.
  • Page 7 AT2100 Air Head Crimp Tool Parts List (Continued) Item Order No. Description Quantity 64005-0000 Basic Air Tool Head (Fig. 7) 64005-0103 Nose Guard 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) M4 by 12LG. Freedrive Pan Head Screw M4 by 30LG. Freedrive Pan Head Screw 3/16”...
  • Page 8 Technician _______________________- Date of Calibration __________________- Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 UNCONTROLLED COPY Doc.

This manual is also suitable for:

At 215064005-140019283-000919283-0010

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