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Summary of Contents for Cornelius REMCOR OLYMPUS POST-MIX
- Page 1 ® OLYMPUS POST-MIX 230 VAC / 50 & 60 Hz 115 VAC / 60 Hz Service Manual Publication Number: 750300229 Revision Date: October 1 Revision: C Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
- Page 2 800-238-3600 FAX:763-422-3297 FAX:800-535-4235 Trademarks and copyrights: Aurora, Blendonator, Cornelius, Decade, Hydro Boost, Sitco, Spirit, UF-1, Vanguard, Ven- ture, Olympus™, and Vista are registered trademarks of IMI Cornelius. Optifill trademark is pending. Olympus™ Beverage Dispenser Patents Pending This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius.
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Page 3: Table Of Contents
Sanitizing Syrup Systems ......... .16 © 2002, IMI Cornelius Inc. - Page 4 NOTES ............. . 29 Publication Number: 750300229 - ii - © 2002, IMI Cornelius Inc.
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Page 5: Safety
Personnel exposed to high concentration of CO gas will experience tremors which are followed rapidly by loss of consciousness and death. © 2002, IMI Cornelius Inc. - 1 - Publication Number: 750300229... -
Page 6: Shipping And Storage
CAUTION — This equipment is top heavy and unstable when empty and MUST NOT be oper- ated unless the unit is in place and the water bath is filled. Publication Number: 750300229 - 2 - © 2002, IMI Cornelius Inc. -
Page 7: System Overview
• Lighted merchandiser (optional) • Built-in carbonator (optional) • Built-in syrup pump (optional) • Removable refrigeration deck • Removable drip tray • Removable cladding • Leg kit (not available for mini-pump unit) © 2002, IMI Cornelius Inc. - 3 - Publication Number: 750300229... -
Page 8: Specifications
Design Valve Flow Rate ......3.0 oz./sec. (4.5 max.) Standard Valve........LEV Cup Clearance ........250 mm (9.8 inches) Safety Approvals........CE, ETL, ETLC Sanitary Approvals........ETLS (NSF 18) Electronic Controls........Electronic ice bank and liquid level control Publication Number: 750300229 - 4 - © 2002, IMI Cornelius Inc. -
Page 9: Installation
WARNING — To avoid possible electrical shock the unit must be electrically grounded using the green grounding screw provided inside the electrical contractor box. © 2002, IMI Cornelius Inc. - 5 - Publication Number: 750300229... -
Page 10: Environmental Requirements
3. Remove drip tray and splash panel. Remove drip tray Remove splash panel 4. First remove front merchandiser panel and then top vented cladding panel. Disconnect wires from ON/OFF and key lock switches. Publication Number: 750300229 - 6 - © 2002, IMI Cornelius Inc. -
Page 11: Connect Syrup, Water, Co2 And Carbonated Water Lines
(see plumbing diagram). Be sure to connect the water supply to both inlet connection points. Syrup inlets Carbonator pump bypass water inlet check valve Water inlet line to carbonator pump Water bath overflow © 2002, IMI Cornelius Inc. - 7 - Publication Number: 750300229... - Page 12 2. Connect water line to pump. If any valves will dispense non-carb product, connect second water line to pump bypass inlet. Water line connected to pump inlet Pump Publication Number: 750300229 - 8 - © 2002, IMI Cornelius Inc.
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Page 13: Connect Electrical Power
4. Turn electrical power on. Turn On/Off and key lock switches ON.(ON/OFF switch optional on small unit) Check for Leaks 1. Bleed air from the lines by activating dispensing valves. © 2002, IMI Cornelius Inc. - 9 - Publication Number: 750300229... -
Page 14: Reinstall Panels
4. Adjust carbonated water flow to the desired rate (such as 74 ml (2.5 oz) per second). Turn the flow adjuster 1/4 of a turn at a time and recheck the flow. To increase reading turn clockwise. Publication Number: 750300229 - 10 - © 2002, IMI Cornelius Inc. -
Page 15: Dispenser Installation With Built-In Mini-Pumps
1. Position the Olympus™ dispenser on counter and remove drip tray and splash panel following the instructions in Section 3.1. 2. Remove two face plate screws holding pump bracket assembly and remove assembly. Mini-pump base face-plate screws © 2002, IMI Cornelius Inc. - 11 - Publication Number: 750300229... - Page 16 8. When the water bath is cool, ratio the valves. NOTE: If there is a problem with ratioing the valves one possible problem is a blocked or restricted mini-pump. Publication Number: 750300229 - 12 - © 2002, IMI Cornelius Inc.
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Page 17: Miscellaneous
The control board monitors the input line for high and low voltage conditions. If the voltage is outside of the acceptable range, the control will not allow certain operations (to protect motors from damage). © 2002, IMI Cornelius Inc. - 13 -... - Page 18 NOTE: The control board must be reset if the carbonator pump does not run because the 3- minute continuous run period has been exceeded (red LED ON). To reset the control board toggle the main power switch , wait 15 seconds, then toggle to Publication Number: 750300229 - 14 - © 2002, IMI Cornelius Inc.
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Page 19: Operations
(and optional illuminated front merchandiser). Dispensing Product To dispense beverage press a cup or glass against the lever or push the button on the valve cover. Dispensing lever Replenishing Syrup Supply Tank System: © 2002, IMI Cornelius Inc. - 15 - Publication Number: 750300229... -
Page 20: Adjustments
Sanitizing Syrup Systems The syrup systems should be sanitized at least every 3 months and before or after storage. See the Ser- vice section of this manual for sanitizing procedure. Publication Number: 750300229 - 16 - © 2002, IMI Cornelius Inc. -
Page 21: Service
10. Repeat steps 8 and 9 preceding to purge sanitizing solution out of the remaining syrup circuits with potable water. CAUTION — To avoid possible personal injury or property damage, DO NOT remove the syrup tank cover until CO pressure has been released from the tank. © 2002, IMI Cornelius Inc. - 17 - Publication Number: 750300229... -
Page 22: Double Liquid Check Valve Inspection & Cleaning
, syrup, and water supplies to the dispenser. 3. Dissemble valve. 4. Check seat and O-rings. Replace if necessary. 5. Reassemble valve. Check For Leaks Periodically check syrup, water, CO , and drain for leaks. Publication Number: 750300229 - 18 - © 2002, IMI Cornelius Inc. -
Page 23: Check Ratio
4. Vacuum or use a soft brush to clean condenser coil. If available, use low pressure compressed air. 5. Clean around top of refrigeration assembly. 6. Reinstall merchandiser, wires to switches and top panel. © 2002, IMI Cornelius Inc. - 19 - Publication Number: 750300229... -
Page 24: Trouble Shooting
A. Dirty or inoperative dis- A. Disassemble clean and valve syrup flow regulator pensing valve syrup flow sanitize dispensing valve does not decrease to control. syrup flow control. desired water-to-syrup ratio. Publication Number: 750300229 - 20 - © 2002, IMI Cornelius Inc. - Page 25 “wet” before using. (Refer to following NOTE). NOTE: Crushed ice also causes dispensing problems. When finished drink hits sharp edges of ice, carbonation is released from dispensed drink. © 2002, IMI Cornelius Inc. - 21 - Publication Number: 750300229...
- Page 26 D. Connect or replace wir- D. Disconnected or broken ing. wiring to dispensing valve. E. Replace inoperative part. E. Inoperative transformer or dispensing valve sole- noids. Publication Number: 750300229 - 22 - © 2002, IMI Cornelius Inc.
- Page 27 D. Replace pump or motor. E. Inoperative control board. E. Replace control board. F. 3 minute run limit exceeded F. Turn power OFF for 15 seconds © 2002, IMI Cornelius Inc. - 23 - Publication Number: 750300229...
- Page 28 A. Place probe in proper after sufficient ice bank is incorrect. location. produced. B. Ice temperature sensor B. Replace ice temperature inoperative. sensor. C. Control board inopera- C. Replace control board. tive. Publication Number: 750300229 - 24 - © 2002, IMI Cornelius Inc.
- Page 29 D. Loose, disconnected, or D. Tighten connections or broken wiring. replace broken wiring. E. Inoperative agitator E. Replace agitator motor. motor. © 2002, IMI Cornelius Inc. - 25 - Publication Number: 750300229...
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Page 30: Reference Material
Olympus Post-Mix Service Manual REFERENCE MATERIAL IRING IAGRAM Publication Number: 750300229 - 26 - © 2002, IMI Cornelius Inc. -
Page 31: Water Circuits
Olympus Post-Mix Service Manual ATER IRCUITS Olympus™ 4 Valve Water Circuit Olympus™ 5 Valve Water Circuit © 2002, IMI Cornelius Inc. - 27 - Publication Number: 750300229... -
Page 32: Water Circuits
Olympus Post-Mix Service Manual ATER IRCUITS Olympus™ 6 Valve Water Circuit Publication Number: 750300229 - 28 - © 2002, IMI Cornelius Inc. -
Page 33: Notes
Olympus Post-Mix Service Manual NOTES: _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ © 2002, IMI Cornelius Inc. - 29 - Publication Number: 750300229... - Page 34 Olympus Post-Mix Service Manual Publication Number: 750300229 - 30 - © 2002, IMI Cornelius Inc.
- Page 36 IMI Cornelius Inc. One Cornelius Place Anoka, MN 55303-1592 U.S.A.
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